Iran Khodro Samand SE. Service Manual - part 10

152

5

* If installed in your car

High mounted stop lamp

Lift the rear part of the light cover, and 

pull it out of the rear shelf. Remove 

the connector. Turn the bulb to reach 

the holder four supporting screws. The 

assembly should be completely replaced.

Refit the new assembly, and reconnect.

Before fitting the rear clamps, make sure 

that front clamps are engaged.

Rear direction indicator / Brake 

lamps

From inside the luggage compartment 

press the two plastic longues to release 

and remove the bulb holder. to release 

and remove the lamp. Lamps have 

bayonets. Push towards inside and turn 

counter clockwise to remove.

Replace the lamp and refit the assembly.

Front fog lamp*

You can access the front fog tail through 

beneath part of front set.

1-Unsrew the cover

2-Press in the spring clamps, and lift it up 

to release

3-Remove the bulb, and disconnect the

connector

4-Fit the connector, and place the new 

bulb without touching the bulb glass.

5-Align the bulb and the guide, and place 

the spring clamps 6-Refit the cover

6- Screw the cover.

CHANGING LAMPS

153

5

CHANGING LAMPS

* If equipped

Door light*

Pull out the light carefully from the door.

Turn the holder, and remove it. Detach the 

bulb from the bulb holder, and replace a 

new one.

Number plate light

Push the light to the left, and turn it down 

to remove. Turn the bulb holder, and take 

it out and replace a new one.

Map reading lamp (Middle)

To replace a map reading lamp, turn the 

screws of the light cover. Remove the 

cover and loose the connector. Turn the 

bulb anti-clockwise and remove it. After 

replacing the bulb, refit the lamp.

Warning

All the bulbs are vacuumed and maybe 

broken at the time of changing them 

and subsequently cause the wound.

154

5

CHANGING LAMPS

* If equipped

Front/Rear Courtesy Lamp *

Insert a screwdriver carefully in the rear slot 

of the light, and lever to remove from the 

holder. Hold the light assembly, and open 

the holder. Take out the bulb, and replace it. 

Make sure that the holder is tightly placed, 

and then install the light assembly.

Warning 

All the bulbs are vacuumed and maybe 

broken at the time of changing them 

and subsequently cause the wound.

Vanity Mirror Lamp*

The bulb cannot be replaced.Buy a new 

replacement sunvisor from an authorized 

dealer.

155

6

TECHNICAL  INFORMATION

LABLES & PLATES  ........................................................156-157

IDENTIFICATIONS  ................................................................. 158 

ENGINE TECHNICAL INFORMATION  ......................... 159-163

WEIGHTS  ................................................................................ 164 

DIMENSION  ............................................................................ 165 

ANTI-POLLUTION  .................................................................. 166

156

6

LABLES & PLATES 

157

6

LABLES & PLATES 

158

6

IDENTIFICATIONS 

Identification numbers

It is necessary to announce the corresponding 

number (VIN) if you contact to the authorized 

dealer regarding the engine or the gearbox.

Vehicle Identification number (VIN)

The  plate  with  identification  numbers 

stamped on its surface locates in the engine 

compartment on the upper partition panel.

1. Engine number: Stamped horizontally 

in front of the cylinder block

2. Gearbox number: Engraved on a plate 

in front of the gearbox housing

159

6

* If installed in your car

ENGINE TECHNICAL INFORMATION

EF7NA 1/7i

XU7JPL3 1/8i

Cubic Capacity (cc)

1645

1761

Combustion Order

1-3-4-2

1-3-4-2

Idle Running

750 rpm

850 rpm

Cylinder Bore

78.6 mm

83 mm

Piston Stroke

85 mm

81.4 mm

Number of Cylinders

4

4

Number of Valves

16

8

Compression Ratio

11 +       02:1

9.3:1

Transmission

BE 3/5

BE 3/5

Max. Engine Power (Gasoline Mode)
Max. Engine Torque (Gasoline Mode)

6000 rpm @ 113hp 

3500 - 4500 rpm @ 155NM   

6000 rpm @ 100hp

3000 rpm @ 153nm

Fuel Octane No.

95

95

Max. Engine Power(CNG Mode)*
Max. Engine Torque(CNG Mode)

6000 rpm @ 100 hp

3500 - 4500 rpm @ 136NM   

85 hp

-

Specification

Engine

160

6

ENGINE TECHNICAL INFORMATION

CAPACITIES

Gasoline Tank

66 liters

CNG Tank         

75/100*

Engine Oil (and filter)**

4.7          10 W 40 SL

4.75        20 W 50 SL / SJ

Gearbox (Dry)

1.9 liters

Cooling System (Dry)

6/6 liters (Glycol/ in the ratio of

46% to 54%antifreeze and water

Cooling System ( Dry), Engine EF7 7486cc (Glycol/ in the ratio of 46% 

to 54%antifreeze and water

Washer Reservoir

3.4 liters

Window washer fluid

Iseo-propanol solution

in the ratio of 17% to 83% glass

washing/water (summer)

in the ratio of 44% to 56% glass

washing/water (winter)

Power Steering Fluid Type 

(Hydraulics)

1.2 liters (ATF Dexron II-D Oil)

Brake Oil

0.48 liter (Regular) (DOTA4)

0.52 liter (ABS) (Bendix 55 Peugeot)

BATTERY TYPE

Battery

Type: SSB/ SMF

Voltage

12 v

Charging Circuit

Alternator

AIR CONDITIONER(A/C)

A/C Gas

R-134 a

WHEEL & TIRES

Wheels

Aluminum* 6.5 J15 \ Steel 6J15

Tires

185/65R15

ADJUSTMENT

Tire Pressure

Front

Rear

(Inter-)
Urban Driving/ Mixed Driving

2 bar (29 psi)

2/2 bar (32 psi)*

2 bar (29 psi)

2/2 bar (32 psi)*

Freeway Driving

2/1 bar (31 psi)

2/3bar (33psi)*

2/1 bar (31 psi)

2/3bar (33psi)*

**In case of using  SJ oil  or 20W50 SL oil, the change will be at 10000 km. 
* If equipped

Note: It’s recommended to use the approved brands and packages, offered 
by the Isaco.

161

6

* If equipped EF7

**It's recommended to use the approved brands and packages, offered by the Isaco.

TECHNICAL INFORMATION

Allowed type of engine oil (along with standard and qualitative level of oil)

10 W 40   API  SL

10 W 40    API  SJ

Required capacity of engine oil at the time of changing

With filter

 5.5

Without filter      

5

Appropriate distance for changing oil

Easy condition

Every 12000 KM

Hard condition

Every 10000 KM

Oil filter

Cartridge type

Proper time for changing oil filter

Engine oil replace

Period for checking level of engine oil.

Oil surface must be checked every 1000 km. 
Min. quantity of oil (Lower line of Gage)4.45.And Max. 
quantity of oil (upper line of Gage) 5.2 liter.

Allowed range of engine oil reduction in ever 1000 km.

0.2 liter (200 cc)

TECHNICAL SPECIFICATIONS OF ENGINE OIL SUITABLE FOR EF7*** ENGINE

Hard conditions are as follows:

Towing, Towing of caravan, Carrying load on rack in long distances, Moving in dusty roads, Frequent traversing of short distances (less 

than 8 km in every travelling), Traversing of long distances with a monotonous and low speed ,Long period of not using of vehicle.

Important note:

Using of all SAE 20 W 50 oils are not allowed in EF7 engines and are not approved. 

162

6

TECHNICAL INFORMATION

XU7JPL3

EF7NA CNG base

EFP gasoline base

Average consumption (urban & estra-urban)

ECER101 Standard

8.34 liters per 100 km

7.54 liters per 100 km

7.49 liters

CNG Fuel Consumption

(EF7) CNG Based Engine

Urban Average fuel consumption

10.77 normal cubic meters

Max. distance traveled with 75-liter CNG tank

(Considering the combined cycle)*

256 km

Optimal fuel consumption is only achieved with 90 km per hour.

* Distance traveled with other tank capacities is different

GASOLINE CONSUMPTION

ENGINE

163

6

TECHNICAL INFORMATION

Fuel consumption

Fuel consumption data are obtained 

based on the standard and in test rooms 

under certain conditions of environment, 

controlled wind speed, rood, route and 

standard driving method and certain 

weight of the vehicle. These data are only 

as technical specification of your vehicle 

for comparison with other vehicles. 

Increase of fuel consumption in actual 

driving is normal.

To decrease fuel consumption and 

obtaining minimum fuel consumption:

1- Make sure of the engine proper work 

by periodical inspection and maintenance 

(timely replace of the air filter).

2- Use proper tires (as per manual book) 

and adjust the air pressure of the tires

3- Drive stress-free and avoid unnecessary 

acceleration and braking.

4- Avoid driving high speed. Optimum fuel 

consumption is at fixed speed of 90 km/h.

5- Take down unnecessary loads.

6- Switch off the vehicle when stopping for 

a long time.

7- Plan your urban trip to avoid heavy 

traffic routes/hours

8-Park your vehicle in suitable places in 

various seasons (confined and away from 

sun shine areas)

9-Use proper low speed gear in down hill 

gradients and avoid pushing accelerate 

pedal.

164

6

WEIGHTS

SAMAND (KG)

GASOLINE (L3) GASOLINE EF7

CNG (EF7)

XU7JPL3(BE3)

EF7

EF7-CNG

Approx. Net Vehicle Weight (without Passenger & Auxiliary 

Equipments;with a Full Tank

1220

1240

-------

Maximum Gross Vehicle Weight; with Full Tank, 75 Liter Volume 

Gas Tank; without Passanger and Extra Equipment (GVW)*

-------

-------

1344

Maximum Total Weight; with Passanger and Load

1610

1650

1720

Maximum Load on Rear Axel

810

810

920

Maximum Load on Front Axel

900

900

900

*Weight are different with other tanks
* If installed in your car

ENGINE TYPE

WEIGH (KG)

165

6

* If installed in your car

DIMENSION

Overall Length

4502 (mm) 

Overall width including mirrors

1903 (mm)

Overall height

1460 (mm)

Wheel base

2671 (mm)

Front overhang

866 (mm)

Rear overhang

965 (mm)

Wheels track (Front)

Wheels track (Rear)

1450 (mm)

1440 (mm)

Steering wheel turn lock to luck

3.1

Turning circle

11 m

Boot volume

500 Lit.

350 Lit* 

166

6

ANTI POLLUTION

Pollution Control

Your vehicle is equipped with pollution 

control.

Catalytic Converter

Catalytic converter or Catalyst is used to 

react on exhausting pollutant to produce 

least pollution gases. Lead is of the most 

important factor in breaking or damaging 

catalyst. So it is necessary to use lead 

free gasoline.

Caution

-Usage of leaded petrol, damages the 

vehicle engine.

-Ensure that only standard liquid is 

mixed with the fuel.

168

7

INDEX

A

Adjusting Electric Mirrors*                     38   

Adjusting Headrest Height                     30

Adjusting Height of Front Seat Belts        32       

Adjusting Instrument Panel Dimmer*       51       

Adjusting Lumber Support*                  29         

Adjusting of seat Back                                  29

Adjusting Seat Height*                      30

Adjusting Steering Wheel                       43            

Air Conditioning                                                     46

Air Distribution Adjustment                         45             

Air Flow Adjustment Lever                            45              

Airbag Safety System*                            111

Alarm System*                                      19,56 

Anti Freeze                                               103

Anti-Lock Braking System*                      105           

Anti-Pinch Safety System*                               41          

Anti-Pollution System                           166       

Anti-Theft Security System (Immobilizer)*     8,28

Anti-Theft Security System*                  8,28

Anti-Theft System*                                 8

Arm Rets*                                    51         

Audio Alarming on Instrument Panel         80

B

Battery Care & Maintenance                         138

Battery Replacement of the Remote 

Control Switch                                   26 

Battery Safety Tips                           139              

Before Driving                                              21            

Body Protection                             128               

Brake Fluid                                    117

Brake Fluid Replacement                         121

Brake System                          102

C

Capacities    160

Catalytic Converter                          166

Center & Side Vents                                    46                 

Central Lock*                                           53           

Changing Lamps                   145-152

Changing The Fueling Authorizations 

Sticker(CNG)*                  98

Charging  Battery  By  Charging  System  131            

Checking Oil Level                                       115

Checking The Brake Fluid                         117

Checking The Coolant                             116

Checking The Hydraulic Fluid                          118

Child Safety                                          34-35     

Child Safety Locks                              24                          

Cleaning & Caring Vehicle                              124-130           

Cleaning The Bodywork                         124

Cleaning The Underneath                             124

Closing The Hood                             113

CNG Fueling Steps (CNG)*                        98          

CNG Fueling System Parts in Trunk*         78           

CNG Part Series In Engine Compartment 

(CNG)*                                      76-78

Conversion From  Gas To gasoline (CNG)* 95           

Conversion From Gasoline To Gas (CNG)* 95         

Cubby Box                                     50             

Cup Holder                                 52             

D

Daily Checks                               110   

Demisting / Defrosting                                 47          

Detaching The Battery                             119          

Digital clock 

 

53

Digital Display Screen Guide*                      90

Dimension 

 

165         

Driving 

79            

E

       

Electronic Brake Force Distribution 

System*                                            106

Emergency Charge Of Battery                           136            

Engine Compartment Fuse Box              144

Engine Compartment                        113-119

Engine Oil Fill                                            115                  

Extinguisher*  36-37