Snowmobile Arctic Cat (2002 year). Manual - part 168

9-150

REAR SUSPENSION REAR ARM

Extended 

Length

Collapsed 

Length

Part No.

Year

Model

14.55

9.80

0604-768

1996

580ZR

14.73

9.88

1604-007

1996

600ZRT, 800ZRT

14.18

9.80

1604-035

1996

440ZR, ZR580 E.T.T.

14.35

9.88

1604-164

1997

ZRT 800

14.35

9.88

1604-164

1997

ZRT 600

14.35

9.88

1604-164

1997

ZR 580 EFI

14.28

10.03

1604-186

1997

ZR 440

14.28

10.03

1604-186

1998

ZR 440 (Consumer Model)

14.35

9.88

1604-382

1998

ZR 500

14.35

9.88

1604-382

1998

ZR 600, ZR 600 EFI

14.35

9.88

1604-382

1998

ZRT 600

14.35

9.88

1604-382

1998

ZRT 800

14.35

9.88

1604-382

1998

Thundercat, Thundercat M/C

14.35

9.88

1604-382

1998

Powder Special 600 EFI LE

14.28

10.03

1604-186

1998

ZR 600 EFI C.C.

14.35

9.88

0704-435

1999

Powder Special 600 EFI LE, 700, 700 LE,

ZRT 600, ZR 500, ZR 500 LE, ZR 500 EFI,

ZR 500 EFI LE, ZR 600, ZR 600 LE,

ZR 600 EFI, ZR 600 EFI LE, ZR 700

14.28

10.30

0704-450

1999

ZRT 800, Thundercat

14.35

9.88

0704-468

2000

ZRT 600, ZR 500, ZR 500 EFI, ZR 600,

ZR 600 EFI, ZR 600 EFI LE (Reverse), ZR 700,

ZR 700 LE (Reverse), Powder Special Models

14.35

9.88

0704-469

2000

Thundercat, Thundercat M/C, ZRT 800

14.48

9.88

0704-475

2000

ZR 600 EFI LE (Clicker), ZR 700 LE (Clicker)

14.36

9.98

0704-529

2001

Mountain Cat 600 EFI LE, Mountain Cat 800, 

Mountain Cat 800 LE, Mountain Cat 1000

14.35

9.88

0704-469

2001

Thundercat, ZR 800

14.35

9.88

0704-468

2001

ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI

14.48

9.88

0704-475

2001

ZR 600 EFI LE, ZR 800 LE

14.35

9.88

0704-530

2001

ZRT 600, ZRT 600 LE, ZRT 800, ZRT 800 LE

9-151

9

* Remote Reservoir w/Clicker

SKI SUSPENSION SHOCKS

Extended 

Length

Collapsed 

Length

Part No.

Year

Model

13.10

8.97

0603-708

1996

800 ZRT

14.36

9.62

0603-685

1996

600 ZRT

16.40

10.40

0603-717

1996

440 ZR*

14.02

8.87

0603-735

1996

ZR 580 E.T.T.

14.36

9.62

0603-896

1997

ZRT 800

14.36

9.62

0603-896

1997

ZRT 600

14.36

9.62

0603-896

1997

ZR 580 EFI

16.40

10.40

0603-717

1997

ZR 440*

16.40

10.40

0603-717

1998

ZR 440* (Consumer Model)

16.40

10.97

1603-027

1998

ZR 500

16.40

10.97

1603-027

1998

ZR 600, ZR 600 EFI

14.36

9.52

1603-176

1998

ZRT 600

14.36

9.52

1603-176

1998

ZRT 800

14.36

9.52

1603-176

1998

Thundercat, Thundercat M/C

16.40

10.97

1603-027

1998

Powder Special 600 EFI L.E.

16.40

10.40

0603-717

1998

ZR 600 EFI C.C.*

16.40

10.97

1603-027

1999

Powder Special 600 EFI LE, 700 LE

14.30

9.96

1603-218

1999

Powder Special 700

16.40

10.97

1603-027

1999

ZRT 600, ZRT 800, Thundercat, ZR 500

16.40

10.97

1603-027

1999

ZR 500 EFI, ZR 600, ZR 600 EFI, ZR 700

16.40

10.40

1603-193

1999

ZR 500 LE*, ZR 500 EFI LE*, ZR 600 LE*

16.40

10.40

1603-193

1999

ZR 600 EFI LE*

17.95

11.47

0703-666

2000

Thundercat, ZRT 600, ZRT 800, ZR 500, ZR 500 EFI,

ZR 600, ZR 600 EFI, ZR 600 EFI LE (Reverse),

ZR 700, ZR 700 LE (Reverse)

14.30

9.90

0703-672

2000

Powder Special 500 EFI LE, Powder Special 600

EFI LE, Powder Special 700, Powder Special 700 LE

16.40

10.97

0703-679

2000

Thundercat M/C

17.99

11.47

0703-716

2000

ZR 600 EFI LE (Clicker)*, ZR 700 LE (Clicker)*

17.99

11.47

0703-717

2000

ZR 600 EFI LE (Clicker)*, ZR 700 LE (Clicker)*

16.94

10.47

0703-714 (R)/

0703-715 (L)

2001

Mountain Cat 600 EFI LE*, Mountain Cat 800 LE*

15.30

10.30

0703-756

2001

Mountain Cat 800, Mountain Cat 1000

17.95

11.48

0703-753

2001

Thundercat, ZRT 600, ZRT 800

17.95

11.48

0703-666

2001

ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI, ZR 800

17.99

11.47

0703-716 (R)/

0703-717 (L)

2001

ZR 600 EFI LE*

17.99

11.47

0703-824 (R)/

0703-825 (L)

2001

ZR 800 LE*

17.99

11.47

0703-798 (R)/

0703-800 (L)

2001

ZRT 600 LE*, ZRT 800 LE*

9-152

REBUILDABLE SHOCK ACCESSORY PART 

NUMBERS

1991 & Newer Shocks

„

NOTE: Shock Oil (p/n 1639-245) is available from

Arctic Cat Parts Department.

P/N

                     DESC.

0603-348

Valve, Shock

1.300 Dia. x .006 in. Thk

0603-349

Valve, Shock

1.300 Dia. x .008 in. Thk

0603-350

Valve, Shock

1.300 Dia. x .010 in. Thk

0603-891

Valve, Shock

1.300 Dia. x .012 in. Thk

0603-890

Valve, Shock

1.300 Dia. x .015 in. Thk

0603-345

Valve, Shock

1.250 Dia. x .006 in. Thk

0603-346

Valve, Shock

1.250 Dia. x .008 in. Thk

0603-347

Valve, Shock

1.250 Dia. x .010 in. Thk

0603-883

Valve, Shock

1.250 Dia. x .012 in. Thk

0603-889

Valve, Shock

1.250 Dia. x .015 in. Thk

0603-892

Valve, Shock

1.100 DIa. x .004 in. Thk

0603-342

Valve, Shock

1.100 Dia. x .006 in. Thk

0603-343

Valve, Shock

1.100 Dia. x .008 in. Thk

0603-344

Valve, Shock

1.100 Dia. x .010 in. Thk

0603-882

Valve, Shock

1.100 Dia. x .012 in. Thk

0603-888

Valve, Shock

1.100 Dia. x .015 in. Thk

0603-893

Valve, Shock

1.000 Dia. x .004 in. Thk

0603-339

Valve, Shock

1.000 Dia. x .006 in. Thk

0603-340

Valve, Shock

1.000 Dia. x .008 in. Thk

0603-341

Valve, Shock

1.000 Dia. x .010 in. Thk

0603-881

Valve, Shock

1.000 Dia. x .012 in. Thk

0603-887

Valve, Shock

1.000 Dia. x .015 in. Thk

0603-894

Valve, Shock

.900 Dia. x .004 in. Thk

0603-336

Valve, Shock

.900 Dia. x .006 in. Thk

0603-337

Valve, Shock

.900 Dia. x .008 in. Thk

0603-338

Valve, Shock

.900 Dia. x .010 in. Thk

0603-880

Valve, Shock

.900 Dia. x .012 in. Thk

0603-886

Valve, Shock

.900 Dia. x .015 in. Thk

0603-895

Valve, Shock

.800 Dia. x .004 in. Thk

0603-333

Valve, Shock

.800 Dia. x .006 in. Thk

0603-334

Valve, Shock

.800 Dia. x .008 in. Thk

0603-335

Valve, Shock

.800 Dia. x .010 in. Thk

0603-879

Valve, Shock

.800 Dia. x .012 in. Thk

0603-885

Valve, Shock

.800 Dia. x .015 in. Thk

0603-731

Valve, Shock

.700 Dia. x .004 in. Thk

0603-330

Valve, Shock

.700 Dia. x .006 in. Thk

0603-331

Valve, Shock

.700 Dia. x .008 in. Thk

0603-332

Valve, Shock

.700 Dia. x .010 in. Thk

0603-878

Valve, Shock

.700 Dia. x .012 in. Thk

0603-884

Valve, Shock

.700 Dia. x .015 in. Thk

P/N

DESC.

0603-204

Piston

.041 in. Orifice

0603-206

Piston

.059 in. Orifice

0603-207

Piston

.076 in. Orifice

0603-208

Piston

.078 in. Orifice

0603-209

Piston

.081 in. Orifice

0603-388*

Piston

.070 in. Orifice

0603-418

Piston

.043 in. Orifice

0603-512

Piston

.098 in. Orifice

0604-531*

Piston

.067 in. Orifice

0604-536

Piston

.052 in. Orifice

0603-551

Piston

.125 in. Orifice

0603-601

Piston

.093 in. Orifice

0604-627

Piston

.046 in. Orifice

0604-636

Piston

.067 in. Orifice

0604-741*

Piston

.093 in. Orifice

0604-742

Piston

.063 in. Orifice

9-153

9

SHOCK ABSORBER USAGE GUIDE

Below is a list of shock absorbers used on the front and rear suspensions of many Arctic Cat snowmobiles.

Specifications given for each shock absorber include collapsed and extended length, stroke, and both rebound and 
compression valving ratings.

When using the shock absorber guide, always select a shock absorber with the same length, both collapsed and 
extended. Shock valving selection will depend on personal preference.

P/N

Collapsed

Length

Extended

Length

Stroke

Rebound

Valving

Compression

Valving

0604-217

10.190”

16.250”

6.06”

3

1

0604-464

10.190”

16.250”

6.06”

2

3

0604-591

10.170”

16.250”

6.06”

1

2

0604-308

9.580”

15.020”

5.45”

1

2

0604-311

9.580”

15.020”

5.45”

4

3

0604-402

9.580”

15.020”

5.45”

3

4

0604-659

9.580”

15.020”

5.45”

2

1

0604-737

9.580”

15.020”

5.44”

2

2

0604-763

9.580”

15.020”

5.44”

4

3

0604-923

9.580”

15.020”

5.44”

1

1

0604-404

9.700”

15.020”

5.32”

3

3

0604-453

9.700”

15.020”

5.32”

2

2

0604-462

9.700”

15.020”

5.32”

1

1

0604-664

9.590”

14.020”

4.61”

2

2

0604-665

9.590”

14.020”

4.61”

1

1

0603-420

9.380”

14.280”

4.95”

2

3

0603-555

9.410”

13.540”

4.13”

1

1

0603-645

9.290”

13.050”

3.76”

2

2

0604-755

7.060”

10.100”

3.04”

3

1

0604-533

7.060”

9.710”

2.65”

2

3

0604-599

7.060”

10.100”

3.04”

1

2

0603-792

9.830”

15.290”

5.46”

1

2

1604-102

9.560”

15.010”

5.45”

1

1

1604-101

7.670”

11.420”

3.75”

3

1

1604-196

7.670”

11.370”

3.70”

3

1

0603-117

7.060”

10.030”

2.97”

1

1

1604-093

7.670”

11.370”

3.70”

3

2

0603-758

9.830”

15.290”

5.47”

2

2

1604-369

8.420”

12.490”

4.07”

2

2

0703-997

11.470”

17.990”

6.52”

—

—

0703-996

11.470”

17.990”

—

—

—

0703-929

11.470”

17.990”

6.52”

—

—

0703-825

11.470”

17.990”

6.52”

—

—

0703-824

11.470”

17.990”

—

—

—

0703-810

11.470”

16.900”

5.43”

—

—

0703-756

10.300”

15.300”

5.00”

—

—

0703-753

11.470”

17.990”

6.52”

—

—

1703-056

11.470”

17.990”

6.52”

—

—