Snowmobile Polaris Two Stroke (2007 year). Manual - part 1

2007 TWO STROKE SNOWMOBILE

SERVICE MANUAL

FOREWORD

This service manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly

equipped shop and should be kept available for reference.   All references to left and right side of the vehicle are from

the operator's perspective when seated in a normal riding position.

Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop

procedures in order to perform the work safely and correctly.  Technicians should read the text and be familiar with service

procedures before starting the work.  Certain procedures require the use of special tools.  Use only the proper tools as

specified.

Comments or suggestions about this manual may mailed to:  Service Publications Dept. @ Polaris Sales Inc. 2100 Hwy

55 Medina Minnesota 55340.

You may also fill out a Comments and suggestion electronic form that can be located at www.polarisdealers.com in

the News, Forms & Links area click on Service & Warranty link and the feedback link is at the bottom of the page named

Polaris Manual Correction Feedback link.

2007 Two Stroke Snowmobile Service Manual PN 9920463

© Copyright 2006 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication.  Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this

publication.  Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies.  Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.  Printed in U.S.A.

UNDERSTANDING MANUAL SAFETY LABELS AND DIRECTIONS

Throughout this manual, important information is brought to your attention by the following symbols:

SAFETY ALERT WARNING  indicates a potential hazard that may result in severe injury or death to the operator, bystander or
person(s) inspecting or servicing the vehicle.

SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle.

CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.

NOTE: 

NOTE provides key information by clarifying instructions. 

IMPORTANT: 

IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

MEASUREMENT provides a key for a determined measurement specification.

TORQUE provides a key for a required torque value.

TRADEMARKS

POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:

Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac,  Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
M-10, Registerd Trademark of FAST, Inc

Some Polaris factory publications can be downloaded from www.polarisindustires.com, purchased from www.purepolaris.com or
by contacting the nearest Polaris dealer.

WARNING

CAUTION

CAUTION

= In. / mm. 

= T 

1

2

12

11

10

4

3

5

6

7

9

8

SPECIFICATIONS

GENERAL

MAINTENANCE

FUEL DELIVERY

ENGINE

CLUTCHING

FINAL DRIVE

FRONT SUSPENSION

REAR SUSPENSION

CHASSIS/HOOD

ELECTRICAL

ENGINE AND DRIVE TRAIN

CHASSIS AND ELECTRICAL