Saturn Transmission. Manual - part 23

SPIRAL RING

model dependant

Figure 223

Figure 224

Figure 225

Figure 226

65. If the temperature sensor was removed, install the
sensor and torque to 8 N m (71 in. lbs).
66. Install the input shaft speed sensor (See Figure
225) and torque to 26 N m (19 ft. lbs).
67. Install the output shaft speed sensor (See Figure
226) and torque to 26 N m (19 ft. lbs).

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Figure 227

Figure 228

68. Install a new O ring on the filler tube and lubricate
well with petroleum jelly.
69. Carefully press the tube into the case (See Figure
227).
70. Hand start the filler tube to case retaining bolt and
torque down to 12 N m (106 in. lbs).
71. Install a new O ring onto the converter hub and
lubricate well with petroleum jelly (See Figure
228).
72. Install the torque converter with a rotating motion
to align the input shaft splines and pump drive
slots to the converter (See Figure 228).
73. Once the converter has been installed, spin the
converter until the dotted paint mark is at the 6
o'clock position.

"O"-ring

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SPECIFICATIONS

Stator shaft to pump housing bolts........................................
Pump housing to case bolts...................................................
Park housing to case bolts.....................................................
Feed pipe to end cover bolts..................................................
External filter shaft to case....................................................
Reverse idler shaft cap bolts..................................................
Short housing to case bolts....................................................
Long housing to case bolts....................................................
Bell housing to case bolts......................................................
Fork to servo stem bolt..........................................................
Servo piston cover to case bolts............................................
Main shaft nut.......................................................................
Counter shaft nut ..................................................................
Manual shaft nut (1994 & up)...............................................
Selector switch to case bolts..................................................
Manual lever to shaft nut.......................................................
End cover to case bolts..........................................................
Upper to lower V.B. bolts......................................................
Valve body to case bolts........................................................
Valve body cover bolts..........................................................
Spring and roller to V.B.........................................................
Turbine shaft speed sensor....................................................
Output shaft speed sensor......................................................
Cooler fittings........................................................................
Filler tube to case bolt...........................................................
TFT Sensor............................................................................

30 Nm (22 ft. lbs)
12 Nm (106 in. lbs)
30 Nm (22 ft. lbs)
12 Nm (106 in. lbs)
31 Nm (23 ft. lbs)
20 Nm (15 ft. lbs)
25 Nm (18 ft. lbs)
28 Nm (21 ft. lbs)
25 Nm (18 ft. lbs)
10 Nm (89 in. lbs)
20 Nm (15 ft. lbs)
150 Nm (111 ft. lbs)
150 Nm (111 ft. lbs)
12 Nm (106 in. lbs)
14 Nm (124 in. lbs)
. 12 Nm (106 in. lbs)
28 Nm (21 ft. lbs)
11 Nm (97 in. lbs)
11 Nm (97 in. lbs)
10 Nm (88 in. lbs)
12 Nm (106 in. lbs)
26 Nm (19 ft. lbs)
26 Nm (19 ft. lbs)
29 Nm (21 ft. lbs)
12 Nm (106 in. lbs)
8 Nm ( 71 in. lbs)

TORQUE SPECIFICATIONS

CLUTCH SPECIFICATIONS

1st

2nd

3rd

4th

0.960 - 1.410 mm

1.520 - 2.190 mm

1.170 - 1.560 mm

0.910 - 1.180 mm

0.038 - 0.055 in.

0.060 - 0.086 in.

0.046 - 0.061 in.

0.036 - 0.046 in.

CLUTCH PACK CLEARANCE

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Technical Service Information

1st Drive Gear - to - Input Shaft Roller Bearing

2nd/Reverse Drive Gear - to - 2nd/Reverse Thrust Bearing

4th Drive Gear - to - 3rd Drive Gear Thrust Bearing

0.075 - 0.425 mm

0.032 - 0.144 mm

0.057 - 0.219 mm

0.003 - 0.017 in.

0.001 - 0.006 in.

0.002 - 0.009 in.

INPUT SHAFT END CLEARANCE

4th Driven Gear - to - 3rd Driven Gear Thrust Washer

2nd Driven Gear - to - 2nd/Reverse Dog Clutch Hub

Reverse Driven Gear - to - Rev. Driven Gear Thrust Washer

1st Driven Gear - to -

0.002 - 0.464 mm

0.050 - 0.150 mm

0.066 - 0.172 mm

0.100 - 0.400 mm

0.00008 - 0.018 in.

0.002 - 0.006 in.

0.003 - 0.007 in.

0.004 - 0.016 in.

1st Driven Gear Thrust Washer

OUTPUT SHAFT END CLEARANCE

SPECIAL TOOLS

The special tools listed in this TechTran Manual are manufactured by OTC Division of SPX Corporation. At the time
of printing, these tools are not available to the aftermarket. They are Saturn exclusive. It may be possible to obtain
these tools through a cooperative Saturn service department. Aftermarket tool companies will be providing these
special tools sometime in the near future.

SA9107T

SA9109T

Converter Seal Replacer

Air Check Tool - 2nd & 3rd

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Technical Service Information

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