Kia Carens. Manual - part 37

24. Remove cylinder head.

INSTALLATION

1. Install new cylinder head gasket onto cylinder block and lower cylinder onto engine.

2. Install cylinder head bolts.

3. Tighten cylinder head bolts according to following procedurw :

A. Tighten cylinder head bolts in order shown.
B. Retighten cylinder head bolts in order shown0

Tightening torque : 36.1lb·ft (49N·m, 5kg-m)

C. Loosen bolts in reverse of order shown.
D. Retighten cylinder head bolts in order shown.

Tightening torque : 28.9lb·ft (39.2N·m, 4kg-m)

E. Mark cylinder head bolts for rotational reference.

F. Rotate cylinder head bolts 90°(1/4 Turn) in order shown.

G. Rotate cylinder head bolts another 90°(1/4 Turn) in order shown.

4. Install cylinder head cover.

Tightening torque : 5.8~8.7lb·ft (7.8~11.8N·m, 0.8~1.2kg-m)

5. Install intake manifold support bracket.

Tightening torque :
(A) : 11.6~16.6lb·ft (15.7~22.5N·m, 1.6~2.3kg-m)
(B) : 26.8~39.8lb·ft (36.3~53.9N·m, 3.7~5.5kg-m)

6. Install coolant bypass pipe.

7. Install exhaust manifold pipe.

Tightening torque : 28~34lb·ft (38~46N·m, 3.9~4.7kg-m)

8. Install front exhaust pipe.

Tightening torque :
(A), (B) : 27.5~38.3lb-ft (37.3~51.9N·m, 3.8~5.3kg-m)
(C) : 31.1~44.8lb-ft (42.2~60.8N·m, 4.3~6.2kg-m)

9. Install exhaust manifold heat shield.

Tightening torque : 13.7~18.8lb·ft (18.6~25.5N·m, 1.9~2.6kg-m)

10. Reconnect engine ground strap.

11. Install connector bracket and connect electrical connectors.

Tightening torque (engine hanger bolt): 27.5~38.3lb·ft (37.2~51.9N·m, 3.8~5.3kg-m)

12. Connect injector connectors.

13. Connect IAC and throttle position sensor (TPS) connectprs.

14. Connect fuel hose to fuel injector rail.

15. Install heater hoses.

16. Install upper radiator hose.

17. Connect purge control vacuum (PCV) hose to charcoal canister.

18. Connect brake vacuum hose to brake master vac.