Snowmobile Polaris EDGE / WIDETRAK (2007-2012 year). Manual - part 60
9.4
Chassis
9923396 - 2007-2012 EDGE/Widetrak LX Service Manual
©2011 Polaris Sales Inc.
Seat Cover Replacement
1.
Remove seat.
2.
Remove the old covering by removing the staples that
hold it on the base.
3.
If replacing the tail light assembly. See “Tail Light
Assembly Replacement” on page 9.4.
4.
Drape the new cover over the seat foam.
5.
Turn the assembly over and begin upholstering by
lining up the seat cover vinyl side flaps with the
indented square location indicators located on the
plastic seat base.
6.
Using a staple fun, tack each side of the vinyl cover
in place using two staples (1). If cover has a Polaris
emblem carefully align emblem with the bottom edge
of the seat. This will help ensure that the cover is
positioned properly.
7.
Align the two sewn seams located at the rear of the
seat cover with the two back corners of the seat base.
8.
Pull the vinyl tight and tack the seat cover to the plastic
seat base in each corner. Use two or three staples per
corner.
9.
Now that the cover is positioned, and tacked to the
plastic seat base in for places, turn the assembly over
an inspect it. If the seat cover seems to fit correctly and
everything looks straight, including the tool
compartment flap, continue.
10. Staple the remainder of the unattached seat cover to
the plastic seat base. Always staple between two
existing staples and follow this procedure until the
seat cover is completely stapled to the seat base see
the staple sequence above.
11. Turn the seat cushion assembly over and inspect for
wrinkles or imperfections. If imperfections are visible,
remove the staples in the affected area and staple
correctly.
12. Trim excess vinyl from the bottom around the back of
the seat area only after a satisfactory fit is obtained.
CONSOLE
Console Removal/Installation
1.
Place the adjustable steering in the center (if
equipped).
2.
Remove the two T25 Torx screws (A).
3.
Remove filler cap and the threaded filler retainer (B).
4.
Remove the two T25 Torx screws on each side of the
shroud (C).
5.
You can set the console aside with the starter rope still
installed or you can carefully un-tie the knot in the
recoil handle and route it through the chassis, then
secure a knot and let the rope rest on the recoil
housing.
TAIL LIGHT
Edge Tail Light Assembly Replacement
1.
Remove the tail light lens.
2.
Remove the taillight assembly.
3.
Replace taillight assembly.
4.
Replace seat.
Tail Light Assembly Replacement
1.
After removal of seat cover, drill out three rivets from
top of taillight.
2.
Remove taillight assembly and wire harness.
3.
Install new taillight assembly and rivet into place.
4.
Connect taillight wire harness. Taillight harness wires
must be routed away from any possible contact with
seat cover staples to prevent electrical shorts.
5.
Pull seat cover tightly and evenly into position and re-
staple to seat pan.
6.
Inspect cover for a wrinkle-free finish before
reinstalling on the snowmobile.
WARNING
Apply staples in the stapling channel only. If you apply
staples outside the channel, you will damage the fuel
tank reservoir in the seat base. If this happens you will
have to replace the entire seat assembly.