Content .. 6 7 8 9 ..

Snowmobile Polaris 600 RUSH (2010 year). Manual - part 8

1.30

General Information

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

2012 600 RMK 155

Model Numbers:



S12CM6GSA / S12CM6GSL

NOTE: OPTIONAL - USE 2 GRAM LIGHTER CLUTCH
WEIGHTS WHEN OPERATING IN PROLONGED
WARM TEMPERATURES (LATE FALL/SPRING
SEASON) TO MAINTAIN PEAK OPERATING RPM.

Engine

Engine Type

Liberty Liquid-Cooled /

Case Reed Induction

Model Number

S4316-6044-OL6G

Displacement / # Cylinders

599cc / 2

Bore (inches/mm)

3.04 / 77.25

Stroke (inches/mm)

2.52 / 64

Piston to Cylinder
Clearance (inches/mm)

.0033-.0054 / 0.085-0.137

Installed Ring Gap



(inches / mm)

.017-.025 / 0.450-0.650

Operating RPM +0-300

8250

Idle RPM ±200

1700

Engagement RPM ±200

3800

Exhaust Valve Spring

Purple

Thermostat Opening
Temperature (° F/ ° C)

120 / 49

Fuel Delivery

Type - Number of Fuel
Injectors

DC-CFI - 2

Throttle Body Marking

1203978

Throttle Body Bore

46mm

TPS Voltage @ Idle



(5 VDC +/- .01 Input)

0.95 +/- 0.01 VDC

Fuel Pressure - PSI (bar)

58-60 (4.0-4.1)

Fuel Octane (R+M/2)



10% Ethanol 24

 Resistor




Premium/Non-Ethanol
160

 Resistor

<91 Octane

(Non-Oxygenated)

87/89/91+

(Up to10% Oxygenated)

91+

(Non-Oxygenated)

Clutch Settings

ALTITUDE

meters

(feet)

DRIVE CLUTCH

DRIVEN CLUTCH

Shift

Weight

Clutch
Spring

Driven

Helix

Gearing

0-600



(0-2000)

10-64

BLACK/
GREEN

120 - 340

7042083

BLK/PUR

160-240

7043363

56/42 - .36

5135403

20:42 - 72

600-1200



(2000-4000)

10-62

1200-1800



(4000-6000)

10-60

1800-2400



(6000-8000)

10-58

2400-3000



(8000-10,000)

10-56

3000-3600



(10,000-12,000)

10-54

Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)

Re-torque after running engine.

General

Width (in/cm)

46.5 / 118.1

Length (in/cm)

129 / 327.7

Height (in/cm)

51 / 129.5

Estimated Dry Weight (lb/kg)

440 / 199.6

Fuel (Gallons / Liters)

11.5 / 43.5

Oil (Quarts / Liters)

3.4 / 3.3

Cooling System
Capacity(Qts/ L)

6.3/6.0

Brake Fluid

DOT 4

Drive Belt



Part Number



Width (inches / cm)



Side Angle



Circumference (inches / cm)



Center Distance (inches / cm)

3211115

1.460 / 3.7

26_

46.77 / 118.8

11.5 / 29.2

Chaincase



Center Distance (inches)



Top Gear (Stock)



Bottom Gear (Stock)



Chain (Stock)



Gear Lube



Capacity (oz / ml)



Reverse System

7.53

20
42
72

Polaris Synthetic (80W)

9 / 266

PERC

1.31

General Information

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

NOTE: * = Rider weight with gear.

Track

Width - Inches (cm)

15 (38)

Length - Inches (cm)

155 (393.7)

Pitch



Plies

2.86

Lug Height - Inches (cm)

2.4 (6.1) Series 5.1

Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft

3/8

- 1/2(1.0 - 1.3cm)

Electrical

Alternator Output



Operating Voltage



Watts @ 13.5 VDC
(Total)

13.5 - 14.5 VDC

400

Ignition Timing

18_ @1700 RPM

Coolant Temp = 120_F

(49_C)

Spark Plug Gap
in.(mm)

.027 (.70)

Spark Plug

NGK GR9A-EG

Front Suspension

Suspension Type

PRO-RIDE RMK Adjustable

Shocks

RydeFX Twin Tube

IFS Spring Rate



lbs/in (N/mm)

100 (17.5)

IFS Spring Installed
Length - Inches (cm)

10.5 (26.7)

Front Vertical Travel



Inches (cm)

9 (22.9)

Ski Center Distance



Inches (cm)



Setup Width



39-40-41 (99.1-101.6-104.1)

36.26 (92)

Measured inside of spindles.

Camber Inches (cm)

1.95

 0.31 (4.3  .8)

Toe Out - Inches
(mm)

0 -1/8

 (0 - 3)

Rear Suspension

Suspension Type

RMK Coil-Over 155

Front Track Shock



(FTS)

RydeFX Twin Tube

FTS Spring Rate



lbs/in (N/mm)

150 (26.25)

Rear Track Shock



(RTS)

RydeAFX Twin Tube

Standard RTS Spring



Rate lbs/in (N/mm)



Installed Length In. (cm)



(Track off ground)



Rider Weight*



<160lbs./72kg



160-220lbs./72-99kg



220-280lbs./99-127kg



280-340lbs./127-154kg



PN: 7043680-133

210 (36.75)

10-3/4" (27.3)

10-1/4" (26)

10-1/8" (25.7)

9-3/4" (24.8)

CAUTION: Do not adjust STD

spring length greater than

10-3/4" or less than 9-5/8".

HD RTS Spring



Rate lbs/in. (N/mm)



Installed Length In. (cm)



(Track off ground)



Rider Weight*



250-300lbs./113-136kg



300-350lbs./136-159kg



PN: 7043741-067

250 (43.75)

10-1/8" (25.7)

10" (25.4)

CAUTION: Do not adjust HD

spring length greater than

10-7/8" or less than 9-7/8".

Rear Travel



Inches (cm)

16 (40.6)

1.32

General Information

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

2012 600 PRO RMK 155

Model Numbers:



S12CG6GSA / S12CG6GSL / S12CG6GEA

NOTE: OPTIONAL - USE 2 GRAM LIGHTER CLUTCH
WEIGHTS WHEN OPERATING IN PROLONGED
WARM TEMPERATURES (LATE FALL/SPRING
SEASON) TO MAINTAIN PEAK OPERATING RPM.

Engine

Engine Type

Liberty Liquid-Cooled /

Case Reed Induction

Model Number

S4452-6044-OL6G

Displacement / # Cylinders

599cc / 2

Bore (inches/mm)

3.04 / 77.25

Stroke (inches/mm)

2.52 / 64

Piston to Cylinder
Clearance (inches/mm)

.0033-.0054 / 0.085-0.137

Installed Ring Gap



(inches / mm)

.017-.025 / 0.450-0.650

Operating RPM +0-300

8250

Idle RPM ±200

1700

Engagement RPM ±200

3800

Exhaust Valve Spring

Purple

Thermostat Opening
Temperature (° F/ ° C)

120 / 49

Fuel Delivery

Type - Number of Fuel
Injectors

DC-CFI - 2

Throttle Body Marking

1203978

Throttle Body Bore

46mm

TPS Voltage @ Idle



(5 VDC +/- .01 Input)

0.95 +/- 0.01 VDC

Fuel Pressure - PSI (bar)

58-60 (4.0-4.1)

Fuel Octane (R+M/2)



10% Ethanol 24

 Resistor




Premium/Non-Ethanol
160

 Resistor

<91 Octane

(Non-Oxygenated)

87/89/91+

(Up to10% Oxygenated)

91+

(Non-Oxygenated)

Clutch Settings

ALTITUDE

meters

(feet)

DRIVE CLUTCH

DRIVEN CLUTCH

Shift

Weight

Clutch
Spring

Driven

Helix

Gearing

0-600



(0-2000)

10-64

BLACK/
GREEN

120 - 340

7042083

BLK/PUR

160-240

7043363

56/42 - .36

5135403

20:42 - 72

600-1200



(2000-4000)

10-62

1200-1800



(4000-6000)

10-60

1800-2400



(6000-8000)

10-58

2400-3000



(8000-10,000)

10-56

3000-3600



(10,000-12,000)

10-54

Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)

Re-torque after running engine.

General

Width (in/cm)

46.5 / 118.1

Length (in/cm)

129/327.7

Height (in/cm)

51 / 129.5

Estimated Dry Weight (lb/kg)

431/195.5

Fuel (Gallons / Liters)

11.5 / 43.5

Oil (Quarts / Liters)

3.4 / 3.3

Cooling System
Capacity(Qts/ L)

5.3/5.0

Brake Fluid

DOT 4

Drive Belt



Part Number



Width (inches / cm)



Side Angle



Circumference (inches / cm)



Center Distance (inches / cm)

3211115

1.460 / 3.7

26_

46.77 / 118.8

11.5 / 29.2

Chaincase



Center Distance (inches)



Top Gear (Stock)



Bottom Gear (Stock)



Chain (Stock)



Gear Lube



Capacity (oz / ml)



Reverse System

7.53

20
42
72

Polaris Synthetic (80W)

9 / 266

PERC

1.33

General Information

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

NOTE: * = Rider weight with gear.

Track

Width - Inches (cm)

15 (38)

Length - Inches (cm)

155 (393.7)

Pitch



Plies

2.86

Lug Height - Inches (cm)

2.4 (6.1) Series 5.1

Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft

3/8

- 1/2(1.0 - 1.3cm)

Electrical

Alternator Output



Operating Voltage



Watts @ 13.5 VDC
(Total)

13.5 - 14.5 VDC

400

Ignition Timing

18_ @1700 RPM

Coolant Temp = 120_F

(49_C)

Spark Plug Gap
in.(mm)

.027 (.70)

Spark Plug

NGK GR9A-EG

Front Suspension

Suspension Type

PRO-RIDE RMK Adjustable

Shocks

Walker Evans HPG w/IFP

IFS Spring Rate



lbs/in (N/mm)

100 (17.4)

IFS Spring Installed
Length - Inches (cm)

10.25 (26)

Front Vertical Travel



Inches (cm)

9 (22.9)

Ski Center Distance



Inches (cm)



Setup Width



39-40-41 (99.1-101.6-104.1)

36.26 (92)

Measured inside of spindles.

Camber Inches (cm)

1.95

 0.31 (4.3  .8)

Toe Out - Inches
(mm)

0 -1/8

 (0 - 3)

Rear Suspension

Suspension Type

RMK Coil-Over 155

Front Track Shock



(FTS)

Walker Evans HPG w/IFP

FTS Spring Rate



lbs/in (N/mm)

150 (26.25)

FTS Spring Installed
Length



Inches (cm)

8.50 (21.6)

Rear Track Shock



(RTS)

Walker Evans HPG w/IFP

Standard RTS Spring



Rate lbs/in (N/mm)



Installed Length In. (cm)



(Track off ground)



Rider Weight*



<160lbs./72kg



160-220lbs./72-99kg



220-280lbs./99-127kg



280-340lbs./127-154kg



PN: 7043714-133

210 (36.75)

10-3/4" (27.3)
10-3/8" (26.3)
10-1/8" (25.7)

9-3/4" (24.8)

CAUTION: Do not adjust STD

spring length greater than

11.0" or less than 9-3/4".

HD RTS Spring



Rate lbs/in. (N/mm)



Installed Length In. (cm)



(Track off ground)



Rider Weight*



250-300lbs./113-136kg



300-350lbs./136-159kg



PN: 7043740-067

250 (43.75)

10-1/8" (25.7)

10" (25.4)

CAUTION: Do not adjust HD

spring length greater than

10-7/8" or less than 9-7/8".

Rear Travel



Inches (cm)

16 (40.6)

Content .. 6 7 8 9 ..