Snowmobile Polaris (2006 year). Manual - part 7

1.26

SPECIFICATIONS

500 XC SP

MODEL S06NP5CSB

Table 1-154: Engine

Engine type

Liberty

Engine displacement

500

Bore in/mm

2.78/70.5

Stroke in/mm

2.52/64

Piston to cylinder clearance in/
mm

.0045-.0059/.11-.15

Piston ring end gap

.014-.020/.356-.508

Operating RPM±200

8250-8500

Idle RPM

1500

Clutch engagement RPM +/- 200

4200

Exhaust valve spring

Pink/Yellow

Table 1-155: Fuel Delivery

Type

TM38

Main Jet

410

Pilot Jet

45

Jet Needle/Clip position

9DFH6-57/2

Needle Jet

P-8

Throttle gap under cutaway 
in/mm

.079/2

Throttle slide cutaway

2

Valve seat

1.5

Starter jet

145

Pilot air jet

N/A

Fuel screw setting

3

Air screw setting

1.25

Recommended fuel octane 
(R+M/2)

87 Min NonOxy

Table 1-156: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -

3

0

_

F/

<

-3

4

_

C

-30

_

F t

o

 +

1

0

_

F/-34

_

C to

 -23

_

C

-10

_

F t

o

 +

1

0

_

F/-23

_

C to

 -12

_

C

+10

_

F to

 +30

_

F/-1

2

_

C to

 -1

_

C

+3

0

_

F t

o

 +

5

0

_

F/-1

_

C to 

+10

_

C

>50

_

F />+1

0

_

C

0-600

(0-2000)

440

#3

430

#3

410

#2

390

#2

380

#2

360

#2

600-1200

(2000-4000)

420

#3

400

#2

390

#2

370

#2

350

#2

340

#1

1200-1800 

(4000-6000)

390

#2

380

#2

360

#2

340

#2

330

#1

310

#1

1800-2400 

(6000-8000)

370

#2

350

#2

340

#2

320

#1

300

#1

290

#1

2400-3000 

(8000-10000)

340

#2

330

#2

310

#1

300

#1

280

#1

260

#1

3000-3700 

(10000-12000)

320

#2

300

#1

290

#1

270

#1

250

#1

240

#1

Table 1-157: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-900

(0-3000)

10-56

Black/

Green

Red/

Black

56/42-36 

ER

22:40-74

900-1800

(3000-6000)

10-54

Black/

Green

Red/

Black

56/42-36 

ER

22:40-74

1800-2700 

(6000-9000)

10

Black/

Green

Red/

Black

56/42-36 

ER

21:40-74

2700-3700 

(9000-12000)

10M Blue

Black/

Green

Red/

Black

56/42-36 

ER

21:40-74

Drive clutch bolt torque 50 ft-lbs

Table 1-158: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

Table 1-159: Chaincase

Center distance in/cm

7.92/20.1

Reverse type

PERC

1.27

SPECIFICATIONS

Table 1-160: Fluids and capacities

Fuel gal/l

11.8/44.7

Oil qts/l

3.25/3.1

Coolant qts/l

5.6/5.3

Chaincase oz/ml

9/266.2

Brake fluid type

DOT4

Table 1-161: Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

.91/2.3

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

.375-.5/1-1.3

Table 1-162: Front Suspension

Suspension type

Edge

IFS shocks

Arvin/7042211

IFS spring rate
lbs-in/kg-mm

68-160/1.22-2.9

IFS Spring installed length 
in/cm

10.5/26.7

Front vertical travel in/cm

10.3/26.2

Ski center distance in/cm

42.5/108

Camber in/mm

.59±.31/15.0±7.9

Toe in/mm

.12-.25/3.0-6.35

Table 1-163: Rear Suspension

Front track shock

Arvin/7041975

FTS Spring rate
lbs-in/kg-mm

160 Var/2.86 Var

FTS Spring installed length

7.46/18.9

Rear track shock

Fox/7042129*

Rear travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-164: Torsion spring

Torsion spring PNs
(LH/RH)

7041935/7041936

Torsion spring diameter in/mm

.375/9.5

Torsion spring tail angle

77

Table 1-165: Dimensions

Width in/cm

48/122

Length in/cm

113/287

Height in/cm

46/117

Est dry weight lb/kg

481/218.4

Table 1-166: Electrical

Ignition timing

25_@2500RPM

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC

Voltage regulator/output

280watt

Magneto pulse

6

CDI marking

4010829

1.28

SPECIFICATIONS

600 HO STANDARD FUSION

MODEL S06M(E,P)6FS(A,B)

Table 1-167: Engine

Engine type

600 Liberty

Engine displacement

599cc

Bore in/mm

3.04/77.25

Stroke in/mm

2.52/64

Piston to cylinder clearance 
in/mm

.0045-.0059/.114-.150

Piston ring end gap

.014-.020/.36-.51

Operating RPM

8100

Idle RPM

1500

Clutch engagement RPM ± 
200

3800

Exhaust valve spring

Pink

Table 1-168: Fuel Delivery

Type

TM38

Main Jet

420

Pilot Jet

50

Jet Needle/Clip position

9DGN6-57/2

Needle Jet

P-8

Throttle gap under cutaway 
in/mm

.083/2.1

Throttle slide cutaway

1.5 Notch

Valve seat

1.5

Starter jet

145

Pilot air jet

.6

Fuel screw setting

1.25

Air screw setting

N/A

Recommended fuel octane 
(R+M/2)

91 

Table 1-169: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -25

_

F/<-3

5

_

C

-3

0

_

F to

 -10

_

F/-3

4

_

C to

 -23

_

C

-1

5

_

F t

o

 +5

_

F/-2

6

_

C to

 -15

_

C

0

_

F t

o

 +

2

0

_

F/-18

_

C to

 -7

_

C

+1

5

_

F to 

+

3

5

_

F/

-9

_

C t

o

 +2

_

C

+30

_

F t

o

 +5

0

_

F/

-1

_

C to

 +1

0

_

C

+45

_

F to

 +6

5

_

F/

+7

_

C to

 +1

8

_

C

>+60

_

F/>+1

6

_

C

0-600

(0-2000)

440

#3

430

#3

420

#2

400

#2

390

#2

380

#2

370

#2

360

#1

600-1200 (2000-

4000)

410

#3

400

#3

390

#2

370

#2

360

#2

350

#2

340

#1

330

#1

1200-1800 

(4000-6000)

370

#3

360

#2

350

#2

340

#2

330

#2

320

#1

310

#1

300

#1

1800-2400 

(6000-8000)

340

#3

320

#2

310

#2

300

#2

280

#2

280

#1

270

#1

260

#1

2400-3000 

(8000-10000)

310

#2

300

#2

290

#2

280

#1

270

#1

260

#1

250

#1

240

#1

3000-3700 

(10000-12000)

290

#2

280

#2

270

#1

250

#1

240

#1

230

#1

220

#1

210

#1

When using non oxygenated fuel with an octane number 

greater than 93, decrease the main jet number in the above 
chart by 10 and insert the E-clip one position. If already in 

position #1 install washer on top when using the above 

fuel.

Table 1-170: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-600

(0-2000)

10-62

Black/

Green

Red/

Black

56/42-36

20:41-76

600-1200

(2000-4000)

10-60

Black/

Green

Red/

Black

56/42-36

20:41-76

1200-1800 

(4000-6000)

10-58

Black/

Green

Red/

Black

56/42-36

20:41-76

1800-2400 

(6000-8000)

10-56

Black/

Green

Red/

Black

56/42-36

20:41-76

2400-3000 

(8000-10000)

10-54

Black/

Green

Red/

Black

56/42-36

20:41-76

3000-3700 

(10000-12000)

10AL

Black/

Green

Red/

Black

56/42-36

20:41-76

Drive clutch bolt torque 50 ft-lbs(69Nm)

Table 1-171: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

1.29

SPECIFICATIONS

Table 1-172: Chaincase

Center distance in/cm

8.373/21.27

Reverse type

PERC

Table 1-173: Fluids and capacities

Fuel gal/l

10.8/40.9

Oil qts/l

3.4/3.2

Coolant qts/l

5.6/5.3

Chaincase oz/ml

11/325.3

Brake fluid type

DOT 4

Table 1-174: IQ Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

1/2.5

Track tension sag in/cm with 10 
lbs/4.54kg placed 16 in/40.6cm 
ahead of rear idler shaft

7/8” - 1 1/8” (2.2 - 2.9cm)

Table 1-175: M-10 Track

Width in/cm

15/38

Length in/cm

128/325

Lug height in/cm

1.25/3.2

Track tension sag in/cm with 10 
lbs/4.54kg placed 16 in/40.6cm 
ahead of rear idler shaft

.875-1.13/2.2-2.9

Table 1-176: Front Suspension

Suspension type

IQ 42.5

IFS shocks

Arvin/7042258*

IFS spring rate lbs-in/kg-mm

100/1.8

Spring installed length in/cm

10.55/26.8

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/mm

2.25±.31/5.7±.79

Toe in/mm

0-.12/0-3.0

Table 1-177: M-10 Rear Suspension

Suspension type

M-10 128

Front track shock

Fox/7043123*

Front track shock spring rate 
lbs-in/kg-mm

180/3.2

Spring installed length in/cm

8.75/22.2

Rear track shock

Fox/7043190*

Lower outer lbs-in/kg-mm

715/12.8

Lower inner lbs-in/kg-mm

425/7.6

Upper lbs-in/kg-mm

273/4.9

Rear travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-178: IQ Rear Suspension

Suspension type

IQ 121

Front track shock (FTS)

Arvin/7043178*

FTS spring rate
lbs-in/kg-mm

130-270/2.3-4.8

FTS spring installed length 
in/cm

7.97/20.2

Rear track shock

Fox/7043177*

Rear idler wheel travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-179: Torsion spring

Torsion spring PNs
(LH/RH)

7043070/7043071

Torsion spring diameter in/mm

.347/8.8

Torsion spring tail angle

80_

Table 1-180: Dimensions

Width in/cm

47.25/120

Length in/cm

115/292

Height in/cm

47/119

Est dry weight lb/kg

480/217.9

Table 1-181: Electrical

Stator output

400w@4000RPM

Ignition timing @ 9.6-12.7% 

throttle

16_@3500 

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC