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Snowmobile Polaris EDGE / WIDETRAK (2007-2012 year). Manual - part 43

7.4

PVT System

9923396 - 2007-2012 EDGE/Widetrak LX Service Manual

GENERAL INFORMATION

Special Tools

Team “12 Cooling Fin” Driven Clutch Offset Alignment Tool

PS-46998

Team “24 Cooling Fin” Driven Clutch / P2 Offset Alignment Tool

PS-47477

Drive Clutch Puller (3/4 - 16 x 7/16): Fuji 340 / 488 / 440 / 550 Fan and Liquid Engines

2872084

Drive Clutch Puller: All engines through 1998 (Excluding Domestic Twins / Fuji 700-800 XCR)

2870506

Drive Clutch Puller (3/4 - 16 x 14mm): 2000 - Current Domestic Twins / 1999 - 2003 440 / FS-FST
1999 - 2003 700 - 800 XCR

2872085

Drive Clutch Puller (M14 x 1.5mm): 1997 - 1999 Domestic Twins (Excluding 1999 440 XCR)

2871855

Replacement Handle for ALL Clutch Pullers

5020326

Drive Clutch Holding Wrench

9314177-A

Strap Wrench

PU-45419

Replacement Strap

305085

Drive Clutch Spider Nut Socket

2870338

Drive Clutch Spider Removal/Installation Tool

2870341

Clutch Pin Punch

2870507

Tapered Reamer - 29mm Short Drive-All Fuji Snow Engines (Excluding 700-800 XCR)

2870576

Tapered Reamer - 29mm Long Drive-755/866 w/original crankshaft / 700-800 XCR /
All Domestic Carbureted (Excluding 600 IQ Racer)

PS-48587

Tapered Reamer - 31mm- All 600/700/800 CFI / 755/866 w/large taper crankshaft / 600 IQ Racer

PS-48584

Roller Pin Installation Roller/Bushing Alignment Tool

2870910-A

Drive Clutch Button Removal Tool

2870985

Clutch Bushing Replacement Tool Kit

2871025

Clutch Holding Fixture

2871358-1

Universal Drive/Driven Clutch Compressor (Screw Down Type)

PU-50518

Spring-Loaded Roller Pin Installation Roller/Bushing Alignment Tool

8700221

Drive Clutch Compression Tool (Compresses drive clutch without removing clutch from engine.)

2871173

7.5

PVT System

9923396 - 2007-2012 EDGE/Widetrak LX Service Manual

Drive Clutch Springs

NOTE: Springs listed as color - #### will have the last
four digits of the part number painted on the spring
coil. Tag each spring with the part number and spring
force when not in use.

PART NUMBER

COLOR

WIRE

DIAMETER

(inches)

FREE LENGTH +/-

.125”

FORCE LBS.

@ 2.50” - 1.19”

(+/- 12 LBS.)

LOAD

RATE (lbs./

inch)

7041080

Blue

.207

3.55

120 - 300

137

7041945

Almond

.218

3.65

140 - 330

145

7041645

Almond/Gold

.207

4.00

150 - 290

107

7041818

Black/White

.218

3.52

140 - 320

137

7041816

Almond/Black

.200

3.75

165 - 310

111

7041922

Almond/Blue

.218

3.75

150 - 310

122

7041988

Almond/Red

.207

4.27

165 - 310

110

7042083

Black/Green

.218

3.38

120 - 340

168

7043681

Black - 3681

.225

3.327

120 - 310

145

7043342

Black - 3342

.218

3.46

140 - 330

145

7043076

Black - 3076

.225

2.67

40 - 340

229

7043120

Black - 3120

.225

2.78

60 - 340

213

7043121

Black - 3121

.255

3.05

100 - 340

183

7042287

Black - 2287

.207

3.40

110 - 290

137

7.6

PVT System

9923396 - 2007-2012 EDGE/Widetrak LX Service Manual

Spring Free Length

Measure the drive and driven spring free length with the
spring resting on a flat surface. Replace spring if out of
specification.

In addition to proper free length, the spring coils should be
parallel to one another when placed on a flat surface.
Distortion of the spring indicates stress fatigue.
Replacement is required.

Drive Clutch Weights

10 Series Weights

CAUTION

Never shim a drive clutch spring to increase its

compression rate. This may result in complete stacking

of the coils and subsequent clutch cover failure

WEIGHT

GRAMS(+/- 1gr.) PART NUMBER

10M - R

1321530

10M - W

1321527

10M - B

47.5

1321529

10M

49.5

1321528

1321526

10A - L

52.3

1321531

10-54

1321685

10A

1321589

10-56

1321684

10-58

1321588

10-60

1321587

10-62

1321586

10-64

1321585

10-66

1321584

10-68

1322427

10-70

1322414

10-72

1322428

10-74

1322429

10-76

1322585

10-78

1322586

7.7

PVT System

9923396 - 2007-2012 EDGE/Widetrak LX Service Manual

11 Series Weights

NOTE: When compared to 10 series weights, 11
series weights feature more weight distribution at the
beginning of the shift curve, a more aggressive shift
curve, and a larger heel angle. The belt-to-sheave
clearance will require adjustment when changing to
and from each series of weights.
When cross referencing 10 and 11 series weights,
select a 2 gr. lighter 11 series weight (10-66 = 11-64).

PERC Team LWT Driven Helixes (24 Fin)

Team Ramp Angles

The angles and length of the transition between the first
and final angle is stamped on the back of the helix. The first
number (A) designates the starting angle of the ramp. The
second number (B) designates the finish angle. The last
number (C) is the transition distance (in inches) between
the starting and finish angles.

WEIGHT GRAMS(+/- .8gr.)

PART NUMBER

11-40

1322593

11-42

1322592

11-44

1322591

11-46

1322596

11-48

1322590

11-50

1322589

11-52

1322595

11-54

1322866

11-56

1322865

11-58

1322864

11-60

1322863

11-62

1322862

11-64

1322604

11-66

1322559

11-68

1322558

11-70

1322523

11-72

1322524

11-74 1322525

11-76

1322526

PART NUMBER

DESCRIPTION

5135401

64 / 42 - .36

5135402

64 / 38 - .25

5135403

56 / 42 - .36

5135503

54 / 38 - .25

5135504

S36

5135772

66 / 44 - .46

5136327

60 / 42 - .36

5136255

S42

CAUTION

Do not install a non-ER helix on a Perc-equipped

snowmobile where the engine changes directions.

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