Snowmobile Polaris Two Stroke (2007 year). Manual - part 12

2.5

GENERAL

VEHICLE IDENTIFICATION NUMBER (VIN)

Tunnel Decal

The Tunnel Decal has the Model Number (1), V.I.N. Number (2), and the Manufactured Date (3).These numbers should be referred
to in any correspondence regarding warranty, service or replacement parts.The machine model and V.I.N. number identification
decal is located on the right front side of the tunnel. The V.I.N (2) number is permanently stamped into the tunnel. The model number
is embossed on the decal.

VIN Number Designation

PUBLICATION PART NUMBERS

Misc. Publications

World Mfg. ID

Vehicle Descriptors

Vehicle Identifiers

dy S

tyle

Engine S

ize

Eng

ine Modi

Ser

eck

igi

Model Y

ear

Mfg. Location

Individual Serial No.

EAR

UBLICATION

ART

UMBER

2007

2007 Specification/Quick Reference Manual

9920653

2007

2007 Wiring Diagram Packet (all models)

9920688

2006-2007

2006-2007 FS/FST Pages

9920472

2006-2007

2006-2007 FS/FST Binder

9921004

ALL

Track Diagnosis Poster

9918459

ALL

Belt Failure Poster

9920936

2006

2006 Specification/Quick Reference Manual

9920147

2006

2006 Wiring Diagram packet (all models)

9920672

ALL

Monotube Shock Rebuilding Video

9917736

ALL

Remote Reservoir Shock Rebuilding

9917737

2.6

GENERAL

2007 Service Publications

2007 MODEL

MODEL

NUMBER

OWNER'S

MANUAL

OWNER'S

MANUAL

PARTS

BOOK

ASSEMBLY

INSTRUCTIONS

SERVICE
MANUAL

440 IQ

S07MX4CS

9920432

9920433

9920434

9919882

9920436

340 Edge LX

S07ND3AS

9920437

9920438

9920442

9916508

9920444

550 Edge LX

S07ND5BS

9920437

9920439

9920445

9916508

9920444

Trail RMK

S07NJ5B(E,S)

9920449

9920450

9920451

9919882

9920444

SuperSport S07NP5BS

9920437

9920440

9920445

9916508

9920444

500 XCSP

S07NP5C(E,S)

9920437

9920441

9920447

9916508

9920444

Indy 340 Touring

S07NT3A(E,S)

9920449

9920453

9920454

9916508

9920444

Trail Touring Deluxe

S07NT5B(E,S)(A)

9920449

9920456

9920457

9916508

9920444

Dragon

S07PC7J(E,S)

9920648

9920460

9920461

9919882

9920463

600 CFI IQ LX

S07PD6HS

9920464

9920465

9920466

9916508

9920463

FST IQ LX

S07PD7FS

9920468

9920473

9920474

9916508

9920472

600 RMK 144

S07PK6FS

9920476

9920477

9920478

9919882

9920463

Dragon RMK

S07PL7JS

9920911

N/A

9920912

9920606

9920463

600 RMK 155

S07PM6FS(A)

9920476

9920483

9920478

9919882

9920463

600 HO IQ

S07PP6FS(A,B)

9920459

9920460

9920461

9919882

9920463

600 CFI IQ

S07PP6HS(A,B)

9920464

9920487

9920466

9919882

9920463

FST IQ

S07PP7F(E,S)

9920468

9920488

9920474

9919882

9920472

600 HO IQ Switchback F/O

S07PS6FS(A)

9920459

9920597

9920598

9916508

9920463

600 SDI IQ Switchback F/O

S07PS6HS(A)

9920464

9920495

9920496

9916508

9920463

FST IQ Switchback

S07PS7F(E,S)

9920468

9920498

9920499

9916508

9920463

600 CFI IQ Touring

S07PT6H(E,S)

9920464

9920501

9920502

9916508

9920463

FS IQ Touring

S07PT7E(E,S)

9920468

9920504

9920505

9916508

9920472

FST IQ Touring

S07PT7F(E,S)

9920468

9920507

9920508

9916508

9920472

FST IQ Cruiser

S07PY7F(E,S)

9920468

9920507

9920508

9916508

9920472

Widetrak LX

S07SU4B(E,S)

9920449

9920510

9920511

9916508

9920444

120

S07WB1AS

9920513

no suppl.

9920515

9916891

9920517

2.7

GENERAL

GENERAL REFERENCE

Standard Bolt Torque Specification

2 Stroke Gasoline / Oil Pre Mix

To figure out the correct fuel to oil ratio per gallon, you will need
to use different formulas for the ratio that you are looking for.
Example of a fuel/oil ratio of 20:1 is figured out by taking the
gallons of the fuel mixing container (1 gallon) and converting it
to ounces (128 oz.) divided by the ratio that you are looking for
(20), this will give you the amount of oil that you need (6.4 oz.)
to add to the fuel in the mixing container.

1 gallon has 128oz. / 20 = 6.4 oz. of oil needed to mix to each
1 gallon of gasoline. For a 5 gallon mixture, you would need add
32 oz. of oil to the gasoline.

Gasoline Volatility

One of the misunderstood properties of gasoline is its volatility,
or ability to vaporize at different ambient temperatures and
altitudes during the year.

When gasoline is blended, it is given a Reid Vapor Pressure
(RVP) number which reflects its ability to vaporize or mix with
air at a given temperature range. Gasoline vapor pressure is
measured by putting a sample of fuel inside a closed container
and applying a specified amount of heat to the container for a
certain amount of time. RVP will vary from about 7.0 PSI during
the summer to approximately 13.5 PSI during the colder
months. Service stations selling a large volume of fuel will
normally have the correct blend to work well at all times
throughout the year in their local area.

When the weather is very cold, gasoline must be able to vaporize
very quickly in order for an engine to start and warm up
properly. If summer blend fuel is being used in the winter, little
or no vaporization will occur. Droplets will form causing
flooding and very hard starting.

If winter blend fuel is being used during the summer months, it
may cause vapor lock (boiling fuel) inside the fuel lines, fuel
pump, or carburetor. This will cause warm engine drive ability
problems and hard starting when warm.

HREAD

ADE

(N-

)

ADE

(N-

)

ADE

(N-

)

1/4

5 (7)

8 (11)

12 (16)

1/4

6 (8)

10 (14)

14 (19)

5/16

11 (15)

17 (23)

25 (35)

5/16

12 (16)

19 (26)

29 (40)

3/8

20 (27)

30 (40)

45 (62)

3/8

23 (32)

35 (48)

50 (69)

7/16

30 (40)

50 (69)

70 (97)

7/16

35 (48)

55 (76)

80 (110)

1/2

50 (69)

75 (104)

110 (152)

1/2

55 (76)

90 (124)

120 (166)

X 1.356 = N-

N-

X.7376 =

GALLONS OF

FUEL

OZ OF OIL

NEEDED TO

ACHIEVE A

20:1 RATIO

OZ OF OIL

NEEDED TO

ACHIEVE A

32:1 RATIO

Grade 2

Grade 5

Grade 8

AXIMUM

EID

APOR

MBIENT

EMP

ANGE

CLASS

PRESSURE

LOW

HIGH

7.0 psi (0.5 bar)

60°F

(16°C)

110°F+

(43°C+)

9.0 psi (0.6 bar)

50°F

(10°C)

110°F

(43°C)

10.5psi (0.7 bar)

40°F

(4°C)

97°F (36°C)

12.0psi (0.8 bar)

30°F

(-1°C)

85°F (29°C)

13.5psi (0.9 bar)

20°F

(-7°C)

69°F (21°C)

Add 2.45°F for each 1000 ft (305m) above sea level

2.8

GENERAL

SAE Tap Drill Sizes

Metric Tap Drill Sizes

Decimal Equivalents

1/64

. . . . . . . . . . . . . . . . .

.0156

1/32 . . . . . . . . . . . . .

.0312. . . 1 mm= .0394"

3/64

. . . . . . . . . . . . . . . . .

.0469

1/16 . . . . . . . . . . . . .

.0625

5/64

. . . . . . . . . . . . . . . . .

.0781. . . 2 mm = .0787"

3/32 . . . . . . . . . . . . .

.0938

7/64

. . . . . . . . . . . . . . . . .

.1094. . . 3 mm =.1181"

1/8 . . . . . . . .1250

9/64

. . . . . . . . . . . . . . . . .

.1406

5/32 . . . . . . . . . . . . .

.1563. . . 4 mm = .1575"

11/64 . . . . . . . . . . . . . . . . .

.1719

3/16 . . . . . . . . . . . . .

.1875. . . 5mm= .1969"

13/64 . . . . . . . . . . . . . . . . .

.2031

7/32 . . . . . . . . . . . . .

.2188

15/64 . . . . . . . . . . . . . . . . .

.2344. . . 6 mm = .2362"

1/4 . . . . . . . .25

17/64 . . . . . . . . . . . . . . . . .

.2656. . . 7 mm = .2756"

9/32 . . . . . . . . . . . . .

.2813

19/64 . . . . . . . . . . . . . . . . .

.2969

5/16 . . . . . . . . . . . . .

.3125. . . 8mm= .3150"

21/64 . . . . . . . . . . . . . . . . .

.3281

11/32 . . . . . . . . . . . .

.3438. . . 9 mm = .3543"

23/64 . . . . . . . . . . . . . . . . .

.3594

3/8 . . . . . . . .375

25/64 . . . . . . . . . . . . . . . . .

.3906. . . 10 mm = .3937"

13/32 . . . . . . . . . . . .

.4063

27/64 . . . . . . . . . . . . . . . . .

.4219. . . 11 mm =.4331"

7/16 . . . . . . . . . . . . .

.4375

29/64 . . . . . . . . . . . . . . . . .

.4531

15/32 . . . . . . . . . . . .

.4688. . . 12 mm = .4724"

31/64 . . . . . . . . . . . . . . . . .

.4844

1/2 . . . . . . . .5

. . . . .

. . . . . . . 13mm = .5118"

33/64 . . . . . . . . . . . . . . . . .

.5156

17/32 . . . . . . . . . . . .

.5313

35/64 . . . . . . . . . . . . . . . . .

.5469. . . 14 mm = .5512"

9/16 . . . . . . . . . . . . .

.5625

37/64 . . . . . . . . . . . . . . . . .

.5781. . . 15 mm = .5906"

19/32 . . . . . . . . . . . .

.5938

39/64 . . . . . . . . . . . . . . . . .

.6094

5/8 . . . . . . . .625

. . .

. . . . . . . 16mm=. 6299"

41/64 . . . . . . . . . . . . . . . . .

.6406

21/32 . . . . . . . . . . . .

.6563. . . 17 mm =.6693"

43/64 . . . . . . . . . . . . . . . . .

.6719

11/16 . . . . . . . . . . . .

.6875

45/64 . . . . . . . . . . . . . . . . .

.7031. . . 18 mm = .7087"

23/32 . . . . . . . . . . . .

.7188

47/64 . . . . . . . . . . . . . . . . .

.7344. . . 19 mm = .7480"

3/4 . . . . . . . .75

49/64 . . . . . . . . . . . . . . . . .

.7656

25/32 . . . . . . . . . . . .

.7813. . . 20 mm = .7874"

51/64 . . . . . . . . . . . . . . . . .

.7969

13/16 . . . . . . . . . . . .

.8125. . . 21 mm =.8268"

53/64 . . . . . . . . . . . . . . . . .

.8281

27/32 . . . . . . . . . . . .

.8438

55/64 . . . . . . . . . . . . . . . . .

.8594. . . 22 mm = .8661"

7/8 . . . . . . . .875

57/64 . . . . . . . . . . . . . . . . .

.8906. . . 23 mm = .9055"

29/32 . . . . . . . . . . . .

.9063

59/64 . . . . . . . . . . . . . . . . .

.9219

15/16 . . . . . . . . . . . .

.9375. . . 24 mm = .9449"

61/64 . . . . . . . . . . . . . . . . .

.9531

31/32 . . . . . . . . . . . .

.9688. . . 25 mm = .9843"

63/64 . . . . . . . . . . . . . . . . .

.9844

1 . . . . . . . . . 1.0

Thread Size/ Drill Size

Thread Size / Drill Size

#0-80

3/64

1/2-13

27/64

#1-64

1/2-20

29/64

#1-72

9/16-12

31/64

#2-56

9/16-18

33/64

#2-64

5/8-11

17/32

#3-48

5/64

5/8-18

37/64

#3-56

3/4-10

21/32

#4-40

3/4-16

11/16

#4-48

7/8-9

49/64

#5-40

7/8-14

13/16

#5-44

1-8

7/8

#6-32

1-12

59/64

#6-40

1 1/8-7

63/64

#8-32

1 1/8-12

1 3/64

#8-36

1 1/4-7

1 7/64

#10-24

1 1/4-12

1 11/64

#10-32

1 1/2-6

1 11/32

#12-24

1 1/2-12

1 27/64

#12-28

4.6mm

1 3/4-5

1 9/16

1/4-20

1 3/4-12

1 43/64

1/4-28

2-4 1/2

1 25/32

5/16-18

2-12

1 59/64

5/16-24

2 1/4-4 1/2

2 1/32

3/8-16

2 1/2-4

2 1/4

3/8-24

2 3/4-4

2 1/2

7/16-14

3-4

2 3/4

7/16-20

25/64

Tap Size

Drill Size

Decimal

Equivalent

Nearest

Fraction

3x.50

#39

0.0995

3/32

3x.60

3/32

0.0937

3/32

4x.70

#30

0.1285

1/8

4x.75

1/8

0.125

1/8

5x.80

#19

0.166

11/64

5x.90

#20

0.161

5/32

6x1.00

0.196

13/64

7x1.00

16/64

0.234

15/64

8x1.00

0.277

9/32

8x1.25

17/64

0.265

17/64

9x1.00

5/16

0.3125

5/16

9x1.25

5/16

0.3125

5/16

10x1.25

11/32

0.3437

11/32

10x1.50

0.339

11/32

11x1.50

3/8

0.375

3/8

12x1.50

13/32

0.406

13/32

12x1.75

13/32

0.406

13/32

Content .. 10 11 12 13 ..