|
|
7.23 FINAL DRIVE/BRAKES 7 CALIPER Caliper Removal 1. Remove the two caliper bolts that hold the caliper to the 2. Remove the caliper from the brake disc. Caliper Replacement The only serviceable item in the brake caliper is the brake pads, 1. The brake line will need to go in the same orientation as it 2. Remove the banjo bolt from the brake line and tie up so that 3. On a liquid cooled caliper, you will need to drain the 4. Remove the two bolts (1) holding the caliper (2) to the 5. Remove the caliper from the chaincase. Caliper Assembly 1. Replace caliper bolts (1) and torque them to 18-20 ft-lb 2. On a liquid cooled caliper, hook up the coolant lines. 3. Place the brake line on the caliper in the same orientation 4. Clean the threads of the banjo bolt and the threads in the 5. Follow Brake Line Replacement. See “Brake Line 6. Install banjo bolt into the caliper and torque it to 168-216 7. Bleed the brakes. See “Brake Fluid Replacement & 8. On a liquid cooled caliper you will need to bleed the cooling Brake Pad Replacement Brake pads need to be replaced if the total 1. Remove brake pad retaining pin (3). 2. Remove the brake pads (4). 3. Inspect the brake disc (5) for any wear. 4. Replace brake pads in reverse order of Brake Disc Replacement The brake disc should be replaced if the thickness of the disc is 1. Remove the chaincase. See “Chaincase Removal” on 2. Slide the brake disc from the jackshaft. 3. Check the jackshaft for any damage. 4. Replace the o-ring on the jackshaft 5. Replace the brake disk. 6. Assemble the chaincase. = T Caliper Bolts: 18-20 ft-lb (24-27 N-m) 1 2 3 4 Caliper 5 .250" (6.35mm) Brake Pad |