Vauxhall Ampera (2013 year). Manual - part 9

 

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Vauxhall Ampera (2013 year). Manual - part 9

 

 

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140
Driving and operating
General information
higher fuel consumption and
Towing
For the values specific for your
CO2 emission levels and a lower
vehicle, refer to the EEC Certificate of
maximum speed.
General information
Conformity provided with your vehicle
The vehicle is neither designed nor
or other national registration
intended to tow a trailer or another
documents.
vehicle.
The determination of fuel
consumption is regulated by directive
R (EC) No. 715/2007 (in the newest
version respectively).
The specification of CO2 emission is
also a constituent of the directive.
The figures given must not be taken
as a guarantee for the actual fuel
consumption of a particular vehicle.
Furthermore, fuel consumption is
dependent on personal driving style
as well as road and traffic conditions.
All values are based on the EU base
model with standard equipment.
The calculation of fuel consumption
takes into account the vehicle's kerb
weight, ascertained in accordance
with the regulations. Optional
equipment may result in slightly

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Vehicle care
141
Vehicle care
General Information
Lifting the vehicle
Accessories and vehicle
9 Warning
General Information
141
modifications
Lifting the vehicle improperly can
Vehicle checks
143
We recommend to use genuine parts
cause serious injuries and
and accessories and factory
damage to the vehicle.
Bulb replacement
150
approved parts specific for your
The vehicle should be lifted only
Electrical system
153
vehicle type. We cannot assess or
by well-trained staff at an
Vehicle tools
161
guarantee reliability of other products
authorised workshop.
- even if they have a regulatory or
Wheels and tyres
161
otherwise granted approval.
Jump starting
170
Jacking position for lifting
Do not make any modifications to the
Towing
173
platform
electrical system, e.g. changes of
Appearance care
175
electronic control units (chip tuning).
Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Rear arm position of the lifting
platform at the underbody.

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142
Vehicle care
Storage for four weeks up to 12
Reconnecting the 12-volt black
negative cable
months
With the 12-volt black negative (−)
■ Discharge the high voltage battery
cable disconnected, the tailgate
until two or three bars remain on the
cannot be opened by pressing
battery range indicator (Battery
tailgate release button. If the tailgate
symbol) on the instrument cluster.
is closed and latched:
■ Do not plug in the high voltage
1. Use the door key to open the
battery charge cord.
driver door.
■ Remove the black negative (−)
2. Manually unlock and open one of
cable from the 12-volt battery and
the rear doors.
attach a trickle charger to the
battery terminals or keep the 12-
3. Lower one of the rear seat
Front arm position of the lifting
volt battery cables connected and
backrests.
platform at the underbody.
trickle charge from the underhood
4. Pull the load floor cover forward to
Ramps may be needed under the
remote positive (+) and negative
access and reconnect the 12-volt
front tyres to provide the necessary
(−) terminals 3 170.
battery black negative (−) cable.
clearance for certain lifting platforms
Note
5. After the cable has been
in this location.
The vehicle is equipped with an
connected, open the hatch and
AGM/VRLA 12-volt battery, which
then tighten the cable.
Vehicle storage
can be damaged by using the
After the battery cable is
incorrect type of trickle charger. An
reconnected, it is possible that the
Storage for up to four weeks
AGM/VRLA-compatible charger
vehicle may not operate in electric
Plug in the high voltage battery
must be used, with the appropriate
mode. If this happens, the high
charge cord if temperatures will
setting selected. Follow the trickle
voltage battery may need to be
exceed 35°C and keep the 12-volt
charger manufacturer instructions.
charged.
battery cables connected.

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Vehicle care
143
Vehicle checks
and tools. Exposure to high
Bonnet
voltage may cause shock, burns,
Performing work
and even death. The high voltage
Opening
components in the vehicle can
1. Switch off the ignition before
only be serviced by technicians
opening the bonnet. If the ignition
with special training.
is switched on, the engine will
High voltage components are
start when the bonnet is opened.
identified by labels. Do not
Electric vehicle operation modes
remove, open, take apart, or
3 109.
modify these components. High
voltage cable or wiring has orange
covering. Do not probe, tamper
with, cut, or modify high voltage
cable or wiring.
9 Warning
9 Danger
Only perform engine compartment
Never try to do maintenance work
checks when the ignition is off.
on high voltage battery
The cooling fan may start
components yourself. You may be
operating even if the ignition is off.
injured and the vehicle may be
2. Pull the release handle and return
damaged. Service and repair of
Note
it to its original position.
these high voltage battery
Even small amounts of
components should only be
contamination can cause damage to
performed by a trained service
vehicle systems. Do not allow
technician with proper knowledge
contaminants to contact the fluids,
reservoir caps, or dipsticks.

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144
Vehicle care
4. Release the bonnet prop rod from
Check with the vehicle on a level
its retainer above the radiator
surface. The engine must be at
support and place it securely into
operating temperature and switched
the slotted retainer in the bonnet.
off for at least 5 minutes.
Pull out the dipstick, wipe it clean,
Closing
insert it to the stop on the handle, pull
Before closing the bonnet, press the
out and read the engine oil level.
bonnet prop in its retainer.
Lower the bonnet and allow it to drop
9 Warning
into the catch. Check that the bonnet
is engaged.
The engine oil dipstick handle may
be hot.
3. Push the safety catch in the
Engine oil
engine compartment to the right
Insert dipstick to the stop on the
and open the bonnet.
Check the engine oil manually on a
handle and make half a turn.
regular basis to prevent damage to
the engine. Ensure that the correct
specification of oil is used.
Recommended fluids and lubricants
3 179.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.

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145
Vehicle care
When the engine oil level has
Engine cooling system
Caution
dropped to the MIN mark, top up
The coolant reservoir is located on
engine oil.
the ride side of the engine
Overfilled engine oil must be
compartment.
drained or suctioned out.
Caution
Capacities 3 189, Engine oil quality/
Do not allow the engine oil level to
viscosity 3 179.
drop below the minimum level!
Fit the cap on straight and tighten it.
Cooling system
The vehicle has three different
cooling systems.
Regularly check the coolant level of
the respective cooling systems and
have the cause of a possible coolant
loss remedied by a workshop.
9 Warning
Caution
The electric fans in the engine
Make sure that you never run the
compartment can start up even
Recheck the level.
vehicle with insufficient coolant.
when the engine is not running.
We recommend the use of the same
Keep hands, clothing and tools
Too low a coolant level can cause
grade of engine oil that was used at
away from any underhood electric
damage to the vehicle.
last change.
fan.
The engine oil level must not exceed
the MAX mark on the dipstick.
The coolant provides freeze
protection down to approx. -28 °C.

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146
Vehicle care
High voltage battery cooling
Check to see if coolant is visible in the
Caution
high voltage battery coolant reservoir.
system
If coolant is visible but the coolant
Only use approved antifreeze.
level is below the cold fill line, there
9 Danger
could be a leak within the cooling
If the engine cooling system is cold,
system.
the coolant level should be above the
The high voltage battery coolant
may only be serviced by a
If the coolant level is too low, seek the
filling line mark. Top up if the level is
qualified technician.
assistance of a workshop.
low.
Improper handling could cause
Power electronics and charger
9 Warning
serious injuries or death.
modules cooling system
Allow the engine to cool before
The high voltage battery coolant
opening the cap. Carefully open
reservoir is located on the front side
9 Danger
the cap, relieving the pressure
of the engine compartment.
slowly.
The power electronics and
charger modules coolant may only
To top up use a 1:1 mixture of
be serviced by a qualified
approved coolant concentrate mixed
technician.
with tap water. Install the cap tightly.
Improper handling could cause
serious injuries or death.
The power electronics and charger
modules are cooled using the same
coolant loop.
The power electronics and charger
modules coolant reservoir is located
on the front side of the engine
compartment.

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Vehicle care
147
If the decision is made not to lift the
bonnet when this warning appears,
seek the assistance of a workshop
immediately.
If the decision is made to lift the
bonnet, make sure the vehicle is
parked on a level surface.
Then check to see if the engine
cooling fans are running. If the engine
is overheating, the fans should be
running. If they are not running, do not
continue to drive the vehicle and have
Check to see if coolant is visible in the
it serviced by a workshop.
When adding windshield washer fluid
power electronics and charger
to the vehicle, be sure to read the
modules coolant reservoir. If coolant
manufacturer's instructions before
Washer fluid
is visible but the coolant level is below
use. If operating the vehicle in an area
the cold fill line, there could be a leak
An error message will appear on the
where the temperature may fall below
in the cooling system.
Driver Information Centre (DIC) when
freezing, use a fluid that has sufficient
the fluid level is low.
protection against freezing.
If the coolant level is too low, seek the
assistance of a workshop.
Caution
Engine overheating
Only washer fluid with a sufficient
The vehicle has an indicator to warn
antifreeze concentration provides
of engine overheating.
protection at low temperatures or
a sudden drop in temperature.

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148
Vehicle care
■ When using concentrated washer
Once new brake linings are installed,
running, the fluid level should be in
fluid, follow the manufacturer
do not brake unnecessarily hard for
the proper operating range between
instructions for adding water.
the first few journeys.
the MIN and MAX marks. If it is not,
have the brake hydraulic system
■ Do not mix water with ready-to-use
checked to see if there is a leak.
washer fluid. Water can cause the
Brake fluid
solution to freeze and damage the
After work is done on the brake
washer fluid tank and other parts of
hydraulic system, make sure the oil
9 Warning
the washer system.
level is in the proper operating range
between the MIN and MAX marks
■ Fill the washer fluid tank only three-
Brake fluid is poisonous and
when the vehicle is running.
quarters full when it is very cold.
corrosive. Avoid contact with eyes,
This allows for fluid expansion if
skin, fabrics and painted surfaces.
Only use high-performance brake
freezing occurs, which could
fluid approved for the vehicle. Consult
damage the tank if it is completely
a workshop.
full.
Brake fluid 3 179.
■ Do not use engine coolant
(antifreeze) in the windshield
Battery
washer. It can damage the
windshield washer system and
9 Danger
paint.
Only a trained service technician
Brakes
with the proper knowledge and
In the event of minimum thickness of
tools may inspect, test or replace
the brake lining, a squealing noise
the high voltage battery.
sounds during braking.
Seek the assistance of a
When the vehicle has not been
Continued driving is possible but
workshop if the high voltage
running for at least 1 minute, the
have the brake lining replaced as
battery needs service.
maximum fluid level is at the top of the
soon as possible.
reservoir body. When the vehicle is

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Vehicle care
149
This vehicle has a high voltage
Refer to the replacement number
Vehicle storage
battery and a standard 12-volt
shown on the original battery label if
battery.
a new 12-volt battery is needed. The
9 Warning
vehicle has an Absorbed Glass Mat
If the vehicle is involved in a crash, the
sensing system may shut down the
(AGM) 12-volt battery. Installation of
Batteries have acid that can burn
high voltage system. If this occurs,
a standard 12-volt battery will result in
you and gas that can explode. You
the high voltage battery will be
reduced 12-volt battery life. When
can be badly hurt if you are not
disconnected and the vehicle will not
using a 12-volt battery charger on the
careful.
12-volt AGM battery, note that some
start. A service message will be
displayed in the Driver Information
chargers have an AGM battery
Remove the 12-volt battery black
Centre (DIC). Before the vehicle can
setting on the charger. If available,
negative (−) cable from the battery to
be operated again, it must be
use the AGM setting on the charger,
prevent the 12-volt battery from
serviced at a workshop.
to limit charge voltage to 14.8 volts.
running down, or use a battery trickle
charger. In addition, to avoid potential
If an airbag has inflated 3 191.
damage to the high voltage battery,
A vehicle cover, which can reduce
perform the following recommended
sun loading on the vehicle and
steps:
improve high voltage battery life, is
■ Store the high voltage battery with
available from your Vauxhall Ampera
1/2 charge or less.
Authorised Repairer.
■ Always store the vehicle in a place
The Vauxhall Ampera Authorised
Batteries do not belong in household
with temperatures between −10°C
Repairer has information on how to
waste. They must be disposed of at
and 30°C.
recycle the high voltage battery.
an appropriate recycling collection
point.
■ Vehicle storage at extreme
Keep the vehicle plugged in, even
temperatures may cause damage
when fully charged, to keep the high
to the high voltage battery.
voltage battery temperature ready for
the next drive. This is important when
Remember to reconnect the 12-volt
outside temperatures are extremely
battery when ready to drive the
hot or cold.
vehicle.

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150
Vehicle care
Wiper blade replacement
Headlight aiming
Bulb replacement
Headlight aim has been preset and
Wiper blades on the windscreen
should need no further adjustment.
Switch off the ignition and switch off
To replace the windscreen wiper
When driving in countries where the
the relevant switch or close the doors.
blade:
traffic drives on the opposite side of
Only hold a new bulb at the base! Do
1. Lift the wiper arm.
the road, it is not necessary to adjust
not touch the bulb glass with bare
the low beam.
hands.
If the vehicle is damaged in a crash,
Only use the same bulb type for
the headlight aim may be affected. If
replacement.
adjustment to the low beam is
Replace headlight bulbs from within
necessary, seek the assistance of a
the engine compartment.
workshop.
Halogen bulbs
9 Warning
Halogen bulbs have pressurised
gas inside and can burst if you
2. Press the button in the middle of
drop or scratch the bulb. You or
the wiper arm connector and pull
others could be injured. Be sure to
the wiper blade away from the arm
read and follow the instructions on
connector.
the bulb package.
3. Remove the wiper blade.

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Vehicle care
151
4. Install the new bulb in the socket.
Halogen headlights
5. Install the bulb socket by turning it
High/low beam
clockwise.
6. Install the cover in the back of the
headlight assembly by turning it
clockwise.
Tail lights
Have the lights replaced by a
workshop.
2. Remove the bulb socket from the
Side turn signal lights
headlight assembly by turning it
counterclockwise.
Have bulbs replaced by a workshop.
3. Remove the bulb from the socket.
1. Remove the cover from the back
Reversing light
of the headlight assembly by
turning it counterclockwise.
Have the bulbs replaced by a
workshop.

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152
Vehicle care
Number plate light
Rear fog light
Have the bulbs replaced by a
workshop.
4. Pull gently the clamp and pull the
bulb straight out of the bulb
1. Press the spring clip on the right
socket.
end of the light assembly to the left
5. Push the replacement bulb
to unlock the light assembly.
straight into the bulb socket and
2. Pull down on the light assembly to
turn the bulb socket clockwise to
remove it from the fascia.
install it into the light assembly.
3. Turn the bulb socket
6. Reinstall the light assembly into
counterclockwise to remove it
the fascia by inserting the left side
from the light assembly.
first.
7. Push the spring clip side into
place.

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Vehicle care
153
If the current electrical load is too
Headlight wiring
Electrical system
heavy, the circuit breaker will open
An electrical overload may cause the
and close, protecting the circuit until
lights to go on and off or in some
High voltage devices and
the current load returns to normal or
cases to remain off. In this case, have
wiring
the problem is fixed. This greatly
the headlight wiring checked
reduces the chance of circuit
immediately by a workshop.
9 Warning
overload and fire caused by electrical
problems.
Windscreen wipers
Exposure to high voltage may
Fuses and circuit breakers protect the
If the wiper motor overheats due to
cause shock, burns, and even
following parts in the vehicle:
heavy snow or ice, the windscreen
death. The high voltage
wipers will stop until the motor cools
■ Headlight wiring
components in the vehicle should
down and the wiper control is turned
only be serviced by specially
■ Windscreen wiper motor
off. After removal of the blockage, the
trained technicians .
■ Power windows and other power
wiper motor will restart when moving
High voltage components are
accessories
the control to the desired operating
identified by labels. Do not
Replace a bad fuse with a new one of
position.
remove, open, take apart, or
identical size and rating. If there is a
Although the circuit is protected from
modify these components. High
problem on the road and a fuse needs
electrical overload, overload due to
voltage cable or wiring has orange
to be replaced, the same amperage
heavy snow or ice may cause wiper
covering. Do not probe, tamper
fuse can be borrowed. Choose a
linkage damage.
with, cut, or modify high voltage
feature of the vehicle that is
Always clear ice and heavy snow
cable or wiring.
temporarily not required and replace
from the windscreen before using the
the borrowed fuse as soon as
windscreen wipers. If the overload is
Electrical system overload
possible.
caused by an electrical problem and
The vehicle has fuses and circuit
not snow or ice, it must be serviced.
breakers to protect against an
electrical system overload.

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154
Vehicle care
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are four fuse boxes in the
vehicle:
■ in the front left of the engine
compartment,
■ on the right end side and the left
end side of the instrument panel,
■ behind a cover on the left side of the
load compartment.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its
melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.

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Vehicle care
155
Engine compartment fuse
box
Place the fuse extractor on the
Mini fuses Usage
various types of fuse from the top or
1
Engine control module -
side, and withdraw fuse.
switched power
The fuse box is in the left front side of
the engine compartment.
2
Emissions
To open the fuse block cover, press
3
-
the clips at the front and at the back
and rotate the cover up to the side.
4
Ignition coils / Injectors
5
Column lock
6
-
7
-
8
-

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156
Vehicle care
Mini fuses Usage
Mini fuses Usage
Mini fuses Usage
9
Heated mirrors
31
-
38
Rechargeable energy
storage system (high
10
Air conditioning control
32
Run/Crank — Sensing
voltage battery) coolant
module
diagnostic module,
pump
instrument cluster,
11
Traction power inverter
passenger airbag
39
Rechargeable energy
module - Battery
display, headlight level
storage system (high
12
-
switch, automatic
voltage battery) control
dimming inside rearview
module
13
Cabin heater pump and
mirror
valve
40
Front windscreen washer
33
Run/Crank — Vehicle
14
Theft deterrent — Power
41
Right high-beam head-
integration control
sounder
light
module
15
Traction power inverter
46
-
34
Vehicle integration
module and transmission
control module — Battery
47
-
control module — Battery
35
-
49
-
17
Engine control module —
Battery
36
Power electronics
50
Run/Crank — Rear view
coolant pump
camera, accessory
22
Left high-beam headlight
power module, tyre pres-
37
Cabin heater control
24
-
sure monitor, headlight
module
levelling motors
25
-
26
Theft deterrent — Horn

 

 

 

 

 

 

 

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