Iran Khodro Soren ELX. Service Manual - part 10

150

5

Front Lamp/ Dipped beam

1-Unsrew the cover

2- Disconnect the connector

3- Release the spring clamps. 4- Fit the 

connector, and place the new bulb without 

touching the bulb glass.

Align the bulb by the sign on the reflector 

and place the spring clamps.

5- Fit the connector at the back of the 

bulb.

6-Refit the cover

Small Bulbs

Connector of the small bulbs is located 

beneath the high beam lamp inside the 

lamp body.

1-pull out the lamp and its base.

2- Disconnect the base from the bulb.

3- Press the new bulb in the base then 

insert the combination of bulb and base in 

its own location.

CHANGING LAMPS

WARNING

All the bulbs are vacuumed and maybe broken at the time of changing them and subsequently 
cause the wound.

Front Lamp / High beam

1-Unsrew the cover

2-Press the spring clamps inward, and lift 

it up to release.

3-Remove the bulb.

4-disconnect the connector.

5-Fit the connector, and place the new 

bulb without touching the bulb glass.

Align the bulb by the sign on the reflector 

and place the spring clamps.

6-Refit the cover

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5

CHANGING LAMPS

Front Direction Indicators

Turn the holder counter clockwise to 

become released, and remove it. The 

holder is of a bayonet type. Press it inward 

then turn counter-clockwise to remove. 

Replace the bulb.

Side Repeater Lamps

Push the light assembly frontward, and 

pull it out to remove. Hold the light cover 

carefully and turn the lamp holder.

Remove the lamp from the holder and 

replace it. Put back the holder and turn it 

to fit. Replace the light assembly.

Front Fog Lamp

You can access the front fog tail through 

beneath part of front set.

1-Unsrew the cover

2-Press in the spring clamps, and lift it up 

to release

3-Remove the bulb, and disconnect the 

connector

4-Fit the connector, and place the new 

bulb without touching the bulb glass.

5-Align the bulb and the guide, and 

placethe spring clamps

6-Refit the cover

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5

CHANGING LAMPS

Door Light

Pull out the light carefully from the door. 

Turn the holder, and remove it. Detach 

the bulb from the bulb holder, and replace 

a new one.

Number Plate Light

Push the light to the left, and turn it down 

to remove. Turn the bulb holder, and take 

it out and replace a new one.

Third lamp of danger (red) ELX model

This light is equipted with diode. In case 

of promlem refer to an athorized dealer of 

Iran Khodro Co.

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5

Rear Direction Indicator / Brake Lamps

From inside the luggage compartment 

press the two plastic longues to release 

and remove the bulb holder. to release 

and remove the lamp. Lamps have 

bayonets. Push towards inside and turn 

counter clockwise to remove.

Replace the lamp and refit the assembly.

CHANGING LAMPS

Reverse Lamps

Unlock the trunk lid, push the two plastic 

jag towards inside and remove the holder.

Lamps  have  bayonet  fittings.  Push 

towards inside and turn counter clockwise 

to remove. Replace the lamp and refit the 

holder.

Rear Fog Lamps

Unlock the trunk lid, turn the holder 

counter- clockwise to release and remove 

it. Lamps have bayonets. Push towards 

inside and turn counter clockwise to 

remove.  Replace  the  lamp  and  refit  the 

assembly.

WARNING

Since all the bulbs installed in vehicle are 

vacuumed; they may explode and cause 

injuries while replacing.

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5

CHANGING LAMPS

Rear Courtesy Lamp 5

Insert a screwdriver carefully in the rear 

slot of the light, and lever to remove from 

the holder. Hold the light assembly, and 

open the holder. Take out the bulb, and 

replace it. Make sure that the holder is 

tightly placed, and then install the light 

assembly.

Map Reading Lamp (Middle)

It can be replaced as an assembly from 

the console.

Insert a screwdriver carefully in the upper 

slot of the light, and lever to remove from 

the console. Pull out the connector, and 

attach  to  new  assembly.  Refit  the  new 

light.

Front Courtesy Lamp

Insert a screwdriver carefully in the rear 

slot of the light, and lever to remove from 

the holder. Hold the light assembly, and 

open the holder. Take out the bulb, and 

replace it. Make sure that the holder is 

tightly placed, and then install the light 

assembly.

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5

Indicator Lamp on Mirror

First release the bracket of chromatic 

glass of side mirrors’ Then unscrew the 

connecting screws of the mirror motor 

and its frame. Finally unscrew LED lamp 

and change it with a new one

CHANGING LAMPS

Trunk Lid Lamp (Loadspace Light)

Insert a screwdriver carefully into the light 

rear slot. You can access the bulb by 

removing the transparent lid. Detach the 

bulb from two connection points.

Replace the bulb, and refit the lamp.

Vanity Mirror Lamp

The bulb cannot be replaced.Buy a new 

replacement sunvisor from an authorized 

dealer.

WARNING

All the bulbs are vacuumed and maybe 

broken at the time of changing them and 

subsequently cause the wound.

157

TECHNICAL DATA

6

LABLES & PLATES  ......................................................... 158

IDENTIFICATION NUMBERS  .......................................... 161

ENGINE TECHNICAL DATA

  ................................................. 162

FUEL CONSUMPTION  .................................................... 164

WEIGHTS  ......................................................................... 166

DIMENSIONS  ................................................................... 167

ANTI-POLLUTION SYSTEM  ........................................... 168

158

6

LABLES & PLATES

Type Approval (TA)

Chassis (Vin)
Pay Load

GVW
Axle 2

Color

Axle 1
Year

System

Type
Engine

Cabin
Capacity

159

6

LABLES & WARNING NOTES

* If installed in your vehicle

160

6

LABLES & WARNING NOTES

161

6

IDENTIFICATIONS

Identification Numbers

It is necessary to announce the 

corresponding number (VIN) if you 

contact to the authorized dealer regarding 

the engine or the gearbox.

Vehicle  Identification  Number  (VIN)  The 

plate with identification numbers stamped 

on its surface locates in the engine 

compartment on the upper partition panel.

1.Engine number:Stamped Horizontally 

in front of the cylinder block

2. Gearbox number: Engraved on a plate 

in front of the gearbox housing

Type Approval (TA)

Chassis (Vin)

Pay Load

GVW

Axle 2

Color

Axle 1

Year

System

Type

Engine

Cabin

Capacity

162

6

ENGINE TECHNICAL DATA

                                          Engine

Specification

EF7NA 1/7 i

XU7JPL31/8 i

TC7 - 1.7L

Cubic Capacity (c c)

1650

1761

1650

Combustion Order

1-3-4-2

1-3-4-2

1 - 3 - 4 -2

Idle Running

850 rpm

850 rpm

850 rpm

Cylinder Bore

78.6 mm

83 mm

78.6 mm

Piston Stroke

85 mm

81.4 mm

85 mm

Number of Cylinders

4

4

4

Number of Valves

16

8

16

Compression Ratio

11: 1

9/3 : 1

9/6 : 1

Transmission

5 gears + rear gear of 

BE3

5 gears + rear gear of 

BE3

5 gears + rear gear of 

BE4

Max. Engine Power (Gasoline Mode)

Max. Engine Torque (Gasoline Mode)

6000rpm@113hp

(3500-4500)rpm@155NM

100 hp@ 6000 RPM

NM 153@ 3000 RPM

5500 rpm @

 150 hp

2200 - 4800 rpm @

 215 

NM

Fuel Octane No.

95

95

95

163

6

ENGINE TECHNICAL DATA

CAPACITIES

Gasoline Tank

66 liters

Engine Oil (and 
filter)**

 

EF7 

و

 TC7 

*

SAE 10W40 APISJ

 

XU7

4.75     20w50 SL / SJ

Gearbox (Dry)

1.9 liters

Cooling System (Dry)

6.6  liters  ethylene  glycol  fluid  /  50  to  50 

(antifreeze and water)

Cooling System (Dry), Engine EF7 

and TC& *

7486 cc ethylene glycol fluid / 46 to 54 (antifreeze 

and water)

Washer Reservoir

3.4 liters

Washer fluid

Isopropanol 

With the ratio of 17 to 83 .Glass washer/ 

water(Summer)

With the ratio of 44to 56.Glass washer/ 

water(Winter)

Power Steering Fluid Type 
(Hydraulics)

1.2 liters (ATF Dexron II-D Oil)

Brake Oil

0.48 liter (Regular) (DOT- 4)
0.52 liter (ABS)

BATTERY TYPE

Battery

MF & SEALED  or  LMF  

Voltage

12 v

Charging Circuit

Alternator

AIR CONDITIONER(A/C)

A/C Gas

R-134a

WHEEL & TIRES

Wheels

Aluminum* 6.5 J15 \ Steel 6J15

Tires

185/65RJ15

ADJUSTMENT

Tire Pressure

Front

Rear

Driving in normal condition
(City & Urban)

2 Bar( 29 psi)

2 Bar( 29 psi)

Freeway Driving

2.1 Bar(31 psi)

2.1 Bar(31 psi)

please use the approved brand and the packages offered by authorized dealer of IKCO.

** In case of using 20w50 SL/SJ oil, the change will be made at 10,000 km.

164

6

FUEL CONSUMPTION

TECHNICAL SPECIFICATIONS OF ENGINE OIL

SUITABLE FOR EF7*** and TC7 * ENGINE

Allowed type of engine oil (along with standard and qualitative level of oil)

EF7

TC7

SAE 10W40 APISJ  

SAE 10W40 APISJ 

Required capacity of engine oil at the time of changings

With filter

5.2

5.2

Without filter

5

5

Appropriate distance for changing oil

Easy condition

EVERY 12000 KM

EVERY 10000 KM

Hard condition

EVERY 10000 KM

EVERY 8000 KM

Oil filter

Cartridge type

Cartridge type

Proper time for changing oil filter

Must be changed along with brake fluid

Must be changed along with brake fluid

Period for checking level of engine oil.

Oil surface must be checked every 1000 km.

Min. quantity of oil (Lower line of Gage) 4.45.

And Max.

quantity of oil (upper line of Gage) 5.2 liter.

Oil surface must be checked every 1000 km.

Min. quantity of oil (Lower line of Gage) 4.45.

And Max.

quantity of oil (upper line of Gage) 5.2 liter.

Allowed range of engine oil reduction in ever 1000 km.

0.2 liter (200 cc)

0.2 liter (200 cc)

HARD CONDITION ARE AS FOLLOWS :

Towing , Towing of caravan, Carrying load on rack in long distances, Moving in dusty roads, Frequent traversing of short distances 

(less than 8 km in every travelling), Traversing of long distances with a monotonous and low speed ,Long period of not using of vehicle.

*If your vehicle is equipped with EF7 engine.
** Use the approved brand and packages offered by ISACO.

165

6

FUEL CONSUMPTION

Fuel consumption

Fuel consumption data are obtained 

based on the standard and in test rooms 

under certain conditions of environment, 

controlled wind speed, rood, route and 

standard driving method and certain 

weight of the vehicle. These data are only 

as technical specification of your vehicle 

for comparison with other vehicles.

Increase of fuel consumption in actual 

driving is normal.

To decrease fuel consumption and 

obtaining minimum fuel consumption:

1-Make sure of the engine proper work 

by periodical inspection and maintenance 

(timely replace of the air filter).

2-Use proper tires (as per manual book) 

and adjust the air pressure of the tires

3-Drive stress-free and avoid unnecessary 

acceleration and braking.

4-Avoid driving high speed. Optimum fuel 

consumption is at fixed speed of 90 km/h.

5-Take down unnecessary loads.

6-Switch off the vehicle when stopping for 

a long time.

7-Plan your urban trip to avoid heavy 

traffic routes/hours

8-Park your vehicle in suitable places in 

various seasons (confined and away from 

sun shine areas)

9-Use proper low speed gear in down hill 

gradients and avoid pushing accelerate 

pedal.

                             

GASOLINE

                                CONSUMPTION

ENGINE

XU7JPL3

EF7NA

TC7

Average consumption (urban & 
estraurban) ECER101 Standard

8.8 liters per 100 km

7.2 liters per 100 km

7.33 liters per 100 km

Constasnt speed : 90 km/hr
ECER84 Standard

6.65 liters per 100 km 5.8 liters per 100 km

----------

Constant speed : 120 km/hr
ECER84 Standard

9.2 liters per 100 km

7.7 liters per 100 km

----------

166

6

WEIGHTS

                                                  ENGINE

TYPE

WEIGHTS (KG)

Gasoline (L3),

Petrol engine of EF7

Petrol engine of TC7

XU7JPL3(BE3)

EF7

TC7

Approx. Net Vehicle Weight (without 

Passenger & Auxiliary Equipments;with a 

Full Tank

1220

1257

1621

Maximum Total Weight; with Passanger and

Load

1610

1720

-------

Maximum Load on Rear Axel

810

920

-------

Maximum Load on Front Axel

900

900

-------

*If equipted