FANUC Series 0i-MODEL D, Series 0i Mate-MODEL D. OPERATOR'S MANUAL - page 1
Common to Lathe System / Machining Center System
OPERATOR'S MANUAL
B-64304EN/02
B-64304EN/02
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units.
It is essential that these precautions be observed by users to ensure the safe operation of machines
equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some
precautions are related only to specific functions, and thus may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual
supplied by the machine tool builder. Before attempting to operate the machine or create a program to
control the operation of the machine, the operator must become fully familiar with the contents of this
manual and relevant manual supplied by the machine tool builder.
CONTENTS
DEFINITION OF WARNING, CAUTION, AND NOTE
s-1
GENERAL WARNINGS AND CAUTIONS
s-1
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
s-3
WARNINGS AND CAUTIONS RELATED TO HANDLING
s-4
WARNINGS RELATED TO DAILY MAINTENANCE
s-6
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly
before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
danger of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
• Read this manual carefully, and store it in a safe place.
GENERAL WARNINGS AND CAUTIONS
WARNING
1 Never attempt to machine a workpiece without first checking the operation of the
machine. Before starting a production run, ensure that the machine is operating
correctly by performing a trial run using, for example, the single block, feedrate
override, or machine lock function or by operating the machine with neither a tool
nor workpiece mounted. Failure to confirm the correct operation of the machine
may result in the machine behaving unexpectedly, possibly causing damage to
the workpiece and/or machine itself, or injury to the user.
s-1
SAFETY PRECAUTIONS
B-64304EN/02
WARNING
2
Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user.
3
Ensure that the specified feedrate is appropriate for the intended operation.
Generally, for each machine, there is a maximum allowable feedrate.
The appropriate feedrate varies with the intended operation. Refer to the manual
provided with the machine to determine the maximum allowable feedrate.
If a machine is run at other than the correct speed, it may behave unexpectedly,
possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
4
When using a tool compensation function, thoroughly check the direction and
amount of compensation.
Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user.
5
The parameters for the CNC and PMC are factory-set. Usually, there is not need
to change them. When, however, there is not alternative other than to change a
parameter, ensure that you fully understand the function of the parameter before
making any change.
Failure to set a parameter correctly may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself,
or injury to the user.
6
Immediately after switching on the power, do not touch any of the keys on the
MDI panel until the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other
special operations. Pressing any of these keys may place the CNC unit in other
than its normal state. Starting the machine in this state may cause it to behave
unexpectedly.
7
The OPERATOR’S MANUAL and programming manual supplied with a CNC
unit provide an overall description of the machine's functions, including any
optional functions. Note that the optional functions will vary from one machine
model to another. Therefore, some functions described in the manuals may not
actually be available for a particular model. Check the specification of the
machine if in doubt.
8
Some functions may have been implemented at the request of the machine-tool
builder. When using such functions, refer to the manual supplied by the
machine-tool builder for details of their use and any related cautions.
CAUTION
The liquid-crystal display is manufactured with very precise fabrication
technology. Some pixels may not be turned on or may remain on. This
phenomenon is a common attribute of LCDs and is not a defect.
s-2
B-64304EN/02
SAFETY PRECAUTIONS
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in
the CNC unit. Usually, they are retained even if the power is turned off.
Such data may be deleted inadvertently, however, or it may prove necessary to
delete all data from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and assure quick restoration of
deleted data, backup all vital data, and keep the backup copy in a safe place.
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to perform
programming, read the supplied OPERATOR’S MANUAL carefully such that you are fully familiar with
their contents.
WARNING
1
Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave
unexpectedly as a result of the program issuing an otherwise valid move
command. Such an unexpected operation may damage the tool, the machine
itself, the workpiece, or cause injury to the user.
2
Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear
movement between the start and end points), the tool path must be carefully
confirmed before performing programming. Positioning involves rapid traverse. If
the tool collides with the workpiece, it may damage the tool, the machine itself,
the workpiece, or cause injury to the user.
3
Function involving a rotation axis
When programming polar coordinate interpolation (T series) or normal-direction
(perpendicular) control (M series), pay careful attention to the speed of the
rotation axis. Incorrect programming may result in the rotation axis speed
becoming excessively high, such that centrifugal force causes the chuck to lose
its grip on the workpiece if the latter is not mounted securely. Such mishap is
likely to damage the tool, the machine itself, the workpiece, or cause injury to the
user.
4
Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement
units of data such as the workpiece origin offset, parameter, and current
position. Before starting the machine, therefore, determine which measurement
units are being used. Attempting to perform an operation with invalid data
specified may damage the tool, the machine itself, the workpiece, or cause injury
to the user.
5
Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of
the workpiece coordinate system, the spindle speed may become excessively
high. Therefore, it is necessary to specify a maximum allowable speed.
Specifying the maximum allowable speed incorrectly may damage the tool, the
machine itself, the workpiece, or cause injury to the user.
s-3
SAFETY PRECAUTIONS
B-64304EN/02
WARNING
6 Stroke check
After switching on the power, perform a manual reference position return as
required. Stroke check is not possible before manual reference position return is
performed. Note that when stroke check is disabled, an alarm is not issued even
if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the
workpiece, or causing injury to the user.
7 Interference check for each path (T series)
An interference check for each path (T series) is performed based on the tool
data specified during automatic operation. If the tool specification does not
match the tool actually being used, the interference check cannot be made
correctly, possibly damaging the tool or the machine itself, or causing injury to
the user. After switching on the power, or after selecting a tool post manually,
always start automatic operation and specify the tool number of the tool to be
used.
8 Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice
versa, the machine may behave unexpectedly.
9 Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or
a canned cycle, the machine may behave unexpectedly. Refer to the
descriptions of the respective functions for details.
10 Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip
is specified without the torque limit actually being applied, a move command will
be executed without performing a skip.
11 Programmable mirror image (M series)
Note that programmed operations vary considerably when a programmable
mirror image (M series) is enabled.
12 Compensation function
If a command based on the machine coordinate system or a reference position
return command is issued in compensation function mode, compensation is
temporarily canceled, resulting in the unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel
compensation function mode.
WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting to
operate your machine, read the supplied OPERATOR’S MANUAL carefully, such that you are fully
familiar with their contents.
WARNING
1 Manual operation
When operating the machine manually, determine the current position of the tool
and workpiece, and ensure that the movement axis, direction, and feedrate have
been specified correctly. Incorrect operation of the machine may damage the
tool, the machine itself, the workpiece, or cause injury to the operator.
s-4
B-64304EN/02
SAFETY PRECAUTIONS
WARNING
2
Manual reference position return
After switching on the power, perform manual reference position return as
required.
If the machine is operated without first performing manual reference position
return, it may behave unexpectedly. Stroke check is not possible before manual
reference position return is performed.
An unexpected operation of the machine may damage the tool, the machine
itself, the workpiece, or cause injury to the user.
3
Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100,
applied causes the tool and table to move rapidly. Careless handling may
damage the tool and/or machine, or cause injury to the user.
4
Disabled override
If override is disabled (according to the specification in a macro variable) during
threading, rigid tapping, or other tapping, the speed cannot be predicted,
possibly damaging the tool, the machine itself, the workpiece, or causing injury
to the operator.
5
Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is
operating under the control of a program. Otherwise, the machine may behave
unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing
injury to the user.
6
Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece
coordinate system. Before attempting to operate the machine under the control
of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making
allowances for any shift in the workpiece coordinate system, the machine may
behave unexpectedly, possibly damaging the tool, the machine itself, the
workpiece, or causing injury to the operator.
7
Software operator's panel
Using the software operator's panel, in combination with the MDI panel, it is
possible to specify operations not supported by the machine operator's panel,
such as mode change, override value change, and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the
machine may behave unexpectedly, possibly damaging the tool, the machine
itself, the workpiece, or causing injury to the user.
8
RESET key
Pressing the RESET key stops the currently running program. As a result, the
servo axes are stopped. However, the RESET key may fail to function for
reasons such as an MDI panel problem. So, when the motors must be stopped,
use the emergency stop button instead of the RESET key to ensure security.
9
Manual intervention
If manual intervention is performed during programmed operation of the
machine, the tool path may vary when the machine is restarted. Before restarting
the machine after manual intervention, therefore, confirm the settings of the
manual absolute switches, parameters, and absolute/incremental command
mode.
s-5
SAFETY PRECAUTIONS
B-64304EN/02
WARNING
10 Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled
using custom macro system variables #3003 and #3004. Be careful when
operating the machine in this case.
11 Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry
run, the machine operates at dry run speed, which differs from the
corresponding programmed feedrate. Note that the dry run speed may
sometimes be higher than the programmed feed rate.
12 Tool radius / tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode,
because tool radius / tool nose radius compensation is not applied. When a
command is entered from the MDI to interrupt in automatic operation in tool
radius compensation (M series) or tool nose radius compensation (T series)
mode, pay particular attention to the tool path when automatic operation is
subsequently resumed. Refer to the descriptions of the corresponding functions
for details.
13 Program editing
If the machine is stopped, after which the machining program is edited
(modification, insertion, or deletion), the machine may behave unexpectedly if
machining is resumed under the control of that program. Basically, do not
modify, insert, or delete commands from a machining program while it is in use.
WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1 Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine
(CNC) turned on, and apply an emergency stop to the machine. Because this
work is performed with the power on and the cabinet open, only those personnel
who have received approved safety and maintenance training may perform this
work.
When replacing the batteries, be careful not to touch the high-voltage circuits
(marked
and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous
electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must
retain data such as programs, offsets, and parameters even while external
power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a
week. Otherwise, the contents of the CNC's memory will be lost.
Refer to the Section “Method of replacing battery” in the OPERATOR’S
MANUAL (Common to T/M series) for details of the battery replacement
procedure.
s-6
B-64304EN/02
SAFETY PRECAUTIONS
WARNING
2 Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine
(CNC) turned on, and apply an emergency stop to the machine. Because this
work is performed with the power on and the cabinet open, only those personnel
who have received approved safety and maintenance training may perform this
work.
When replacing the batteries, be careful not to touch the high-voltage circuits
(marked
and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous
electric shock hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator's panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a
week. Otherwise, the absolute position data held by the pulse coder will be lost.
Refer to the Section “Method of replacing battery” in the OPERATOR’S
MANUAL (Common to T/M series) for details of the battery replacement
procedure.
WARNING
3 Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the
cause of the blown fuse.
For this reason, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the
high-voltage circuits (marked
and fitted with an insulating cover).
Touching an uncovered high-voltage circuit presents an extremely dangerous
electric shock hazard.
s-7
B-64304EN/02
TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS
s-1
DEFINITION OF WARNING, CAUTION, AND NOTE
s-1
GENERAL WARNINGS AND CAUTIONS
s-1
WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
s-3
WARNINGS AND CAUTIONS RELATED TO HANDLING
s-4
WARNINGS RELATED TO DAILY MAINTENANCE
s-6
I. GENERAL
1 GENERAL
3
1.1
NOTES ON READING THIS MANUAL
6
1.2
NOTES ON VARIOUS KINDS OF DATA
6
II. PROGRAMMING
1
GENERAL
9
1.1
TOOL MOVEMENT ALONG WORKPIECE PARTS
FIGURE-INTERPOLATION
9
1.2
FEED-FEED FUNCTION
11
1.3
PART DRAWING AND TOOL MOVEMENT
12
1.3.1
Reference Position (Machine-specific Position)
12
1.3.2
Coordinate System on Part Drawing and Coordinate System Specified by CNC -
Coordinate System
13
1.3.3
How to Indicate Command Dimensions for Moving the Tool (Absolute,
Incremental Commands)
17
1.4
CUTTING SPEED - SPINDLE FUNCTION
19
1.5
SELECTION OF TOOL USED FOR VARIOUS MACHINING - TOOL
FUNCTION
20
1.6
COMMAND FOR MACHINE OPERATIONS - AUXILIARY FUNCTION
21
1.7
PROGRAM CONFIGURATION
22
1.8
TOOL MOVEMENT RANGE - STROKE
24
2
CONTROLLED AXES
25
2.1
NUMBER OF CONTROLLED AXES
25
2.2
NAMES OF AXES
26
2.3
INCREMENT SYSTEM
26
2.4
MAXIMUM STROKE
27
3
PREPARATORY FUNCTION (G FUNCTION)
28
3.1
G CODE LIST IN THE M SERIES
29
3.2
G CODE LIST IN THE T SERIES
31
4
INTERPOLATION FUNCTIONS
34
4.1
POSITIONING (G00)
34
4.2
LINEAR INTERPOLATION (G01)
35
4.3
CIRCULAR INTERPOLATION (G02, G03)
37
c-1
TABLE OF CONTENTS
B-64304EN/02
4.4
HELICAL INTERPOLATION (G02, G03)
41
4.5
CYLINDRICAL INTERPOLATION (G07.1)
43
4.6
SKIP FUNCTION (G31)
46
4.7
MULTI-STEP SKIP (G31)
48
4.8
HIGH-SPEED SKIP SIGNAL (G31)
49
4.9
TORQUE LIMIT SKIP
49
5
FEED FUNCTIONS
52
5.1
OVERVIEW
52
5.2
RAPID TRAVERSE
54
5.3
CUTTING FEED
54
5.4
CUTTING FEEDRATE CONTROL
59
5.4.1
Exact Stop (G09, G61), Cutting Mode (G64), Tapping Mode (G63)
60
5.4.2
Automatic Corner Override (M Series)
60
5.4.2.1
Automatic override for inner corners (G62)
61
5.4.2.2
Internal circular cutting feedrate change
62
5.5
FEEDRATE INSTRUCTION ON IMAGINARY CIRCLE FOR A ROTARY
AXIS
63
5.6
DWELL
67
6
REFERENCE POSITION
68
6.1
REFERENCE POSITION RETURN
68
7
COORDINATE SYSTEM
73
7.1
MACHINE COORDINATE SYSTEM
73
7.2
WORKPIECE COORDINATE SYSTEM
75
7.2.1
Setting a Workpiece Coordinate System
75
7.2.2
Selecting a Workpiece Coordinate System
77
7.2.3
Changing Workpiece Coordinate System
78
7.2.4
Workpiece Coordinate System Preset (G92.1)
81
7.2.5
Addition of Workpiece Coordinate System Pair (G54.1 or G54) (M Series)
83
7.2.6
Automatic Coordinate System Setting
85
7.2.7
Workpiece Coordinate System Shift (T Series)
85
7.3
LOCAL COORDINATE SYSTEM
87
7.4
PLANE SELECTION
88
8
COORDINATE VALUE AND DIMENSION
90
8.1
ABSOLUTE AND INCREMENTAL PROGRAMMING
90
8.2
INCH/METRIC CONVERSION (G20, G21)
92
8.3
DECIMAL POINT PROGRAMMING
95
8.4
DIAMETER AND RADIUS PROGRAMMING
97
9
SPINDLE SPEED FUNCTION (S FUNCTION)
98
9.1
SPECIFYING THE SPINDLE SPEED WITH A CODE
98
9.2
SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5-DIGIT
COMMAND)
98
9.3
CONSTANT SURFACE SPEED CONTROL (G96, G97)
98
9.4
SPINDLE POSITIONING FUNCTION
102
9.4.1
Spindle Orientation
103
9.4.2
Spindle Positioning (T Series)
104
9.4.3
Canceling Spindle Positioning (T Series)
105
c-2
B-64304EN/02
TABLE OF CONTENTS
9.5
SPINDLE SPEED FLUCTUATION DETECTION (T SERIES)
107
9.6
SPINDLE CONTROL WITH SERVO MOTOR
110
9.6.1
Spindle Control with Servo Motor
111
9.6.2
Spindle Indexing Function
116
9.6.3
Rigid Tapping with Servo Motor
119
9.6.4
Feed per Revolution
121
9.6.5
Spindle Output Control with PMC
122
10
TOOL FUNCTION (T FUNCTION)
123
10.1
TOOL SELECTION FUNCTION
123
10.2
TOOL LIFE MANAGEMENT
124
10.2.1 Tool Life Management Data
125
10.2.2 Registering, Changing, and Deleting Tool Life Management Data
126
10.2.3 Tool Life Management Commands in Machining Program
129
10.2.4 Tool Life Counting and Tool Selection
134
10.2.5 Tool Life Count Restart M Code
136
10.2.6 Disabling Life Count
138
11
AUXILIARY FUNCTION
139
11.1
AUXILIARY FUNCTION (M FUNCTION)
139
11.2
MULTIPLE M COMMANDS IN A SINGLE BLOCK
140
11.3
SECOND AUXILIARY FUNCTIONS (B CODES)
141
12
PROGRAM MANAGEMENT
143
12.1
PROGRAM ATTRIBUTES
143
12.2
RELATED PARAMETERS
143
12.3
PART PROGRAM STORAGE SIZE / NUMBER OF REGISTERABLE
PROGRAMS
144
13
PROGRAM CONFIGURATION
145
13.1
PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS
146
13.2
PROGRAM SECTION CONFIGURATION
148
13.3
SUBPROGRAM (M98, M99)
153
14
CUSTOM MACRO
158
14.1
VARIABLES
158
14.2
SYSTEM VARIABLES
162
14.3
ARITHMETIC AND LOGIC OPERATION
193
14.4
READING PARAMETERS
200
14.5
Macro Statements and NC Statements
201
14.6
BRANCH AND REPETITION
201
14.6.1 Unconditional Branch (GOTO Statement)
201
14.6.2 GOTO Statement Using Stored Sequence Numbers
202
14.6.3 Conditional Branch (IF Statement)
203
14.6.4 Repetition (WHILE Statement)
204
14.7
MACRO CALL
206
14.7.1 Simple Call (G65)
207
14.7.2 Modal Call: Call After the Move Command (G66)
214
14.7.3 Macro Call Using a G Code
217
14.7.4 Macro Call Using a G Code (Specification of Multiple Definitions)
218
14.7.5 Macro Call Using an M Code
218
14.7.6 Macro Call Using an M Code (Specification of Multiple Definitions)
219
c-3
TABLE OF CONTENTS
B-64304EN/02
14.7.7 Subprogram Call Using an M Code
220
14.7.8 Subprogram Call Using an M Code (Specification of Multiple Definitions)
221
14.7.9 Subprogram Calls Using a T Code
221
14.7.10 Subprogram Call Using a Specific Address
222
14.8
PROCESSING MACRO STATEMENTS
225
14.9
REGISTERING CUSTOM MACRO PROGRAMS
226
14.10
CODES AND RESERVED WORDS USED IN CUSTOM MACROS
227
14.11
EXTERNAL OUTPUT COMMANDS
228
14.12
RESTRICTIONS
231
14.13
INTERRUPTION TYPE CUSTOM MACRO
232
14.13.1 Specification Method
233
14.13.2 Details of Functions
234
15
PROGRAMMABLE PARAMETER INPUT (G10)
241
16
HIGH-SPEED CUTTING FUNCTIONS
244
16.1
ADVANCED PREVIEW CONTROL (T SERIES) / AI ADVANCED
PREVIEW CONTROL (M SERIES) / AI CONTOUR CONTROL (II)
(M SERIES)
244
16.2
MACHINING CONDITION SELECTING FUNCTION
261
16.3
MACHINING QUALITY LEVEL ADJUSTMENT (M Series)
262
16.4
JERK CONTROL (M Series)
263
16.4.1 Speed Control with Change of Acceleration on Each Axis
263
16.4.2 Look-Ahead Smooth Bell-Shaped Acceleration/Deceleration before
Interpolation
266
17
AXIS CONTROL FUNCTIONS
268
17.1
AXIS SYNCHRONOUS CONTROL
268
17.1.1 Axis Configuration for Axis Synchronous Control
268
17.1.2 Synchronous Establishment
271
17.1.3 Automatic Setting for Grid Position Matching
272
17.1.4 Synchronous Error Check
273
17.1.5 Methods of Alarm Recovery by Synchronous Error Check
274
17.1.6 Axis Synchronous Control Torque Difference Alarm
275
17.2
ROTARY AXIS ROLL-OVER
277
17.3
ARBITRARY ANGULAR AXIS CONTROL
278
17.4
TANDEM CONTROL
287
18
PATTERN DATA INPUT
288
18.1
OVERVIEW
288
18.2
EXPLANATION
288
18.3
EXPLANATION OF OPERATION
290
18.4
DEFINITION OF THE SCREEN
291
18.4.1 Definition of the Pattern Menu Screen
292
18.4.2 Definition of the Custom Macro Screen
294
18.4.3 Setting the Character-codes
296
III. OPERATION
1 GENERAL
305
1.1
MANUAL OPERATION
305
c-4
B-64304EN/02
TABLE OF CONTENTS
1.2
TOOL MOVEMENT BY PROGRAMING - AUTOMATIC OPERATION
306
1.3
AUTOMATIC OPERATION
307
1.4
TESTING A PROGRAM
308
1.4.1
Check by Running the Machine
308
1.4.2
How to View the Current Position Display Change without Running
the Machine
310
1.5
EDITING A PROGRAM
310
1.6
DISPLAYING AND SETTING DATA
310
1.7
DISPLAY
313
1.7.1
Program Display
313
1.7.2
Current Position Display
314
1.7.3
Alarm Display
315
1.7.4
Parts Count Display, Run Time Display
316
2
OPERATIONAL DEVICES
317
2.1
SETTING AND DISPLAY UNITS
317
2.1.1
8.4” LCD/MDI
318
2.1.2
10.4” LCD
319
2.1.3
Standard MDI Unit (ONG Key)
319
2.1.4
Small MDI Unit (ONG Key)
320
2.2
OPERATIONAL DEVICES
322
2.3
FUNCTION KEYS AND SOFT KEYS
323
2.3.1
General Screen Operations
324
2.3.2
Function Keys
325
2.3.3
Soft Keys
326
2.3.4
Key Input and Input Buffer
334
2.3.5
Warning Messages
335
2.4
EXTERNAL I/O DEVICES
335
2.5
POWER ON/OFF
337
2.5.1
Turning on the Power
337
2.5.2
Power Disconnection
337
3
MANUAL OPERATION
338
3.1
MANUAL REFERENCE POSITION RETURN
338
3.2
JOG FEED (JOG)
339
3.3
INCREMENTAL FEED
341
3.4
MANUAL HANDLE FEED
342
3.5
MANUAL ABSOLUTE ON AND OFF
345
3.6
DISTANCE CODED LINEAR SCALE INTERFACE
349
3.6.1
Procedure for Reference Position Establishment
349
3.6.2
Reference Position Return
350
3.6.3
Distance Coded Rotary Encoder
351
3.6.4
Axis Synchronization Control
351
3.6.5
Axis Control by PMC
352
3.6.6
Angular Axis Control
353
3.6.7
Note
353
3.7
LINEAR SCALE WITH DISTANCE-CODED REFERENCE MARKS
(SERIAL)
354
3.8
MANUAL HANDLE RETRACE
357
4
AUTOMATIC OPERATION
369
c-5
TABLE OF CONTENTS
B-64304EN/02
4.1
MEMORY OPERATION
369
4.2
MDI OPERATION
371
4.3
DNC OPERATION
374
4.4
SCHEDULE OPERATION
377
4.5
EXTERNAL SUBPROGRAM CALL (M198)
381
4.6
MANUAL HANDLE INTERRUPTION
383
4.7
MANUAL INTERVENTION AND RETURN
389
4.8
MIRROR IMAGE
391
4.9
PROGRAM RESTART
392
5
TEST OPERATION
403
5.1
MACHINE LOCK AND AUXILIARY FUNCTION LOCK
403
5.2
FEEDRATE OVERRIDE
404
5.3
RAPID TRAVERSE OVERRIDE
405
5.4
DRY RUN
405
5.5
SINGLE BLOCK
406
6
SAFETY FUNCTIONS
408
6.1
EMERGENCY STOP
408
6.2
OVERTRAVEL
409
6.3
STORED STROKE CHECK
410
6.4
STROKE LIMIT CHECK BEFORE MOVE
414
6.5
WRONG OPERATION PREVENTION FUNCTIONS
416
6.5.1
Functions that are Used When Data is Set
416
6.5.1.1
Input data range check
416
6.5.1.2
Confirmation of incremental input
418
6.5.1.3
Prohibition of the absolute input by the soft key
418
6.5.1.4
Confirmation of the deletion of the program
419
6.5.1.5
Confirmation of the deletion of all data
419
6.5.1.6
Confirmation of a data update during the data setting process
420
6.5.2
Functions that are Used when the Program is Executed
420
6.5.2.1
Display of updated modal information
421
6.5.2.2
Start check signal
421
6.5.2.3
Axis status display
421
6.5.2.4
Confirmation of the start from a middle block
422
6.5.2.5
Data range check
423
6.5.2.6
Maximum incremental value check
423
6.5.2.7
Warning display during a reset in program operation
424
6.5.3
Setting Screen
425
6.5.3.1
Operation confirmation function setting screen
425
6.5.3.2
Tool offset range setting screen
427
6.5.3.3
Workpiece origin offset range setting screen
429
6.5.3.4
Y-axis tool offset range setting screen
431
6.5.3.5
Workpiece shift range setting screen
433
7
ALARM AND SELF-DIAGNOSIS FUNCTIONS
435
7.1
ALARM DISPLAY
435
7.1.1
Operation
436
7.1.2
Alarm Display in a 2-Path System
437
7.2
ALARM HISTORY DISPLAY
439
7.3
CHECKING BY DIAGNOSTIC DISPLAY
440
7.4
RETURN FROM THE ALARM SCREEN
441
c-6
B-64304EN/02
TABLE OF CONTENTS
7.4.1
Return from the Alarm Screen
441
7.4.2
Relationship with Other Functions (For 2-Path Control)
442
8
DATA INPUT/OUTPUT
444
8.1
OVERWRITING FILES ON A MEMORY CARD
445
8.2
INPUT/OUTPUT ON EACH SCREEN
447
8.2.1
Inputting and Outputting a Program
447
8.2.1.1
Inputting a program
447
8.2.1.2
Outputting a program
448
8.2.2
Inputting and Outputting Parameters
449
8.2.2.1
Inputting parameters
449
8.2.2.2
Outputting parameters
449
8.2.3
Inputting and Outputting Offset Data
450
8.2.3.1
Inputting offset data
450
8.2.3.2
Outputting offset data
451
8.2.4
Inputting and Outputting Pitch Error Compensation Data
453
8.2.4.1
Inputting pitch error compensation data
453
8.2.4.2
Outputting pitch error compensation data
454
8.2.4.3
Input/output format of pitch error compensation data
454
8.2.5
Inputting and Outputting Custom Macro Common Variables
455
8.2.5.1
Inputting custom macro common variables
455
8.2.5.2
Outputting custom macro common variables
456
8.2.6
Inputting and Outputting Workpiece Coordinates System Data
457
8.2.6.1
Inputting workpiece coordinate system data
457
8.2.6.2
Outputting workpiece coordinate system data
457
8.2.7
Inputting and Outputting Operation History Data
458
8.2.7.1
Outputting operation history data
458
8.3
INPUT/OUTPUT ON THE ALL IO SCREEN
459
8.3.1
Inputting/Outputting a Program
459
8.3.2
Inputting and Outputting Parameters
460
8.3.3
Inputting and Outputting Offset Data
461
8.3.4
Inputting/Outputting Pitch Error Compensation Data
462
8.3.5
Inputting/Outputting Custom Macro Common Variables
463
8.3.6
Inputting and Outputting Workpiece Coordinates System Data
463
8.3.7
File Format
464
8.4.1
Displaying the Memory Card Screen
465
8.4.2
Displaying and Operating the File List
465
8.4.3
Inputting/Outputting a File
466
8.5
EMBEDDED ETHERNET OPERATIONS
467
8.5.1
FTP File Transfer Function
468
8.6
FLOPPY CASSETTE SCREEN
468
8.6.1
Displaying the Floppy Cassette Screen
473
8.6.2
Displaying and Operating the File List
473
8.6.3
Inputting/Outputting a File
474
8.7
SCREEN HARD COPY FUNCTION
475
9
CREATING PROGRAMS
478
9.1
CREATING PROGRAMS USING THE MDI PANEL
478
9.2
AUTOMATIC INSERTION OF SEQUENCE NUMBERS
479
9.3
CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK)
480
9.4
CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION
483
10
EDITING PROGRAMS
487
10.1
EDIT DISABLE ATTRIBUTE
487
c-7
TABLE OF CONTENTS
B-64304EN/02
10.2
INSERTING, ALTERING AND DELETING A WORD
488
10.2.1 Word Search
489
10.2.2 Heading a Program
491
10.2.3 Inserting a Word
492
10.2.4 Altering a Word
492
10.2.5 Deleting a Word
493
10.3
DELETING BLOCKS
494
10.3.1 Deleting a Block
494
10.3.2 Deleting Multiple Blocks
494
10.4
PROGRAM SEARCH
495
10.5
SEQUENCE NUMBER SEARCH
496
10.6
DELETING PROGRAMS
497
10.6.1 Deleting One Program
497
10.6.2 Deleting All Programs
498
10.7
COPYING/MOVING PROGRAMS
499
10.7.1 Copying a Part of a Program
499
10.7.2 Moving a Part of a Program
502
10.7.3 Copying an Entire Program
505
10.7.4 Moving an Entire Program
507
10.7.5 Copy Specifying a Program Number
509
10.7.6 Copying/Moving to the Key-in Buffer
510
10.8
REPLACING
511
10.9
EDITING OF CUSTOM MACROS
512
10.10
PASSWORD FUNCTION
512
10.11
SIMULTANEOUS EDITING OF 2-PATH PROGRAMS
514
10.12
COMPACT-TYPE MDI KEY INPUT
516
11
PROGRAM MANAGEMENT
518
11.1
SELECTING A DEVICE
518
11.1.1 Selecting a Memory Card Program as a Device
519
11.2
DELETING A PROGRAM
522
11.3
CHANGING PROGRAM ATTRIBUTES
523
11.4
SELECTING A MAIN PROGRAM
523
11.5
MAKING A PROGRAM COMPACT
524
12
SETTING AND DISPLAYING DATA
525
12.1
SCREENS DISPLAYED BY FUNCTION KEY
...................................540
12.1.1 Position Display in the Workpiece Coordinate System
540
12.1.2 Position Display in the Relative Coordinate System
541
12.1.3 Overall Position Display
543
12.1.4 Workpiece Coordinate System Preset
544
12.1.5 Actual Feedrate Display
545
12.1.6 Display of Run Time and Parts Count
547
12.1.7 Operating Monitor Display
549
12.1.8 Display of Axes in 2-path System Simultaneously
550
12.2
SCREENS DISPLAYED BY FUNCTION KEY
...................................555
12.2.1 Program Contents Display
555
12.2.2 Editing a Program
556
12.2.3 Program Screen for MDI Operation
558
12.2.4 Program List Screen
558
c-8
B-64304EN/02
TABLE OF CONTENTS
12.2.5 Next Block Display Screen
559
12.2.6 Program Check Screen
560
12.2.7 Current Block Display Screen (Only for the 8.4-Inch Display Unit)
563
12.2.8 Graphical Conversational Programming Screen
564
12.2.9 Background Editing
566
12.3
SCREENS DISPLAYED BY FUNCTION KEY
...................................571
12.3.1 Displaying and Entering Setting Data
571
12.3.2 Sequence Number Comparison and Stop
574
12.3.3 Displaying and Setting Run Time, Parts Count, and Time
575
12.3.4 Displaying and Setting the Workpiece Origin Offset Value
577
12.3.5 Direct Input of Workpiece Origin Offset Value Measured
578
12.3.6 Displaying and Setting Custom Macro Common Variables
579
12.3.7 Displaying and Setting the Software Operator’s Panel
580
12.3.8 Displaying and Switching the Display Language
583
12.3.9 Protection of Data at Eight Levels
584
12.3.9.1
Operation level setting
585
12.3.9.2
Password modification
586
12.3.9.3
Protection level setting
587
12.3.10 Precision Level Selection
589
12.3.11 Displaying and Setting Tool Life Management Data
591
12.3.11.1 Tool life management (list screen)
592
12.3.11.2 Tool life management (group editing screen)
595
12.3.12 Displaying and Setting Pattern Data Inputs
600
12.4
SCREENS DISPLAYED BY FUNCTION KEY
...................................602
12.4.1
Displaying and Setting Parameters
602
12.4.2
Displaying and Setting Pitch Error Compensation Data
604
12.4.3
Servo Setting
607
12.4.4
Servo Tuning
610
12.4.5
Spindle Setting
610
12.4.6
Spindle Tuning
613
12.4.7
Spindle Monitor
614
12.4.8
Color Setting Screen
615
12.4.9
Machining Parameter Tuning
617
12.4.9.1
Machining parameter tuning (AI contour)
617
12.4.9.2
Machining parameter tuning (nano smoothing) (M Series)
622
12.4.10
Parameter Setting Support Screen
624
12.4.10.1 Displaying the menu screen and selecting a menu item
624
12.4.10.2 Displaying and setting the axis setting screen
627
12.4.10.3 Displaying and setting the FSSB amplifier setting screen
629
12.4.10.4 Displaying and setting the FSSB axis setting screen
630
12.4.10.5 Displaying and setting the servo setting screen
630
12.4.10.6 Displaying and setting the servo setting screen
631
12.4.10.7 Displaying and setting the servo gain tuning screen
632
12.4.10.8 Displaying and setting the high-precision setting screen
642
12.4.10.9 Displaying and setting the spindle setting screen
644
12.4.10.10 Displaying and setting the miscellaneous setting screen
644
12.4.10.11 Displaying and setting the servo tuning screen
645
12.4.10.12 Displaying and setting the spindle tuning screen
645
12.4.10.13 Displaying and setting the machining parameter tuning screen
646
12.4.11
Periodic Maintenance Screen
649
12.4.12
System Configuration Screen
655
12.4.13
Overview of the History Function
658
12.4.13.1 Alarm history
659
12.4.13.2 External operator message history
661
c-9
TABLE OF CONTENTS
B-64304EN/02
12.4.13.3 Operation history
662
12.4.13.4 Selecting operation history signals
670
12.4.13.5 Outputting all history data
674
12.5
SCREENS DISPLAYED BY FUNCTION KEY
...................................678
12.6
DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND
STATUS, AND WARNING MESSAGES FOR DATA SETTING OR
INPUT/OUTPUT OPERATION
678
12.6.1 Displaying the Program Number and Sequence Number
678
12.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation.679
12.7
SCREEN ERASURE FUNCTION AND AUTOMATIC SCREEN
ERASURE FUNCTION
682
12.8
LOAD METER SCREEN
683
12.8.1 For the 8.4-Inch Display Unit
683
12.8.2 For the 10.4-Inch Display Unit
685
13
GRAPHIC FUNCTION
688
13.1
GRAPHIC DISPLAY
688
13.1.1 Graphic Parameter Screen
688
13.1.2 Path Graphic Screen
701
13.2
DYNAMIC GRAPHIC DISPLAY (M SERIES)
706
13.2.1 Path Drawing
707
13.2.1.1
PATH GRAPHIC (SETTING) screen
707
13.2.1.2
PATH GRAPHIC (EXECUTION) screen
712
13.2.1.3
PATH GRAPHIC (POSITION) screen
720
13.2.2 Animation
723
13.2.2.1
ANIME GRAPHIC (SETTING) screen
723
13.2.2.2
ANIMATION GRAPHIC (EXECUTION) screen
727
13.2.2.3
ANIMATION GRAPHIC (3-PLANE) screen
733
13.2.2.4
Programmable Data Input (G10) for Blank Figure Drawing Parameters
737
13.2.2.5
Programmable Data Input (G10) for Tool Figure Drawing Parameters
739
13.2.3 Warning Messages
740
13.2.4 Note
740
13.2.5 Restrictions
741
13.3
DYNAMIC GRAPHIC DISPLAY (T SERIES)
744
13.3.1 Graphic Parameter Screen
744
13.3.2 Path Drawing
744
13.3.3 Restrictions
746
14
VIRTUAL MDI KEY FUNCTION
747
14.1
VIRTUAL MDI KEY
747
14.1.1 Limitations
750
IV. MAINTENANCE
1 ROUTINE MAINTENANCE
753
1.1
ACTION TO BE TAKEN WHEN A PROBLEM OCCURRED
753
1.2
BACKING UP VARIOUS DATA ITEMS
754
1.3
METHOD OF REPLACING BATTERY
756
1.3.1
Replacing Battery for CNC Control Unit
756
1.3.2
Battery for Absolute Pulsecoders
760
c-10
B-64304EN/02
TABLE OF CONTENTS
APPENDIX
A
PARAMETERS
765
A.1
DESCRIPTION OF PARAMETERS
765
A.2
DATA TYPE
936
A.3
STANDARD PARAMETER SETTING TABLES
937
B
PROGRAM CODE LIST
939
C
LIST OF FUNCTIONS AND PROGRAM FORMAT
941
D
RANGE OF COMMAND VALUE
950
E
NOMOGRAPHS
952
E.1
INCORRECT THREADED LENGTH
952
E.2
SIMPLE CALCULATION OF INCORRECT THREAD LENGTH
953
E.3
TOOL PATH AT CORNER
955
E.4
RADIUS DIRECTION ERROR AT CIRCLE CUTTING
957
F
SETTINGS AT POWER-ON, IN THE CLEAR STATE, OR IN
THE RESET STATE
959
G
CHARACTER-TO-CODES CORRESPONDENCE TABLE
962
G.1
CHARACTER-TO-CODES CORRESPONDENCE TABLE
962
G.2
FANUC DOUBLE-BYTE CHARACTER CODE TABLE
963
H
ALARM LIST
969
I
PC TOOL FOR MEMORY CARD PROGRAM OPERATION/
EDITING
1016
I.1
PC TOOL FOR MEMORY CARD PROGRAM OPERATION/EDITING ... 1016
I.1.1
Usage Notes
1016
I.1.2
List of Functions of PC Tool
1016
I.1.3
Explanation of Operations
1017
I.2
NAMING RULES
1025
I.2.1
Naming Rules of Program File
1025
I.2.2
Naming Rules of Folder
1026
I.3
RULES OF CHARACTERS IN PROGRAM FILE
1026
I.3.1
Usable Characters in Program File
1026
I.4
ERROR MESSAGE AND NOTE
1028
I.4.1
List of Error Message
1028
I.4.2
Note
1029
J
ISO/ASCII CODE CONVERSION TOOL
1030
K
DIFFERENCES FROM SERIES 0i-C
1033
K.1
SETTING UNIT
1034
K.1.1
Differences in Specifications
1034
K.1.2
Differences in Diagnosis Display
1034
K.2
AUTOMATIC TOOL LENGTH MEASUREMENT (M SERIES)/
AUTOMATIC TOOL OFFSET (T SERIES)
1035
K.2.1
Automatic Tool Length Measurement (M Series)
1035
c-11
TABLE OF CONTENTS
B-64304EN/02
K.2.1.1
Differences in Specifications
1035
K.2.1.2
Differences in Diagnosis Display
1036
K.2.2
Automatic Tool Offset (T Series)
1036
K.2.2.1
Differences in Specifications
1036
K.2.2.2
Differences in Diagnosis Display
1037
K.3
CIRCULAR INTERPOLATION
1038
K.3.1
Differences in Specifications
1038
K.3.2
Differences in Diagnosis Display
1038
K.4
HELICAL INTERPOLATION
1039
K.4.1
Differences in Specifications
1039
K.4.2
Differences in Diagnosis Display
1039
K.5
SKIP FUNCTION
1040
K.5.1
Differences in Specifications
1040
K.5.2
Differences in Diagnosis Display
1041
K.6
MANUAL REFERENCE POSITION RETURN
1042
K.6.1
Differences in Specifications
1042
K.6.2
Differences in Diagnosis Display
1044
K.7
WORKPIECE COORDINATE SYSTEM
1044
K.7.1
Differences in Specifications
1044
K.7.2
Differences in Diagnosis Display
1044
K.8
LOCAL COORDINATE SYSTEM
1045
K.8.1
Differences in Specifications
1045
K.8.2
Differences in Diagnosis Display
1046
K.9
Cs CONTOUR CONTROL
1046
K.9.1
Differences in Specifications
1046
K.9.2
Differences in Diagnosis Display
1046
K.10
MULTI-SPINDLE CONTROL
1047
K.10.1 Differences in Specifications
1047
K.10.2 Differences in Diagnosis Display
1047
K.11
SERIAL/ANALOG SPINDLE CONTROL
1047
K.11.1 Differences in Specifications
1047
K.11.2 Differences in Diagnosis Display
1047
K.12
CONSTANT SURFACE SPEED CONTROL
1048
K.12.1 Differences in Specifications
1048
K.12.2 Differences in Diagnosis Display
1048
K.13
SPINDLE POSITIONING (T SERIES)
1048
K.13.1 Differences in Specifications
1048
K.13.2 Differences in Diagnosis Display
1049
K.14
TOOL FUNCTIONS
1050
K.14.1 Differences in Specifications
1050
K.14.2 Differences in Diagnosis Display
1051
K.15
TOOL COMPENSATION MEMORY
1052
K.15.1 Differences in Specifications
1052
K.15.2 Differences in Diagnosis Display
1053
K.16
INPUT OF TOOL OFFSET VALUE MEASURED B (T SERIES)
1053
K.16.1 Differences in Specifications
1053
K.16.2 Differences in Diagnosis Display
1053
K.17
CUSTOM MACRO
1054
K.17.1 Differences in Specifications
1054
K.17.2 Differences in Diagnosis Display
1056
K.17.3 Miscellaneous
1056
K.18
INTERRUPTION TYPE CUSTOM MACRO
1056
c-12
B-64304EN/02
TABLE OF CONTENTS
K.18.1 Differences in Specifications
1056
K.18.2 Differences in Diagnosis Display
1056
K.19
PROGRAMMABLE PARAMETER INPUT (G10)
1057
K.19.1 Differences in Specifications
1057
K.19.2 Differences in Diagnosis Display
1057
K.20
ADVANCED PREVIEW CONTROL (T SERIES)/AI ADVANCED
PREVIEW CONTROL (M SERIES)/AI CONTOUR CONTROL
(M SERIES)
1057
K.20.1 Differences in Specifications
1057
K.20.2 Differences in Diagnosis Display
1059
K.21
MACHINING CONDITION SELECTION FUNCTION
1059
K.21.1 Differences in Specifications
1059
K.21.2 Differences in Diagnosis Display
1060
K.22
AXIS SYNCHRONOUS CONTROL
1060
K.22.1 Differences in Specifications
1060
K.22.2 Differences in Diagnosis Display
1065
K.23
ARBITRARY ANGULAR AXIS CONTROL
1065
K.23.1 Differences in Specifications
1065
K.23.2 Differences in Diagnosis Display
1066
K.24
RUN HOUR AND PARTS COUNT DISPLAY
1066
K.24.1 Differences in Specifications
1066
K.24.2 Differences in Diagnosis Display
1067
K.25
MANUAL HANDLE FEED
1067
K.25.1 Differences in Specifications
1067
K.25.2 Differences in Diagnosis Display
1068
K.26
PMC AXIS CONTROL
1068
K.26.1 Differences in Specifications
1068
K.26.2 Differences in Diagnosis Display
1073
K.27
EXTERNAL SUBPROGRAM CALL (M198)
1073
K.27.1 Differences in Specifications
1073
K.27.2 Differences in Diagnosis Display
1074
K.28
SEQUENCE NUMBER SEARCH
1074
K.28.1 Differences in Specifications
1074
K.28.2 Differences in Diagnosis Display
1074
K.29
STORED STROKE CHECK
1075
K.29.1 Differences in Specifications
1075
K.29.2 Differences in Diagnosis Display
1076
K.30
STORED PITCH ERROR COMPENSATION
1077
K.30.1 Differences in Specifications
1077
K.30.2 Differences in Diagnosis Display
1077
K.31
SCREEN ERASURE FUNCTION AND AUTOMATIC SCREEN
ERASURE FUNCTION
1078
K.31.1 Differences in Specifications
1078
K.31.2 Differences in Diagnosis Display
1078
K.32
RESET AND REWIND
1079
K.32.1 Differences in Specifications
1079
K.32.2 Differences in Diagnosis Display
1079
K.33
MANUAL ABSOLUTE ON AND OFF
1079
K.33.1 Differences in Specifications
1079
K.33.2 Differences in Diagnosis Display
1080
K.34
MEMORY PROTECTION SIGNAL FOR CNC PARAMETER
1080
c-13
TABLE OF CONTENTS
B-64304EN/02
K.34.1 Differences in Specifications
1080
K.34.2 Differences in Diagnosis Display
1081
K.35
EXTERNAL DATA INPUT
1081
K.35.1 Differences in Specifications
1081
K.35.2 Differences in Diagnosis Display
1082
K.36
DATA SERVER FUNCTION
1083
K.36.1 Differences in Specifications
1083
K.36.2 Differences in Diagnosis Display
1083
K.37
POWER MATE CNC MANAGER
1083
K.37.1 Differences in Specifications
1083
K.37.2 Differences in Diagnosis Display
1084
K.38
CHUCK/TAIL STOCK BARRIER (T SERIES)
1084
K.38.1 Differences in Specifications
1084
K.38.2 Differences in Diagnosis Display
1084
K.39
THREADING CYCLE RETRACT (CANNED CUTTING CYCLE/
MULTIPLE REPETITIVE CANNED CUTTING CYCLE) (T SERIES)
1084
K.39.1 Differences in Specifications
1084
K.39.2 Differences in Diagnosis Display
1085
K.40
POLAR COORDINATE INTERPOLATION (T SERIES)
1085
K.40.1 Differences in Specifications
1085
K.40.2 Differences in Diagnosis Display
1086
K.41
PATH INTERFERENCE CHECK (T SERIES (2-PATH CONTROL))
1087
K.41.1 Differences in Specifications
1087
K.41.2 Differences in Diagnosis Display
1087
K.42
SYNCHRONOUS CONTROL AND COMPOSITE CONTROL
(T SERIES (2-PATH CONTROL))
1087
K.42.1 Differences in Specifications
1087
K.42.2 Differences in Diagnosis Display
1091
K.43
SUPERIMPOSED CONTROL (T SERIES (2-PATH CONTROL))
1091
K.43.1 Differences in Specifications
1091
K.43.2 Differences in Diagnosis Display
1093
K.44
Y AXIS OFFSET (T SERIES)
1093
K.44.1 Differences in Specifications
1093
K.44.2 Differences in Diagnosis Display
1093
K.45
CUTTER COMPENSATION/TOOL NOSE RADIUS COMPENSATION .. 1093
K.45.1 Differences in Specifications
1093
K.45.2 Differences in Diagnosis Display
1099
K.46
CANNED CYCLE FOR DRILLING
1100
K.46.1 Differences in Specifications
1100
K.46.2 Differences in Diagnosis Display
1102
K.47
CANNED CYCLE (T SERIES)/MULTIPLE REPETITIVE CANNED
CYCLE (T SERIES)
1102
K.47.1 Differences in Specifications
1102
K.47.2 Differences in Diagnosis Display
1102
K.48
CANNED GRINDING CYCLE
1103
K.48.1 Differences in Specifications
1103
K.48.2 Differences in Diagnosis Display
1104
K.49
MULTIPLE RESPECTIVE CANNED CYCLE FOR TURNING
(T SERIES)
1104
K.49.1 Differences in Specifications
1104
K.49.2 Differences in Diagnosis Display
1108
c-14
B-64304EN/02
TABLE OF CONTENTS
K.50 CHAMFERING AND CORNER ROUNDING (T SERIES)
1108
K.50.1 Differences in Specifications
1108
K.50.2 Differences in Diagnosis Display
1108
K.51 DIRECT DRAWING DIMENSIONS PROGRAMMING (T SERIES)
1109
K.51.1 Differences in Specifications
1109
K.51.2 Differences in Diagnosis Display
1109
K.52 SINGLE DIRECTION POSITIONING (M SERIES)
1109
K.52.1 Differences in Specifications
1109
K.52.2 Differences in Diagnosis Display
1109
K.53 OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING
(M SERIES)
1110
K.53.1 Differences in Specifications
1110
K.53.2 Differences in Diagnosis Display
1110
c-15
I. GENERAL
B-64304EN/02
GENERAL
1.GENERAL
1 GENERAL
This manual consists of the following parts:
About this manual
I.
GENERAL
Describes chapter organization, applicable models, related manuals, and notes for reading this
manual.
II.
PROGRAMMING
Describes each function: Format used to program functions in the NC language, explanations, and
limitations.
III. OPERATION
Describes the manual operation and automatic operation of a machine, procedures for inputting and
outputting data, and procedures for editing a program.
IV. MAINTENANCE
Describes procedures for daily maintenance and replacing batteries.
APPENDIX
Lists parameters, valid data ranges, and alarms.
NOTE
1 This manual describes the functions common to both the lathe system and the
machining center system. For the functions specific to the lathe system or
machining center system, refer to the Operator’s Manual (For Lathe System) (B-
64304EN-1) or the Operator’s Manual (For Machining Center System) (B-
64304EN-2).
2 Some functions described in this manual may not be applied to some products.
For detail, refer to the Descriptions manual (B-64302EN).
3 This manual does not detail the parameters not mentioned in the text. For
details of those parameters, refer to the Parameter Manual
(B-64310EN).
Parameters are used to set functions and operating conditions of a CNC
machine tool, and frequently-used values in advance. Usually, the machine tool
builder factory-sets parameters so that the user can use the machine tool easily.
4 This manual describes not only basic functions but also optional functions. Look
up the options incorporated into your system in the manual written by the
machine tool builder.
Applicable models
This manual describes the following models that are 'Nano CNC'.
'Nano CNC system' which realizes high precision machining can be constructed by combining these
models and high speed, high precision servo controls.
In the text, the abbreviations may be used in addition to Model name indicated below.
Model name
Abbreviation
FANUC Series 0i -TD
0i -TD
Series 0i -D
0i -D
FANUC Series 0i -MD
0i -MD
FANUC Series 0i Mate -TD
0i Mate -TD
Series 0i Mate -D
0i Mate -D
FANUC Series 0i Mate -MD
0i Mate -MD
- 3 -
1.GENERAL
GENERAL
B-64304EN/02
NOTE
1 For explanatory purposes, these models may be classified as shown below:
- T series: 0i -TD / 0i Mate -TD
- M series: 0i -MD / 0i Mate -MD
2 Some functions described in this manual may not be applied to some products.
For details, refer to the Descriptions (B-64302EN).
3 For the 0i-D / 0i Mate-D, parameters need to be set to enable or disable some
basic functions.
For these parameters, refer to Section 4.51, " PARAMETERS OF 0i-D / 0i Mate-
D BASIC FUNCTIONS" in the PARAMETER MANUAL
(B-64310EN).
Special symbols
This manual uses the following symbols:
M
-
Indicates the description that are valid only for the M series.
In a general description of the method of machining, an M series operation is identified by a phase such
as "for milling machining".
T
-
Indicates the description that are valid only for the T series.
In a general description of the method of machining, a T series operation is identified by a phrase such as
"for lathe cutting".
-
Indicates the end of a description of a control type.
When a control type mark mentioned above is not followed by this mark, the description of the type is
assumed to continue until the next item or paragraph begins. In this case, the next item or paragraph
provides a description common to the control types.
-
IP
Indicates a combination of axes such as X_ Y_ Z_
In the underlined position following each address, a numeric value such as a coordinate value is placed
(used in PROGRAMMING.).
-
;
Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.
Related manuals of Series 0i -D,Series 0i Mate -D
The following table lists the manuals related to Series 0i -D and Series 0i Mate -D. This manual is
indicated by an asterisk (*).
Table 1 Related manuals
Manual name
Specification number
DESCRIPTIONS
B-64302EN
CONNECTION MANUAL (HARDWARE)
B-64303EN
CONNECTION MANUAL (FUNCTION)
B-64303EN-1
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System)
B-64304EN
*
OPERATOR’S MANUAL (For Lathe System)
B-64304EN-1
OPERATOR’S MANUAL (For Machining Center System)
B-64304EN-2
- 4 -
B-64304EN/02
GENERAL
1.GENERAL
Manual name
Specification number
MAINTENANCE MANUAL
B-64305EN
PARAMETER MANUAL
B-64310EN
START-UP MANUAL
B-64304EN-3
Programming
Macro Compiler / Macro Executor
B-64303EN-2
PROGRAMMING MANUAL
Macro Compiler OPERATOR’S MANUAL
B-64304EN-5
C Language Executor PROGRAMMING MANUAL
B-64303EN-3
PMC
PMC PROGRAMMING MANUAL
B-64393EN
Network
PROFIBUS-DP Board CONNECTION MANUAL
B-64403EN
Fast Ethernet / Fast Data Server OPERATOR’S MANUAL
B-64414EN
DeviceNet Board CONNECTION MANUAL
B-64443EN
FL-net Board CONNECTION MANUAL
B-64453EN
Dual Check Safety
Dual Check Safety CONNECTION MANUAL
B-64303EN-4
Operation guidance function
MANUAL GUIDE i
B-63874EN
(Common to Lathe System/Machining Center System) OPERATOR’S MANUAL
MANUAL GUIDE i (For Machining Center System) OPERATOR’S MANUAL
B-63874EN-2
MANUAL GUIDE i (Set-up Guidance Functions)
B-63874EN-1
OPERATOR’S MANUAL
MANUAL GUIDE 0i OPERATOR’S MANUAL
B-64434EN
TURN MATE i OPERATOR’S MANUAL
B-64254EN
Related manuals of SERVO MOTOR αi/βi series
The following table lists the manuals related to SERVO MOTOR αi/βi series
Table 2 Related manuals
Manual name
Specification number
FANUC AC SERVO MOTOR αi series
B-65262EN
DESCRIPTIONS
FANUC AC SPINDLE MOTOR αi series
B-65272EN
DESCRIPTIONS
FANUC AC SERVO MOTOR βi series
B-65302EN
DESCRIPTIONS
FANUC AC SPINDLE MOTOR βi series
B-65312EN
DESCRIPTIONS
FANUC SERVO AMPLIFIER αi series
B-65282EN
DESCRIPTIONS
FANUC SERVO AMPLIFIER βi series
B-65322EN
DESCRIPTIONS
FANUC SERVO MOTOR αis series
FANUC SERVO MOTOR αi series
FANUC AC SPINDLE MOTOR αi series
B-65285EN
FANUC SERVO AMPLIFIER αi series
MAINTENANCE MANUAL
FANUC SERVO MOTOR βis series
FANUC AC SPINDLE MOTOR βi series
B-65325EN
FANUC SERVO AMPLIFIER βi series
MAINTENANCE MANUAL
- 5 -
///////////////////////////////////////