Kia Carens. Manual - part 30

58. Press oil seal by hand.

Oil seal must be pressed in untilit is nearly flush with front surface of oil pump body.

Protrusion : -0.02~0in (-0.5~0mm)

59. Install a new O-ring seal.

60. Apply a besed of siloone sealant to oil pump body as shown.

Thickness : ø0.04~0.08in (1~2mm)

Oil pump body must be installed with 5 minutes after slicone sealant os applied.

61. Install oil pump with six bolts.

Tightening torque : 14~19lb·ft (19~26N·m, 1.9~2.6kg-m)

62. Remove any sealant that protrudes fron oil pump onto oil surface.

63. Remove all foreign material from water pump mountig surface.

64. Install water pump with a new gasket and torque to specification.

Tightening torque : 14~19lb·ft (19~26N·m, 1.9~2.6kg-m)

65. Install oil pressure switch.

Tightening torque : 8.7~13.79lb·ft (11.7~17.6N·m, 1.2~1.8kg-m)

66. Apply a small amount of engine oil to rubber seal of oil filter.

67. Install oil filter rubber seal contacts base amd then tghten filter 1 and 1/6 turn using an oil filter wrench.

68. Install oil strainer with a new gasket.

Tightening torque : 5.8~8.7lb·ft (7.8~11.8N·m, 0.8~1.2kg-m)

69. Remove all foreign material from gasket surface.

70. Apply a contnuous besed of silicone sealant to oil pan contact surfaces.

Install oil pan with five minutes of applying silicone sealer.

71. Install oil pan tighten oil pan bolts.

Tightening torque : 5.8-8.0lb·ft (7.8~10.8N·m, 0.8~1.1kg-m)

72. Clean thread sealant from flywheel bolts and bolt holes in crankshaft.

If thread sealant cannot be removed from bolt, replace flywheel bolt. If you are using new flywheel bolts, do not
apply sealant : new bolts have sealant already applied to thread.

73. Install separator plate onto cylinder block.

Tightening torque : 13.7~22.4lb·ft (18.6~30.4N·m, 1.9~3.1kg-m)

74. Install flywheel (M/T) or drove plate/backing plate/adapter(A/T) assembly onto crankshaft.

75. Install bolts (apply sealant to reused bolts.)

76. Install locking tool.

77. Tighten bolt in two or three steps to the specified torque.

Tightening torque : 71~75.9lb·ft (97~103N·m, 9.8~10.5kg-m)

78. Install clutch disc and clutch cover (M/T).

79. Center the clutch disc with SST or equivalent and torque clutch cover bolts to specification (M/T).

Tightening torque : 16-24lb·ft (22~32N·m, 2.2~3.3kg-m)

80. Remove locking tool.

81. Install valve, then slide valve seal over valve stem and onto valve guide.

Intake and exhaust valve seals are different. Only exhaust valve seals have four teeth.

Using a hammer will damage valve seals.

82. Remove the valve guide seal installer.

83. Install lower spring seat on cylinder head.

84. Install HLA protector SST if available.

85. Install valve spring with narrow spring coils (B) toward cylinder head and wider coils (A) toward upper spring seat.

86. Install upper spring seat and compress valve spring with SST or equivalent.

87. Install valve locks and release SST or equivalent from valve spring.

88. Tap end of valve stem lightly two or three times with a plastic hammer to verify that valve locks are fully seated.

89. Remove HLA protector if used. Repeat provedure for remaining valve assembles.

90. Remove all foreign material from contact surface of cylinder head and cylinder block.

91. Place cylinder head gasket onto cylinder block and lower cylinder head onto cylinder block.

92. Install cylinder head bolts.

93. Tighten cylinder head bolts according to following procedure :

A. Tighten cylinder head bolts in order shown.

Tightening torque : 36.1lb·ft (49N·m, 5kg-m)

B. Loosen bolts in reverse or order shown.