Snowmobile Arctic Cat (2004 year). Manual - part 122

 

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Snowmobile Arctic Cat (2004 year). Manual - part 122

 

 

9-4

„

NOTE: It has been our experience that a tight

front arm works well under only two conditions:
sticky snow conditions in the spring of the year
and in hill climbing on hard packed snow.

It has also been our experience with AFS models that
with the front arm adjusted too soft, the spring may
come off the roller. There haven't been any other prob-
lems in handling caused by a soft front arm.

REAR ARM SPRING TENSION

The rear spring tension is adjusted for the weight of
the driver. There are three possible adjustments.

1st block position - set for up to 150 lb

2nd block position - set for 150 to 200 lb

3rd block position - set for over 200 lb

727-720A

738-229A

REAR ARM MOUNTING POSITION
(Between Rails)

There are several mounting holes found in the rails for
installing the rear arm.

The holes have been added to the suspension to pro-
vide adjustment to fine-tune the suspension to driving
styles.

If the ride is too soft, moving the rear arm back
between the rails will stiffen the ride. By moving the
rear arm forward, it will collapse quicker and allow
more transfer of weight to the back of the suspension.
This will also affect the handling by providing a softer
ride and also easier steering.

The drawbacks of moving the rear arm forward are
that the suspension may bottom out quicker and some
travel is lost.

„

NOTE: When making any changes to the front or

rear suspension, the change should be made at
both ends to keep the suspension balanced. For
example, installing stiffer springs in front may
require installing the next step stiffer spring in
back to keep everything in balance.

ADJUSTING REAR ARM COUPLER

„

NOTE: The couplers are installed in the 2-groove

position at production.

The rear arm coupler provides advantages over the
standard suspension. 

First, with the coupler system, ski lift under accelera-
tion is greatly reduced which provides improved han-
dling. Second, when riding through rough terrain, the
rear suspension arm receives some needed assistance
from the front arm shock and spring. This happens as
the rear arm is fully collapsed and locked up by the
coupler blocks. The front arm then starts to collapse
the shocks and spring which assist the rear springs.
The result is a smoother ride for the operator.

Each of the coupler blocks has four positions (notched
grooves on the outside surface of the block). When
changing the block position, change both to the same
groove number. To make coupler adjustment, follow
the procedure below. 

1. Using a 9/16-in. wrench, loosen the two cap

screws that secure the coupler blocks to the inside
of the suspension rails.

2. Rotate the coupler blocks to the desired position

making sure both are set the same.

9-5

9

738-230B

„

NOTE: When setting the block, the chosen

groove position must be directed toward the idler
arm.

738-230C

3. Place a 4-in. block of wood under the rear of the

suspension just in front of the rear idler wheels.
This will assist in collapsing the suspension.

4. Collapse the rear suspension until the rear arm is

firmly against the coupler blocks. This will align
the two blocks squarely with the arm. While in this
position, tighten the two cap screws securing the
blocks.

9-6

SUSPENSION MOUNTING LOCATION CHART

„

NOTE:

 The Rea

r Arm Moun

ting Pos

it

ion ref

er

s to

 wher

e th

e re

ar ar

mo

unt

s into

 t

he

 t

unn

el. T

he Rea

r Ar

m

 T

o Ra

il Pos

it

ion ref

er

to

 whe

re t

h

e

lower po

rtion of the

 r

ear

 a

rm 

mo

unts betwee

n th

e slid

e rails.

MODEL

TR

ACK LENGTH & 

LUG HEIGHT

SKID FRAME

FRONT ARM 

MOUNTING POSITION

REAR

 AR

MOUNTING POSI

TIO

N

RE

AR

 AR

M TO

 

RA

IL

 POSIT

ION

SHOCK

LINK ROD 

LEN

GTH

P

an

ter

a Models

15" 

x 136"

 x 

1.00"

F

astr

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

A

bo

v

e

R

unning

 Board

No Adjust

ment

12.6

00 in.

(320.04 mm)

P

an

ther Models

15" 

x 136"

 x 

1.00"

F

astr

a

c

k—Stam

ped Rail

with T

o

rque Link

Up

per

A

bo

v

e

R

unning

 Board

No Adjust

ment

12.6

00 in.

(320.04 mm)

Z 370

/370 LX/440 LX Mod

els

15" 

x 121"

 x 

.750"

F

astr

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

A

bo

v

e

R

unning

 Board

Seco

nd 

Ho

le

 B

ac

k

11.7

50 in.

(298.45 mm)

Z 570

 Models

15" 

x 121"

 x 

.850"

F

a

str

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

A

bo

v

e

R

unning

 Board

Seco

nd 

Ho

le

 B

ac

k

11.7

50 in.

(298.45 mm)

Sabercat Models (STD

)

13

.5" x 128" x 1.00"

F

astr

a

c

k—Stam

ped Rail

Up

per

A

bo

v

e

R

unning

 Board

Seco

nd 

Ho

le

 B

ac

k

11.7

50 in.

(298.45 mm)

Sabercat EXT Mo

dels

13

.5" x 144" x 1.25"

F

astr

a

c

k—Stam

ped Rail

Up

per

A

bo

v

e

R

unning

 Board

Fi

rs

t

Ho

le

 B

ac

k

11.7

50 in.

(298.45 mm)

Firecat EXT Mod

els

13

.5" x 144" x 1.25"

F

astr

a

c

k—Stam

ped Rail

Up

per

A

bo

v

e

R

unning

 Board

Fi

rs

t

Ho

le

 B

ac

k

11.7

50 in.

(298.45 mm)

Firecat Models (STD

13

.5" x 128" x 1.00"

F

astr

a

c

k—Stam

ped Rail

Up

per

A

bo

v

e

R

unning

 Board

Seco

nd 

Ho

le

 B

ac

k

11.0

50 in.

(280.67 mm)

Firecat Sno Pro

 Models

13

.5" x 128" x 1.375"

13

.5" x 128" x 1.000"

F

astr

a

c

k—Stam

ped Rail

Up

per

A

bo

v

e

R

unning

 Board

Seco

nd 

Ho

le

 B

ac

k

11.0

50 in.

(280.67 mm)

ZR Mo

dels (ST

D)

15" 

x 121"

 x 

1.00"

F

astr

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

A

bo

v

e

R

unning

 Board

Seco

nd 

Ho

le

 B

ac

k

11.7

50 in.

(298.45 mm)

ZR Sno

 P

ro Models

15" 

x 121"

 x 

1.25"

F

astr

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

A

bo

v

e

R

unning

 Board

Seco

n

d

Ho

le

 B

ac

k

11.0

50 in.

(280.67 mm)

King C

a

t 900

15" 

x 162"

 x 

2.25"

F

a

str

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

Belo

w

R

unning

 Board

No Adjust

ment

11.7

50 in.

(298.45 mm)

Mountain Cat 80

0/900 Models

15" 

x 151"

 x 

2.00"

15" 

x 159"

 x 

2.00"

F

a

str

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

Belo

w

R

unning

 Board

No Adjust

ment

11.7

50 in.

(298.45 mm)

Mountain Cat 57

0

15" 

x 136"

 x 

1.40"

F

astr

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

Belo

w

R

unning

 Board

No Adjust

ment

11.7

50 in.

(298.45 mm)

Mountain Cat 60

0 EFI Models

15" 

x 144"

 x 

2.00"

F

astr

a

c

k—Stam

ped Rail 

with T

o

rque Link

Up

per

Belo

w

R

unning

 Board

No Adjust

ment

11.7

50 in.

(298.45 mm)

9-7

9

CHASSIS AND SKID FRAME

MOUNTING LOCATIONS

The suspensions have several possible mounting loca-
tions in the slide rails and tunnel. However, it is rec-
ommended by Arctic Cat Inc. that when disassembling
and assembling the suspension, all stock mounting
locations be used as shown in the following illustra-
tions.

0739-214

0739-202A

! CAUTION

It is extremely important that all stock mounting
locations be used. If any alterations to the skid
frame are made, shock absorber and suspension
damage may occur.

Z 370/440/570 Models

Firecat/Sabercat Models

 

 

 

 

 

 

 

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