Rover 75. Service Manual - part 14
Cleaning & Vehicle Care
Body protection
Windows and mirrors
After washing, examine the paintwork for damage. Treat paint
Regularly clean all windows, inside and out, using an approved
chips and scratches with an MG Rover paint touch-up pencil. If
glass cleaner.
the damage has revealed bare metal, use a coloured primer first,
Windscreen: In particular, clean the outside of the screen with glass
then apply the correct colour base coat and finish off with a lacquer
cleaner after washing the car with wash and wax products, and
pencil, if appropriate. Carry out this treatment after washing but
before fitting new wiper blades.
before polishing or waxing.
Rear screen: Clean the inside with a soft cloth, using a side to side
More extensive damage to paint or bodywork must be repaired in
motion to avoid damaging the heating elements. DO NOT scrape
accordance with the manufacturer’s recommendations. Failure to
the glass or use abrasive cleaning compounds - this will damage the
do this will invalidate the Anti-Corrosion Warranty. If in doubt,
heating elements.
ask your MG Rover dealer for advice.
Mirrors: Wash with soapy water. Use a plastic scraper to remove
Polishing the paintwork
ice. DO NOT use abrasive cleaning compounds or metal scrapers.
Occasionally treat the paint surface with an approved polish
containing the following properties:
• Very mild abrasives that will remove surface contamination
without removing or damaging the paint.
• Filling compounds that will fill scratches and reduce their
visibility.
• Wax to provide a protective coating between the paint and the
elements.
If possible, avoid applying polish or wax products to window glass
and rubber seals.
Wiper blades
Wash in warm soapy water. DO NOT use spirit or petrol based
cleaners.
210
Cleaning & Vehicle Care
CLEANING THE INTERIOR
Airbag module covers
Plastic materials
To prevent damage to the airbag SRS, the following areas should
Clean plastic-faced materials with diluted upholstery cleaner, then
be cleaned sparingly with a damp cloth and upholstery cleaner
wipe with a damp cloth.
ONLY:
NOTE: DO NOT polish dashboard components - these should remain
• Steering wheel centre pad.
non-reflective.
• Area of dashboard containing the passenger airbag.
• Area of roof lining and front pillar finishers which enclose the
Carpet and fabrics
side head impact protection modules.
Clean with diluted upholstery cleaner - test a concealed area first.
DO NOT allow these areas to be flooded with liquid and DO
Leather
NOT use petrol, detergent, furniture cream or polishes.
Clean leather trim with warm water and a non-detergent soap.
Dry and polish the leather with a dry, clean, lint-free cloth.
Seat belts
Extend the belts, then use warm water and a non-detergent soap
NOTE: DO NOT use petrol, detergents, furniture creams or polishes as
to clean. Allow the belts to dry naturally; DO NOT retract them
cleaning agents.
or use the car until they are completely dry.
Instrument pack, clock, audio system and navigation
DO NOT use bleaches, dyes or cleaning solvents on seat belts.
displays
4
Clean with a dry cloth only. DO NOT use cleaning fluids or
sprays.
Audio system detachable control panel
Periodically clean the electrical contacts on the back of the control
panel and the matching contacts on the audio unit with a clean,
dry, lint-free cloth. Use methylated spirits if available.
211
Identification Numbers
Identification Numbers
IDENTIFICATION NUMBERS
Identification number locations
When communicating with your dealer, always quote the Vehicle
Identification Number (VIN). If your communication concerns
1
the engine or gearbox, it may be necessary to quote these numbers
too.
1
Body number
The body number is stamped on a metal plate located in the
luggage compartment, to the left of the spare wheel housing and
beneath the floor trim panel (all models).
2
3
H2778b
1. Vehicle identification number (VIN)
2. Engine number
1.8 petrol models: Stamped horizontally into the centre front
face of the cylinder block.
2.0 & 2.5 petrol models: Stamped vertically into the right side
of the cylinder block (when viewed from the front).
Diesel models: Stamped vertically into the flange between the
engine casing and gearbox.
3. Gearbox number
On a label attached to either the front or upper face of the
gearbox housing.
212
Identification Numbers
Vehicle identification number
The VIN (and recommended maximum vehicle weights) is
stamped on a plate at the foot of the left hand door pillar and also
stamped into the top of the right hand front suspension mounting,
A
inside the engine compartment. In addition, as a deterrent to car
B
thieves and to help the police, the VIN is stamped into a plate,
visible through the bottom left hand corner of the windscreen.
C
D
E
F
G
H
HB0002
4
The VIN plate on the door pillar contains the following
information:
A. Vehicle Identification Number (VIN)
B. Type approval
C. Gross vehicle weight (where required)
D. Gross train weight (where required)
E. Maximum front axle load (where required)
F. Maximum rear axle load (where required)
G. Derivative name
H. Smoke coefficient number (where required)
213
Parts & Accessories
Parts & Accessories
PARTS & ACCESSORIES
It is extremely hazardous to fit parts or accessories where
installation requires the dismantling of, or addition to, either
The fitting of parts and accessories that have not been approved
the electrical or fuel systems.
by MG Rover, or the carrying out of non-approved alterations
or conversions, may be dangerous and could affect the safety of the
A full list and description of all accessories is available from your
car and occupants, and also invalidate the terms and conditions of
MG Rover dealer.
the car's warranty.
Travelling abroad
Your car has been carefully designed and manufactured to exude
In some countries, it is illegal to fit parts which have not been made
luxury, class and style.
to the vehicle manufacturer's specification.
To ensure your future driving pleasure and safety, we strongly
Owners should ensure that any parts or accessories fitted to the car
recommend that only MG Rover approved parts are fitted to your
while travelling abroad, will also conform to the legal requirements
car. Genuine MG Rover parts and accessories are the only
of their home country.
components approved by MG Rover to meet rigorous original
equipment standards for fitment and performance.
To enhance your motoring pleasure, a comprehensive and
versatile range of quality accessories is available. This wide range of
genuine MG Rover products is an integral part of the car's design
and development programme and will help to guarantee
continued reliability, safety and performance.
An airbag SRS is fitted to your car, ALWAYS consult an MG
Rover dealer before fitting any accessory.
Genuine MG Rover parts are the ONLY parts built to original
equipment specifications AND approved by MG Rover designers;
this means that every single part and accessory has been thoroughly
tested by the same engineering team that designed and built the
car. As a result, all genuine MG Rover parts and accessories are
guaranteed for twelve months, regardless of distance travelled.
214
Emergency Information
216
Emergency Starting
219
Vehicle Recovery
222
Puncture Repair & Wheel Changing
233
Fuse Replacement
237
Bulb Replacement
5
Emergency Starting
Emergency Information
Emergency Starting
USING BOOSTER CABLES
During normal use, batteries emit explosive hydrogen gas,
A
sufficient to cause severe explosions capable of causing serious
personal injury - ensure sparks and naked lights are kept well away
from the engine compartment.
Using booster cables (jump leads) from a donor battery, or a
battery fitted to a donor vehicle, is the only approved method of
starting a car with a flat battery. Push or tow starting is NOT
recommended!
DO NOT disconnect the discharged battery. Make sure that
B
BOTH batteries are of the same voltage (12 volts), and that the
booster cables are approved for use with 12 volt car batteries.
H2776b
If the battery from a donor vehicle is to be used, the vehicles
Diesel engine
should be parked with their battery locations adjacent to one
another. Ensure that the two vehicles do not touch.
A
Apply the handbrakes and ensure that the gear levers on both
vehicles are in neutral (‘P’ - Park for vehicles with automatic
transmission).
B
H2859b
1.8 petrol engine
216
Emergency Starting
A
HB0655
B
Positive battery terminal connection with quick-release clamp* fitted
1. Connect the RED booster cable between the positive (+)
terminals of both batteries.
H2860b
2.0 & 2.5 petrol engines
NOTE: On cars fitted with a quick-release battery clamp, it may
not be possible to connect the booster cable securely to the terminal. In
Starting the car
this case, attach the booster cable to the head of the bolt provided
Turn off the starter switch and ALL electrical equipment of
(arrowed in illustration).
BOTH vehicles, then follow the instructions that follow:
2. Connect the BLACK booster cable from the negative (-)
Ensure that each booster cable connection is securely made and
terminal of the donor battery (A) to a good earth point (an
that there is no risk of the clips accidentally slipping from the
engine mounting or other unpainted surface, for example), at
battery terminals (as a result of engine vibration, for example); this
least 0.5 m from the battery and well away from fuel and
could cause sparking, which could lead to fire or explosion.
brake lines on the disabled vehicle (B) (see illustrations).
5
DO NOT connect a booster cable to the negative (-) terminal
of the discharged battery!
3. Check that the cables are clear of moving parts of both
engines, then start the engine of the donor vehicle and allow
it to idle for a few minutes.
217
Emergency Starting
4. Now start the engine of the vehicle with the discharged
battery (DO NOT crank the engine for more than 15
seconds).
5. Once both engines are running normally, allow them to idle
for two minutes before switching off the engine of the donor
vehicle and disconnecting the booster cables. DO NOT
switch on any electrical circuits on the previously disabled
vehicle until AFTER the booster cables have been removed.
6. Disconnecting the booster cables must be an exact reversal of
the procedure used to connect them, i.e. disconnect the
BLACK cable from the earth point on the disabled vehicle
FIRST.
218
Vehicle Recovery
Vehicle Recovery
TOWING EYES
To fit the front towing eye, remove the small cover set into the
front bumper by pressing firmly on the bottom left corner, then
DO NOT use a tow rope that is twisted - any untwisting force
screw the towing eye into its mounting behind the bumper (see
could unscrew the front towing eye.
illustration). Ensure the towing eye is fully tightened!
NOTE: The towing eye cover may be secured to the bumper by a plastic
cord. If this is not the case, store the cover in the glove box where it will not
be lost.
Both towing points are intended for use by qualified recovery
specialists to assist in the recovery of your car should a breakdown
or accident occur. They are not designed for towing other
vehicles, and must NEVER be used to tow a trailer or caravan.
H2671a
DO NOT use the towing point to tow a trailer or caravan.
5
H2670b
Your car is equipped with a fixed towing point at the rear and a
removable towing eye at the front. The front towing eye is stored
in the tool kit beneath the loadspace floor when not in use.
219
Vehicle Recovery
TOWING FOR RECOVERY
Automatic transmission cars
If your car is to be towed, most qualified recovery specialists will
Ideally, cars fitted with an automatic gearbox should only be
use wheel lift equipment to suspend the front wheels, while the
moved by trailer/transporter, or on suspended tow (with the front
rear wheels remain on the ground. However, if it is necessary for
wheels raised).
the car to be towed with all four wheels on the ground, abide by
If these facilities are unavailable and it is ESSENTIAL for the car
the following procedure.
to be towed on all four wheels, adhere strictly to the following:
Before being towed:
•
DO NOT allow the car to be towed further than 50 km.
DO NOT remove the starter key or turn the starter switch off
•
Restrict the towing speed to a maximum of 50 km/h.
while the car is being towed on four wheels - this will prevent
the steering wheel from being turned.
1. Turn the starter key to the first position to unlock the steering
and then to the second position to enable the brake lights,
wipers and direction indicators to be operated if necessary.
If, due to an accident or electrical fault, it is considered unsafe
to turn the starter switch to the first position, disconnect the
battery before turning the switch.
2. Place the gear lever in neutral (‘N’ for cars with automatic
transmission).
3. Release the handbrake.
While being towed observe the following:
• Without the engine running, greater effort will be required to
operate the brake pedal and turn the steering wheel. Longer
stopping distances will also be experienced.
• While towing for recovery, the towing vehicle should never
exceed 50 km/h.
220
Vehicle Recovery
Transporter or trailer lashing
DO NOT use the lashing points to tow your car behind
another vehicle, or use the lashing points to tow a trailer or
caravan.
H2788c
If your car is to be transported on the back of a trailer or
transporter, use the recommended lashing points at the front and
rear of the car only. DO NOT secure lashing hooks, ‘T’ bars or
5
trailer fixings to any other part of the car.
NOTE: The rear towing hook doubles as a lashing point.
221
Puncture Repair & Wheel Changing
Puncture Repair & Wheel Changing
INSTANT TYRE REPAIR (ITR) COMPONENTS*
1. Tyre sealant canister.
2. Safety goggles.
1
5
3. Wheel bolt cover removal tool*.
4. Locking wheel bolt removal tool*.
3
5. Screwdriver*.
NOTE: ITR is standard equipment for most
cars and is designed to provide a temporary repair
2
solution for most tyre tread punctures.
4
For information on how to use ITR, please refer
to ‘INSTANT TYRE REPAIR (ITR)*’,
page 225.
HB0639
ALWAYS read and obey all instructions and warnings printed on the tyre sealant
canister.
222
Puncture Repair & Wheel Changing
SPARE WHEEL & TOOLS (Saloon)*
1. Spare wheel.
2
2. Spare wheel clamp.
3. Wheel bolt spanner.
4. Jack.
5. Jack handle.
6. Wheel bolt cover removal tool*.
7. Locking wheel bolt removal tool*.
NOTE: The fitment of a space saver or full size
spare wheel and associated tools is available as an
option at the time of manufacture and replaces the
Instant Tyre Repair (ITR) system.
1
If a spare wheel is supplied, the specification will
vary according to model type. If a space saver
spare wheel is supplied, remove the spacer (fitted
beneath the spare wheel clamp) before stowing a
5
full size road wheel.
For information on how to change the wheel,
please refer to ‘CHANGING A WHEEL’,
page 227.
7
5
3
6
4
HB0643
223
Puncture Repair & Wheel Changing
SPARE WHEEL & TOOLS (Tourer)*
1. Spare wheel.
9
2. Spare wheel clamp.
6
8
3. Wheel bolt spanner.
4. Jack.
5. Jack handle.
4
6. Wheel bolt cover removal tool*.
7. Locking wheel bolt removal tool*.
3
5
8. Screwdriver.
9. Wheel chock.
NOTE: The fitment of a space saver or full size
7
spare wheel and associated tools is available as an
1
option at the time of manufacture and replaces the
Instant Tyre Repair (ITR) system.
2
If a spare wheel is supplied, the specification will
vary according to model type. If a space saver
spare wheel is supplied, remove the spacer (fitted
beneath the spare wheel clamp) before stowing a
full size road wheel.
For information on how to change the wheel,
please refer to ‘CHANGING A WHEEL’,
HB0644
page 227.
224
Puncture Repair & Wheel Changing
INSTANT TYRE REPAIR (ITR)*
Keep the tyre sealant canister out of the reach of children. Store
ITR provides a temporary solution to enable you to reach a dealer
the canister in its correct location beneath the loadspace floor;
or tyre specialist, where the tyre must be repaired or replaced.
temperatures in other locations may exceed safe storage conditions.
Have the tyre repaired or replaced as soon as possible.
DO NOT puncture or incinerate the canister, or expose to
Always choose a safe place to stop, away from the main
heat, flame or direct sunlight - this may cause the canister to
thoroughfare. Always ask your passengers to get out of the car and
rupture.
wait in a safe area away from other traffic.
Under no circumstances should speeds of 45 km/h be exceeded,
NOTE: Switch on the hazard warning lights to alert other road users.
when driving with a tyre repaired using ITR, until the tyre is
inflated to its correct pressure. Once the tyre is correctly inflated, the
SAFETY PRECAUTIONS
car must NOT be driven at speeds exceeding 80 km/h.
Read the directions and warnings on the sealant canister
beforehand and wear the safety goggles supplied when using
Using ITR
the sealant.
1. Inspect the deflated tyre for cause of puncture. If possible,
remove foreign bodies (e.g: screws and nails) from the tread.
The tyre sealant contains fluorocarbons and solvents which are
harmful if swallowed or inhaled and are irritating to the eyes.
NOTE: The system can be used to repair small punctures in the
tread only. In the event of side wall or severe tread damage, seek
• If swallowed, DO NOT induce vomiting - seek medical
assistance from the breakdown services.
assistance immediately.
2. Remove the tyre sealant canister and the safety goggles from
• If inhaled, breathe fresh air. If breathing is adversely
the rear loadspace and put on the safety goggles.
affected, seek immediate medical assistance.
• If in contact with the eyes, immediately flush the eyes with
NOTE: If the ambient temperature is below 0° C, warm the canister
water for 15 minutes. If irritation persists, seek medical
inside the car, using the car heating system.
5
assistance.
3. Remove the valve cap from the punctured tyre.
• DO NOT breathe gas/fumes/vapour/spray from the
4. Vigorously shake the canister (for approximately 30 seconds),
canister. Inhalation of canister vapours may cause
then screw the filler tube clockwise onto the tyre valve.
drowsiness and dizziness.
225