Snowmobile Yamaha RX1 (2003 year). Manual - part 19

 

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Snowmobile Yamaha RX1 (2003 year). Manual - part 19

 

 

8-23

For RX10M/RX10MS

CD-13E

CD-14E

WARNING

Be sure to have a Yamaha dealer make this adjust-
ment. 
This shock absorber contains highly pressurized
nitrogen gas. It could explode by improper handling,
causing injury, or property damage. 

Do not tamper with or attempt to open the shock
absorber. 

Do not subject the shock absorber to an open
flame or other high heat sources, which could
cause it to explode. 

Do not deform or damage the shock absorber in
any way. 

Do not dispose of a worn or damaged shock
absorber by yourself. Take the unit to a Yamaha
dealer. 

@

C

Spring  adjuster  position

1

2

3

4

5

Preload

Soft

Hard

Ê Standard (front)

3

D

Spring  adjuster  position

1

2

3

4

5

6

7

Preload

Soft

Hard

Ë Standard (rear)

4

8-24

ESU00197

Rear suspension full rate adjustment
The total suspension spring rate and damping character-
istics can be adjusted by changing the installed position
of the shock absorber.

WARNING

Be sure to have a Yamaha dealer make this adjust-
ment. 

@

CD-07E

NOTE:

Be sure to make this adjustment when there is no load
(rider or cargo) on the snowmobile. 

@

1. Loosen the full rate adjusting nut 

1 1/2 or 3/4 turn,

while holding the adjusting bolt 

2 securely with a

wrench so it does not move.

CAUTION:

Never allow the adjusting bolt 

2 to move while loos-

ening the nut. 

@

2. Turn the adjusting bolt 

2 to the desired position.

CAUTION:

Make sure that the adjusting bolt ends are set at the
same position on each side. 

@

3. While holding the adjusting bolt securely, tighten the

full rate adjusting nut 

1.

CAUTION:

Never allow the adjusting bolt to move while tighten-
ing the nut. 

Installation position

C

B

A

Spring rate and 
damping

Hard

Medium

Soft

Standard

B

Full rate adjusting nut tightening torque: 

49 Nm (4.9 m·kgf, 35.4 ft·lb)

8-25

ESU00292

Control rod adjustment
The weight transfer can be adjusted by turning the con-
trol rod adjusting nut 

1.

1. Loosen the locknut 

2 while holding the control rod

adjusting nut 

1.

2. To increase weight transfer, turn the adjusting nut in

direction 

a. To decrease weight transfer, turn the

adjusting nut in direction 

b.

3. Tighten the locknut. 

CAUTION:

When using the two 22-mm wrenches included in the
tool kit, make sure that they are situated at a right
angle to the control rod as shown, and that they are
tightly fitted to the locknut and the control rod adjust-
ing nut.

The left and right adjusting nuts must be set to the
same position. Uneven settings can cause poor han-
dling and loss of stability. 

@

WARNING

Never adjust the control rods beyond the maximum
range indicated on the rods with red paint 

3

@

c Adjustable range 
d Standard position

Locknut tightening torque: 

25 Nm (2.5 m·kgf, 18.1 ft·lb)

8-26

ESU00353

Drive track adjustment

WARNING

A broken track, track fittings or debris thrown by the
drive track could be dangerous to an operator or
bystanders. Observe the following precautions: 

Do not allow anyone to stand behind the snow-
mobile when the engine is running. 

When the rear of the snowmobile is raised to
allow the drive track to spin, a suitable stand
must be used to support the rear of the snowmo-
bile. Never allow anyone to hold the rear of the
snowmobile off the ground to allow the drive
track to spin. Never allow anyone near a rotating
drive track. 

Inspect the drive track condition frequently.
Replace damaged slide metal. Replace the drive
track if it is damaged to the depth where fabric
reinforcement material is visible or support rods
are broken. Otherwise, track damage or failure
could result in loss of braking ability and snow-
mobile control, which could cause an accident. 

@

Drive track deflection measurement

1. Lay the snowmobile on its side.
2. Measure the drive track deflection with a spring

scale. Pull at the center of the drive track with a force
of 100 N (10 kg, 22 lb).

NOTE:

Measure the gap between the slide runner and the edge
of the track window. Measure both sides. 

@

1 Deflection 
2 100 N (10 kg, 22 lb)

3. If the deflection is incorrect, adjust the drive track.

Standard drive track deflection: 

25–30 mm (0.98–1.18 in) / 100 N (10 kg, 22 lb)

 

 

 

 

 

 

 

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