Snowmobile Arctic Cat (2004 year). Manual - part 119

 

  Index      Snowmobiles / ATV     Snowmobile Arctic Cat - service manual 2004 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  117  118  119  120   ..

 

 

Snowmobile Arctic Cat (2004 year). Manual - part 119

 

 

8-76

AF462D

4. Disconnect the brake cable from the seat in the

brake lever and remove the lever; then slide the
brake cable free of the brake control.

AL140D

5. Remove the brake lever from the brake control

housing.

6. Remove the four screws securing the console; then

raise the console to gain access to the main wiring
harness.

7. Disconnect the brake control wiring harness from

the main wiring harness.

AL141D

8. Cut the cable ties holding the wiring harnesses and

cables to the steering post noting their locations
for installing purposes.

9. Using a sharp knife, cut the grip off the handlebar;

then using a solvent, clean adhesive from the
handlebar.

10. Remove the machine screw securing the brake

control to the handlebar; then slide the brake
control off the handlebar.

AL143D

ASSEMBLING AND INSTALLING

735-820A

1. Slide the brake control onto the handlebar and

secure with the machine screw.

Key

1. Spring
2. Brake Cable
3. Brake Lever
4. Axle
5. Knob
6. Handwarmer Control
7. Machine Screw
8. Spring
9. Self-Tapping Screw

10. Retaining Ring
11. Cover Plate

12. Actuator
13. Pin
14. Dimmer Switch
15. Washer
16. Retaining Ring
17. Grip
18. Housing
19. Flange Nut
20. Brake Control Assy
21. Handwarmer Element

8-77

8

AL143D

2. Connect the wiring harness at the console.

3. Connect the brake control wiring harness to the

main wiring harness; then secure the harnesses
with cable ties.

AL141D

4. Place the console into position and secure with

four screws making sure all wiring harnesses are
positioned under the console.

„ NOTE: Secure wiring harnesses and cables to
the steering post with cable ties as noted in
removing.

5. Connect the end of the brake cable to the seat of

the brake lever.

AL140D

6. Secure the brake cable to the bracket by tightening

the jam nut.

AF462D

7. Secure the brake lever with the pin, washer, and

retaining ring.

AL138D

AL137D

8. Secure the handlebar pad to the handlebar with the

Phillips-head screws.

9. Apply Handlebar Grip Adhesive (p/n 0636-071) to

the bore of the handlebar grip; then using a rubber
hammer, drive the grip into position.

! WARNING

The handlebar adhesive is extremely flammable.
The product contains acetone and the vapors, when
released, can be easily ignited. Keep away from
heat, sparks, and open flame. Use only in a well-
ventilated area. Avoid prolonged breathing of
vapor. Avoid eye and skin contact. Keep container
closed when not in use.

8-78

ARCTIC CAT CAM ARMS

AR-CAM

55.5 grams

0746-559

0746-537

0746-503

0746-502

0746-536

0746-526

0746-540

0746-524

0746-501

0746-534

0746-535

0746-538

0746-539

0746-525

0746-528

0746-529

0746-500

0746-532

0746-523

0746-530

0746-531

44.5 grams

44.0 grams

44.0 grams

42.0 grams

41.0 grams

39.5 grams

44.5 grams

45.0 grams

46.5 grams

46.5 grams

47.0 grams

0746-533

47.5 grams

0746-527

50.5 grams

53.5 grams

49.5 grams

54.0 grams

53.0 grams

49.5 grams

48.5 grams

52.5 grams

51.5 grams

48.5 grams

0746-549

46.0 grams

42.0 grams

0746-562

43.5 grams

0746-565

47.0 grams

0746-570

48.0 grams

0746-566

50.0 grams

0746-561

50.0 grams

0746-568

55.0 grams

0746-560

62.0 grams

0746-615

66.0 grams

0746-616

60.0 grams

0746-617

51.5 grams

0746-618

47.0 grams

0746-619

8-79

8

ARCTIC CAT CAM ARMS

99-CAM

0746-642

50.5 grams

0746-653

63.5 grams

0746-640

71.5 grams

0746-655

56.5 grams

0746-645/646/647

52/57/49 grams

 

 

 

 

 

 

 

Content   ..  117  118  119  120   ..