Snowmobile Polaris 600 RUSH (2010 year). Manual - part 64

8.22

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2010 Rush Lower Steering Assembly

NOTE: Assembly Notes

• Orientate rod ends so they are parallel with mating 

component.

• Tie rod end-to-rod end (center-to-center) length 

=15.04" (382mm)

• Upper drag link rod end-to-rod end (center-to-

center) length = 11.71" (297.5mm)

FIXED LINK

LOWER STEERING POST

BUSHINGS

UPPER STEERING POST

UPPER DRAG LINK

TIE ROD

TIE ROD BOOT

TIE ROD

BUSHING REDUCER

POST BRACKET

ROD END

ROD END

ROD END

ROD END

A

B

B

B

B

B

B

B

C

C

C

C

C

C

B

B

D

BEARING
SPACER
IDLER ARM
BEARING
BUSHING REDUCER

RETAINING RING
BEARING
SPACER STUD
RETAINING RING

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

= T 

A: 22 ft-lb (30 Nm)



B: 37 ft-lb (50 Nm)



C: 11 ft-lb (15 Nm)



D: 14.7 ft-lb (20 Nm)

8.23

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2011-2012 Rush/Switchback/

SwitchbackAssault Lower Steering 

Assembly

NOTE: Assembly Notes

• Orientate rod ends so they are parallel with mating 

component.

• Tie rod end-to-rod end (center-to-center) length 

=15.04" (382mm)

FIXED LINK

LOWER STEERING POST

UPPER STEERING POST

FIXED DRAG LINK

TIE ROD

TIE ROD BOOT

TIE ROD

BEARING

BEARING

STEERING POST BUSHINGS

IDLER ARM

SPACER

ROD END

ROD END

POST CAP

ROD END

B

B

B

C

C

BUSHING REDUCER

BUSHING REDUCER

RETAINING RING
BEARING
SPACER STUD
RETAINING RING

BUSHING SPACERS

BUSHING

A

B

B

B

B

B

A

B

C

C

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

= T 

A: 22 ft-lb (30 Nm)



B: 37 ft-lb (50 Nm)



C: 11 ft-lb (15 Nm)

8.24

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2011-2012 RMK/PRO RMK/RMK Assault 

Steering Assembly

NOTE: Assembly Notes

• Orientate rod ends so they are parallel with mating 

component.

• Tie rod end-to-rod end (center-to-center) length =



800 RMK/PRO RMK - 13.4" (354mm)



800 RMK Assault - 15.04" (382mm)

• Upper drag link rod end-to-rod end (center-to-

center) length = 15.19" (385.9mm)

FIXED LINK

LOWER STEERING POST

UPPER STEERING POST

UPPER DRAG LINK

TIE ROD

TIE ROD BOOT

TIE ROD

ROD END

ROD END

ROD END

ROD END

A

B

B

B

B

B

B

C

C

C

C

C

C

B

B

A

B

RETAINING RING
BEARING
SPACER STUD
RETAINING RING

BUSHING REDUCER
BEARING
SPACER
IDLER ARM
BEARING
BUSHING REDUCER

STEERING POST BUSHINGS

BUSHING SPACERS

WASHERS

WASHERS

BUSHING

POST CAP

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

= T 

A: 22 ft-lb (30 Nm)



B: 37 ft-lb (50 Nm)



C: 11 ft-lb (15 Nm)

8.25

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2010-2012 Sway Bar Assembly

BUSHINGS

SWAY BAR

LINK

BUSHING BRACKET

A

A

B

B

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

= T 

A: 7.4 ft-lb (10 Nm)



B: 20 ft-lb (27 Nm)