Kia Carens. Manual - part 99

  2001 > 1.8L DOHC >

 

Special service tools

Tool(Name & Number)

Illustration

Use

0K130 160 010
Clutch disc centering tool

Used to install clutch disc to the center of
flywheel.

0K130 130 019
Flare nut wrench

Used to remove clutch line.

0K410 111 012
Bearing puller

Used to remove pilot bearing in flywheel.

0K590 111 001
Ring gear brake

Used to remove clutch cover and flywheel.

  2001 > 1.8L DOHC >

 

Symptom-related diagnostic procedure

Problem

Possible cause

Action

Clutch slips

Clutch disc facing worn excessively
Clutch disc facing is oil contaminated
Pressure plate damaged
Diaphragm spring damaged or weakened
Insufficient clutch pedal play
Clutch pedal sticking
Flywheel damaged

Replace
Repair or replace
Repair or replace
Replace
Adjust
Repair or replace
Repair or replace

Clutch does not disengage
smoothly

Excessive runout or damaged clutch disc
Clutch disc splines rusted or worn
Oil on facing
Diaphragm spring weakened
Excessive clutch pedal play
Insufficient clutch fluid
Leakage of clutch fluid

Replace
Remove rust or replace
Repair or replace
Replace
Adjust
Add fluid and check for leaks
Located and repair or replace

Clutch vibrates when
acceleration

Oil on facing
Torsion dampers weakened
Clutch disc facing damaged
Clutch disc facing rivets loose
Pressure plate damaged or excessive
runout
Flywheel surface damaged
Loose or worn engine mount

Repair or replace
Replace
Repair or replace
Replace
Replace
Repair or replace
Tighten or replace

Clutch pedal sticking

Pedal shaft not properly lubricated

Lubriate or replace

Abnormal noise fomr clutch

Clutch release bearing damaged
Poor lubrication of release bearing sleeve
Torsion dampers weakened
Excessive crankshaft end play
Pilot bearing worn or damaged
Worn pivot point of release fork

Replace
Lubricate or replace
Replace
Repair
Replace
Replace

  2001 > 1.8L DOHC >

 

Specifications

Item

Engine

TB DOHC

Clutch control

Hydraulic

Clutch cover

Type

Diaphragm Spring

Set load lb(kg)

979 (445)

Clutch disc

Outer diameter in(mm)

8.85(225)

Inner diameter in(mm)

5.91(150)

Thickness

Pressure plate side
in(mm)

0.183(3.5)

Flywheel side in(mm)

0.183(3.5)

Clutch pedal

Type

Suspended

Pedal ratio

6.4 : 1

Full stroke in(mm)

5.2(132)

Height (includes carpet) in(mm)

8.78~8.98(223~228)

Master cylinder inner diameter in(mm)

0.625 (15.87)

Release cylinder inner diameter in(mm)

0.750 (19.05)

Hydraulic fluid

SAESAE J1703 or FMVSS 116 DOT-3 Brake Fluid

Clutch System

Clutch System

Clutch System