Porshe 911 (997). Manual - part 366

 

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Porshe 911 (997). Manual - part 366

 

 

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Preliminary work for body repairs with alignment bench

1. Removing accessories in the repair area

1.1. Remove accessories in the repair area according to the extent of damage to the vehicle.

2. Equipping alignment bench with straightening kit

2.1. Equip alignment bench with the basic straightening attachments according to the plans included

with the straightening attachments.

3. Placing vehicle on the alignment bench

3.1. Position vehicle on alignment bench, align according to the reference holes and bolt firmly to the

attachment set.

4. Covering accessories adjacent to the vehicle repair area

4.1. Cover all accessories remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing centre side member

Removing centre side member

ATTENTION

Possible separation points on centre side member

Parts cannot be replaced in the marked area a!

• 

→ The possible separation points on the centre side member can only be at the marked areas b and c.

→ Position the separation point between the openings (holes).

→ The separation point must not obstruct the openings (holes).

1. Possible separation points

Diagnostic system: reading out fault memory and activating systems

Preliminary work for body repairs

1621

Possible separation points on centre side member

1.1. The possible separation points on the centre side member can only be at the marked areas b and c.

Length offset for part replacement

Length offset on centre side member with respect to retaining bracket

Removing centre side member

Installation Location:

Diagnostic system: reading out fault memory and activating systems

Removing centre side member

1622

Installation position of centre side member

Note

Separating body components

In the case of 3-layer spot-welded panel joints with a hardened bonded layer on the outer panel, drill
the outer panel in the area of the spotwelds sufficiently well without damaging the spotweld in the
second component layer. After removing the loosened body part, old adhesive must be removed and
any uneven spots sanded down. The flange area must then be pre-treated for bonding.

• 

For a description of the procedure, see: Information on the use of structural adhesive in vehicle
manufacturing → 5000IN Working with body structural adhesive - section on "Information" [997310

• 

Diagnostic system: reading out fault memory and activating systems

Removing centre side member

1623

997311 997320 997321]→ 5000IN Working with body structural adhesive - section on
"Information" [997610 997611 997620 997621].

1. Milling off spotwelds

Milling off spotwelds

1.1. Mill off spotwelds in areas A and B using a spotweld cutter.

Milling off spotwelds

Mill off spotwelds in area C using a spotweld
cutter.

Mill off spotwelds in area D using a spotweld
cutter.

Milling off spotwelds

Separate inert-gas welded seam in area E using a parting
grinder.

Diagnostic system: reading out fault memory and activating systems

Removing centre side member

1624

 

 

 

 

 

 

 

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