VT2-VT3 for Haima ZZ. Service Manual

文件

Item 4

482871

Oil seal differential

Item 2

481274

Oil seal input shaft

Item 48

482584

Washer shift lever

Item 46

481329

Nut M8 self locking

shift lever

(14,5 +/-1,5 Nm)

Item 49

482099 Oil seal selector shaft

Item 47

484624

Shift lever

文件

481173

Primary cover

Item 23

481189

Clip primary cover

Item 54

481253

O-ring primary cover

177,47 x 2,62

Item 24

481283

Bolt primary cover

M6x16

(9,5 +/-2,5 Nm)

Item 18

481259

O-ring oil pump

Item 20

481284

Bolts oil pump

(10 +/-1 Nm)

Item 15

481293

Primary nut

(197,5 +/-17,5 Nm)

文件

481826

Sealing ring oil pump

Item 16

481856

Belle-ville washer

Item 19

483323

Oil pump (incl. O-

rings)

Item 14

482294

Primary ball bearing

Item 5

481247 Sealing ring plug M14

Item 6

481248

Plug M14

(21 +/-3 Nm)

文件

481249 Sealing ring plug M10

Item 42

481250

Plug M10

(15 +/-2,25 Nm)

Item 12

483616

Secondary cover

Item 55

481254

O-ring secondary

cover

17.12 x 2.62

Item 56

481255

O-ring secondary

cover

72.63 x 3.53

Item 10

481877

Sealing ring

secondary cover

文件

482208

Countersunk head

screw M6 x 20

(9,5 +/-0,95 Nm)

Item 33

483165

Oil filter (incl. O-ring)

(M6，S5)

Item 33

482456

Oil filter (incl. O-ring)

(M3)

Item 24

481283

Flanged bolt oil pan

M6x16

(9 +/-1 Nm)

Item 29

482504

Gasket oil pan

Item 34

481870

Magnet oil filter

Item 36

482442

Drain plug

(11 +/-1 Nm)

文件

483167

Oil pan cpl (magneet

+drain plug)

(M6，S5)

Item 35

482489

Oil pan cpl (magneet

+drain plug)

(M3)

Item 30

482589

Valvebody cpl

Item 31

481311

Bolt valvebody

(11 +/-1 Nm)

Item 38

483444

Position switch cpl

Item 37

481090

Bolt position switch

(9,5 +/-0,95 Nm)

Item 27

482468

Bracket output speed

sensor

文件

481289

Bolt bracket output

speed sensor

(9,5 +/-0,95 Nm)

Item 25

483516

Input/output speed

sensor

Item 24

481283

Bolt speed sensors

(8,5 +/- 2 Nm)

Item 39

481258

O-ring plug oil cooler

connection

Item 40

482121

Plug oil cooler

connection

Item 1

482235

Plug input shaft

Item 3

481296

Plug output shaft

文件

482105

Clip main connector

Item 45

482475

Main connector and

internal cable harness

Item 8

483114

Breather pipe assy.

Item 7

483420

Breather cap

Item 51

481456

Clip (metal)

Item43

482104

Cover cable harness

Item 52

482253

Clip breather pipe

(plastic)

文件

xTCU (M3)

483490

xTCU (M6)

483491

xTCU (S5)

483477

M3 New Transmission

(no TCU)

483492

S5,M6 New

Transmission (no

TCU)

文件

2.6. Special tools and replacement of service parts

2.6.1. Special tools

Plug

– Primary bearing (drawing 480139)

Stamp

– oil seal selector shaft (drawing 480125)

文件

Assembly tool

– breather pipe (drawing 480140)

Assembly tool drive shaft (drawing 48154)

Note: Pictures can differ from actual tools and drawings!!

文件

2.6.2.1. Drive shaft assembly

During the assembly of the drive shafts into the transmission, we strongly recommend
to use Punch Tool 480145 in order to protect the oil seal at the differential.
When  the  driveshaft  should  damage  the  oil  seal,  oil  leakage  is  the  unavoidable
consequence.
Using this tool will significantly reduce the chance of damaging the oil seal.

-Remove the protection covers:

Fig. 1-1: Protective covers for differential seal

-Install tool 480145 over the output seal:

Fig. 1-2: Assembly tool drive shaft 480145 mounted

VT2-VT3 for Haima ZZ. Service Manual - part 2