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7.11 Final Drive and Brake Systems 7 Rev. 1 07/2006 4. Note the orientation of the brake line. The brake line will 5. Remove the brake line from the caliper. Cap or cover the 6. Loosen the brake line from the master cylinder 1/4 to 1/2 7. Remove the 4 screws that hold the master cylinder to the 8. Unplug the brake light switch harness from the master 9. Remove the brake line from the master cylinder. 10. Install new brake line on caliper and orientate it as noted in step 4. 11. Torque the caliper banjo bolt to 168-216 in-lb. (18.9- 24.4Nm). 12. Insert the new brake line and install into the master cylinder. Torque the brake line to 144-192 in-lb. (16.2- 13. Tighten the brake line into the master cylinder in an orientation so that the line does not have any sharp bends 14. Route the brake light switch in the harness correctly. 15. Place the switch pack with the master cylinder onto the handle bar. Two smaller screws should be placed on the top 16. Fill and bleed the brake system. See “BRAKE FLUID REPLACEMENT & BLEEDING” on 168-216in-lb(18.9-24.4Nm) |