Snowmobile Arctic Cat 2-Stroke (2007 year). Manual - part 96

 

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Snowmobile Arctic Cat 2-Stroke (2007 year). Manual - part 96

 

 

8-4

Drive System 

Specifications

* Initially set up at the factory for operation between 6000-9000 feet.
T=Titanium

MODEL

ALTITUDE

DRIVE 

CLUTCH 

DRIVE SPRING

CAM ARM

DRIVEN PULLEY

P/N

P/N

COLOR

P/N

GRAMS

P/N

SPRING

COLOR

Crossfire 500

0-3000

0746-195

0646-149

Red

0746-702

58.0

0726-268

0648-732

Green

3-6000

-

-

-

0746-668

55.0

-

-

-

6-9000

-

-

-

0746-663

52.0

-

-

-

9-Over

-

-

-

0746-792

47.0

-

-

-

Crossfire 600 

0-3000

0746-416

0646-229

Yellow/White 0746-671

70.0

0726-261

0648-774

Orange

3-6000

-

-

-

0746-670

65.0

-

-

-

6-9000

-

-

-

0746-694

63.0

-

-

-

9-Over

-

-

-

0746-669

60.0

-

-

-

Crossfire 800

0-3000

0746-192

0646-229

Yellow/White 0746-672

75.0

0726-227

0648-774

Orange

3-6000

-

-

-

0746-671

70.0

-

-

-

6-9000

-

-

-

0746-703

68.0

-

-

-

9-Over

-

-

-

0746-670

65.0

-

-

-

Crossfire 1000

0-3000

0746-412

0646-229

Yellow/White 0746-671

70.0

0726-266

0648-774

Orange

3-6000

-

-

-

0746-695

67.0

-

-

-

6-9000

-

-

-

0746-694

63.0

-

-

-

9-Over

-

-

-

0746-702

58.0

-

-

-

F5

0-5000

0746-191

0646-149

Red

0746-702

58.0

0726-268

0648-732

Green

5-9000

-

-

-

0746-663

52.0

-

-

-

9-Over

-

-

-

0746-792

47.0

-

-

-

F6

0-5000

0746-416

0646-229

Yellow/White 0746-671

70.0

0726-268

0648-774

Orange

5-9000

-

-

-

0746-694

63.0

-

-

-

9-Over

-

-

-

0746-669

60.0

-

-

-

F8

0-5000

0746-192

0646-229

Yellow/White 0746-715

77.0

0726-267

0648-774

Orange

5-9000

-

-

-

0746-716

73.0

-

-

-

9-Over

-

-

-

0746-695

67.0

-

-

-

F1000

0-5000

0746-412

0646-229

Yellow/White 0746-671

70.0

0726-269

0648-774

Orange

5-9000

-

-

-

0746-793

63.0

-

-

-

9-Over

-

-

-

0746-702

58.0

-

-

-

0-3000

-

-

-

0746-671

70.0

-

-

-

3-6000

-

-

-

0746-670

65.0

-

-

-

M6*

6-9000

0746-416

0646-229

Yellow/White 0746-694

63.0

0726-264

0648-774

Orange

9-Over

-

-

-

0746-669

60.0

-

-

-

0-3000

-

-

-

0746-672

75.0

-

-

-

3-6000

-

-

-

0746-671

70.0

-

-

-

M8*

6-9000

0746-412

0646-229

Yellow/White 0746-703

68.0

0726-239

0648-774

Orange

9-Over

-

-

-

0746-670

65.0

-

-

-

0-3000

-

-

-

0746-672

75.0

-

-

-

3-6000

-

-

-

0746-671

70.0

-

-

-

M1000/Sno Pro*

6-9000

0746-412

0646-229/

0646-379T

Yellow/White 0746-669

60.0

0726-239

0648-774/

0648-776T

Orange

9-Over

-

-

-

0746-670

65.0

-

-

-

8-5

8

DRIVE SYSTEM 

SPECIFICATIONS

* Initially set up at the factory for operation between 6000-9000 feet.

MODEL

ALTITUDE

TORQUE 

BRACKET

TRANSFER 

GEAR

INPUT 

GEAR

RATIO

DRIVE

BELT

ENGAGE-

MENT RPM

PEAK 

RPM

P/N

DEGREE

P/N

T

P/N

T

P/N

Crossfire 500

0-3000

0748-679

42°/36°

0702-853

66/34 0702-686 54

54/66

0627-046

3600

78-8000

3-6000

-

-

-

-

-

-

-

-

3800

-

6-9000

0748-662

36°

-

-

-

-

-

-

4600

78-8000

9-Over

-

-

-

-

-

-

-

-

4800

-

Crossfire 600

0-3000

0748-644

46°/40°

0702-848

60/34 0702-691 60

60/60

0627-046

3800

78-8000

3-6000

-

-

-

-

-

-

-

-

-

-

6-9000

0748-622

36°

-

-

-

-

-

-

-

-

9-Over

-

-

-

-

-

-

-

-

4200

-

Crossfire 800

0-3000

0748-644

46°/40°

0702-848

60/34 0702-691 60

60/60

0627-046

3600

78-8100

3-6000

-

-

-

-

-

-

-

-

3800

-

6-9000

0748-662

36°

-

-

-

-

-

-

4600

-

9-Over

-

-

-

-

-

-

-

-

4800

-

Crossfire 1000

0-3000

0748-689

38°

0702-872

55/34 0702-696 65

65/55

0627-060

3600

78-8000

3-6000

-

-

-

-

-

-

-

-

3800

-

6-9000

0748-662

36°

-

-

-

-

-

-

3800

78-8000

9-Over

-

-

-

-

-

-

-

-

4000

-

F5

0-5000

0748-679

42°/36°

0702-852

66/34 0702-686 54

54/66

0627-044

4200

78-8000

5-9000

0748-662

36°

-

-

-

-

-

-

-

-

9-Over

-

-

-

-

-

-

-

-

4500

-

F6

0-5000

0748-664

46°/40°

0702-847

60/34 0702-693 62

62/58

0627-046

4200

78-8000

5-9000

0748-622

36°

0702-709

60/34 0702-691 60

60/60

-

-

-

9-Over

-

-

-

-

-

-

-

-

4500

-

F8

0-5000

0748-664

46°/40°

0702-843

58/34 0702-693 62

62/58

0627-046

4000

78-8100

5-9000

0748-622

36°

0702-709

60/34

-

-

-

-

4200

-

9-Over

-

-

-

-

-

-

-

-

4300

-

F1000

0-5000

0748-689

38°

0702-723

54/34 0702-697 66

66/54

0627-060

4000

73-7500

5-9000

0748-662

36°

-

-

-

-

60/60

-

4200

-

9-Over

-

-

-

-

-

-

-

-

4300

-

M6*

0-3000

0648-764

44°/40°

-

-

-

-

-

-

3800

78-8000

3-6000

-

-

-

-

-

-

-

-

4000

-

6-9000

0648-765

36°

0602-779

63/34 0702-688 57

57/63

0627-046

4000

78-8000

9-Over

-

-

-

-

-

-

-

-

4200

-

M8*

0-3000

0648-764

44°/40°

-

-

-

-

-

-

3600

78-8000

3-6000

-

-

-

-

-

-

-

-

3800

-

6-9000

0648-765

36°

0702-779

63/24 0702-688 57

57/63

0627-046

3800

78-8000

9-Over

-

-

-

-

-

-

-

-

4000

-

M1000*

0-3000

0648-764

44°/40°

-

-

-

-

-

-

3600

73-7500

3-6000

-

-

-

-

-

-

-

-

3800

-

6-9000

0648-765

36°

0702-848

60/34 0702-691 60

60/60

0627-046

3800

73-7500

9-Over

-

-

-

-

-

-

-

-

4000

-

8-6

Torque Specifications

„ NOTE: STD refers to chain case drive models;
ACT refers to gear case drive models.

* w/Blue Loctite #243
** w/Green Loctite #609
***w/Green Loctite #620

ITEM

TORQUE

Drive Clutch
(w/Oiled Threads - 1000 cc)

ft-lb
kg-m

55
7.6

Spider***

ft-lb
kg-m

250
34.5

Spider Retainer Nut***

ft-lb
kg-m

85
11.8

Drive  Clutch Cover

ft-lb
kg-m

10
1.4

Cam Arm Pin Lock Nut

ft-lb
kg-m

10
1.4

Drive Clutch/Ring Gear Damper**

ft-lb
kg-m

22
3.0

Driven Pulley* (STD)

ft-lb
kg-m

24
3.3

Driven Pulley (ACT)

ft-lb
kg-m

32
4.4

Driven Pulley Roller Plate (STD)

ft-lb
kg-m

20
2.8

Torque Bracket (STD)

ft-lb
kg-m

7.5
1.5

Chain Case Top Sprocket**

ft-lb
kg-m

40
5.5

Chain Case Bottom Sprocket** (w/
Reverse)

ft-lb
kg-m

35
4.8

Chain Case Bottom Sprocket* (w/o 
Reverse)

ft-lb
kg-m

35
4.8

Reverse Gear* (STD)

ft-lb
kg-m

15
2.1

Chain Tensioner Arm* (STD)

ft-lb
kg-m

8
1.1

Chain Case/Tunnel

ft-lb
kg-m

15
2.1

Chain Case Cover

ft-lb
kg-m

12-15
1.7-2.1

ITEM

TORQUE

Chain Case Drain Plug

ft-lb
kg-m

35
4.8

Shift Linkage Arm (STD)

ft-lb
kg-m

25
3.5

Brake Caliper/Chain Case*

ft-lb
kg-m

30
4.2

Flange Plate - STD (Lower)

ft-lb
kg-m

15
2.1

Flange Plate - STD (Upper)

ft-lb
kg-m

11
1.5

Torque Bracket Cover (ACT)

ft-lb
kg-m

5.5
0.75

Movable Sheave (ACT)

ft-lb
kg-m

5.5
0.75

Speedometer Sensor Bracket (ACT) ft-lb

kg-m

17
2.4

Gear Case/Chassis

ft-lb
kg-m

20 (5/16-in.)
2.8

Brake Caliper Housing/Chassis 
(ACT)

ft-lb
kg-m

20
2.8

Outside Caliper Housing/Inside Cal-
iper Housing (ACT)

ft-lb
kg-m

16.5
2.3

Gear Case Cover

ft-lb
kg-m

11
1.5

Gear Case Drain Plug

ft-lb
kg-m

30
4.2

Driveshaft/Output Shaft Cap Screw ft-lb

kg-m

70
9.7

Driveshaft/Brake Disc Retaining Nut 
(ACT)

ft-lb
kg-m

120
16.6

8-7

8

Drive System Components

Below is a list of Arctic Drive Clutch and Driven Pulley components that are available through the Arctic Cat Ser-

vice Parts Department. This information will be useful when doing any fine-tuning on the drive system.

* Titanium
** ACT Driven @1 5/8 in.
***ACT Driven @ 1 5/8 in. (Titanium)
****ACT Driven @ 1 1/3 in. (Titanium)

* Titanium

„NOTE: The Arctic Cat drive clutch spring has a
smaller O.D. than the Comet and cannot be inter-
changed.

* Base is 0.100 thicker than that of p/n 0648-016.
**ACT Driven (10.0 in.)
***ACT Driven (10.4 in.) 

SPRINGS - ARCTIC DRIVEN

p/n

Color

Rate @ 1 7/16 in.

0748-025**

Green

157 lb

0648-732**

Green

280 lb

0648-693**

White

260 lb

0648-718**

White

260 lb

0648-674*

Red/White

105 lb

0648-662**

Platinum

180 lb

0148-227

Yellow

92 lb

0648-012

Blue

79 lb

0648-010

White

58 lb

0148-176

Black

42 lb

0648-702

Red/Black

42 lb

0648-114**

Red/White

116 lb

0646-379****

Yellow/White

285 lb

0648-774**

Orange

280 lb

0648-776***

Orange

280 lb

ARCTIC CAT DRIVE CLUTCH SPRING CHART

p/n

Rate @ 

2 9/16 in.

Rate @ 

1 5/16 in.

Color

LIGHT

0646-148

53 lb

224 lb

Red/Blue

0646-150

72 lb

188 lb

Silver

0646-149

74 lb

228 lb

Red

0646-376

75 lb

275 lb

Gold

0646-147

114 lb

267 lb

Yellow/Green

0646-373*

114 lb

267 lb

Yellow/Green

0646-155

121 lb

240 lb

Purple

0646-229

122 lb

285 lb

Yellow/White

0646-248

143 lb

290 lb

Orange/White

0646-379

122 lb

285 lb

Yellow/White

0646-684

158 lb

290 lb

Black

DRIVEN CAMS (Torque Brackets)

p/n

Degree

p/n

Degree

0148-180

45

0648-681

62/50

0148-222

51

0648-682

58/52

0648-001

52/44

0648-683

58/50

0648-002

53

0648-694**

50/36

0648-005

55

0648-696

66/50/0.27 66/52/0.27

0648-006

57

0648-719

68/42/0.34 68/44/0.32

0648-011

48/44

0648-727**

50/38

0648-014

49

0648-729**

48/42

0648-016

57/50

0648-730**

44/40

0648-026

42

0648-731**

46/40

0648-025

47

0648-733**

46/38

0648-024

55/53

0648-764**

44/40

0648-107*

57/50

0648-765**

36

0648-125

51/49

0748-622***

36

0648-126

53/51

0748-628***

50/36

0648-448**

36

0748-636***

44/40

0648-655

70/35

0748-637***

48/42

0648-656

62/54

0748-648***

50/38

0648-679

50/36

0748-653***

42/36

0648-681

62/50

0748-689***

38

0648-682

58/52

0748-696***

50/36

0648-683

58/50

 

 

 

 

 

 

 

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