Yamaha XV19CTSY(C), XV19CTY(C) Stratoliner. Service Manual

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PERIODIC MAINTENANCE AND ADJUSTMENT

ECA10900

NOTICE

Make sure that the oil filler cap is se-

curely tightened, otherwise oil may

seep out when the engine is run-

ning.

To change the engine oil (with or

without oil filter cartridge replace-

1. Maximum level mark

ment)

1. Engine oil drain bolt (oil tank)

2. Minimum level mark

Place the vehicle on a level sur-

6. Place an oil pan under the engine

3. Dipstick

face.

to collect the used oil.

5. If the engine oil is at or below the

Remove the rider seat. (See page

7. Remove engine oil drain bolts A

minimum level mark, add sufficient

4-13.)

and B to drain the oil from the

oil of the recommended type to

Start the engine, warm it up for

crankcase.

raise it to the correct level.

several minutes, and then turn it

off.

TIP

Place an oil pan under the oil tank

When adding oil, be careful not to over-

to collect the used oil.

fill the engine oil tank; the oil level rises

Remove the engine oil filler cap

faster starting from the half level portion

and drain bolt to drain the oil from

on the dipstick.

the oil tank.

6. Insert the dipstick into the oil filler

hole, and then tighten the oil filler

cap.

1. Engine oil drain bolt A (crankcase)

7. Install the rider seat.

2. Engine oil drain bolt B (crankcase)

7-10

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PERIODIC MAINTENANCE AND ADJUSTMENT

TIP

Skip steps 8-10 if the oil filter cartridge

is not being replaced.

8. Remove the oil filter cartridge with

an oil filter wrench.

1. O-ring

1. Oil filter cartridge

2. Torque wrench

TIP

Tightening torque:

Make sure that the O-ring is properly

Oil filter cartridge:

seated.

17 Nm (1.7 m·kgf, 12 ft·lbf)

10. Install the new oil filter cartridge

1. Oil filter cartridge

11. Install the engine oil drain bolts,

with an oil filter wrench, and then

2. Oil filter wrench

and then tighten them to the spec-

tighten it to the specified torque

ified torques.

with a torque wrench.

TIP

An oil filter wrench is available at a

Tightening torques:

Yamaha dealer.

Engine oil drain bolt A (crankcase):

43 Nm (4.3 m·kgf, 31 ft·lbf)

9. Apply a thin coat of clean engine

Engine oil drain bolt B (crankcase):

oil to the O-ring of the new oil filter

43 Nm (4.3 m·kgf, 31 ft·lbf)

Engine oil drain bolt (oil tank):

cartridge.

43 Nm (4.3 m·kgf, 31 ft·lbf)

7-11

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PERIODIC MAINTENANCE AND ADJUSTMENT

ECA15080

12. Pour only

2.5 L

(2.6 US qt,

16.

Start the engine, and then let it idle

NOTICE

2.2 Imp.qt) of the specified amount

for several minutes while checking

of recommended engine oil

●

In order to prevent clutch slip-

it for oil leakage. If oil is leaking, im-

through the filler hole, insert the

page (since the engine oil also

mediately turn the engine off and

dipstick, and then tighten the oil fill-

lubricates the clutch), do not

check for the cause.

er cap.

mix any chemical additives. Do

17.

Turn the engine off, and then

13. Start the engine, rev it several

not use oils with a diesel speci-

check the oil level and correct it if

times, and then turn it off.

fication of “CD” or oils of a high-

necessary.

14. Remove the engine oil filler cap,

er quality than specified. In

18.

Install the rider seat.

and then gradually fill the oil tank

addition, do not use oils labeled

with the remaining oil quantity

“ENERGY CONSERVING II” or

while regularly checking the oil lev-

higher.

el on the dipstick.

●

Make sure that no foreign mate-

rial enters the oil tank.

Recommended engine oil:

See page 9-1.

Oil quantity:

Without oil filter cartridge replace-

ment:

4.10 L (4.33 US qt, 3.61 Imp.qt)

With oil filter cartridge replacement:

4.90 L (5.18 US qt, 4.31 Imp.qt)

TIP

Be sure to wipe off spilled oil on any

1. “CD” specification

parts after the engine and exhaust sys-

2. “ENERGY CONSERVING II”

tem have cooled down.

15. Install the engine oil filler cap.

7-12

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU20051

EAU36762

EAU21382

Transfer case oil

Air filter element

Checking the throttle cable

The transfer case must be checked for

The air filter element must be replaced

free play

oil leakage before each ride. If any

at the intervals specified in the periodic

leakage is found, have a Yamaha deal-

maintenance and lubrication chart.

er check and repair the vehicle. In addi-

Have a Yamaha dealer replace the air

tion, the transfer case oil level should

filter element.

be checked and the oil must be

changed by a Yamaha dealer at the in-

tervals specified in the periodic mainte-

nance and lubrication chart.

1. Throttle cable free play

The throttle cable free play should mea-

sure 4.0-6.0 mm (0.16-0.24 in) at the

throttle grip. Periodically check the

throttle cable free play and, if neces-

sary, have a Yamaha dealer adjust it.

7-13

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU21401

EAU42711

Tire air pressure (measured on cold

Valve clearance

Tires

tires):

The valve clearance changes with use,

To ensure maximum performance,

0-90 kg (0-198 lb):

resulting in improper air-fuel mixture

long service, and safe operation, note

Front:

and/or engine noise. To prevent this

the following:

250 kPa (2.50 kgf/cm², 36 psi)

from occurring, the valve clearance

Rear:

280 kPa (2.80 kgf/cm², 41 psi)

must be adjusted by a Yamaha dealer

Tire air pressure

90-186 kg (198-410 lb):

at the intervals specified in the periodic

Always check and adjust the tire pres-

Front:

maintenance and lubrication chart.

sure before operating the motorcycle.

250 kPa (2.50 kgf/cm², 36 psi)

EWA14651

Rear:

WARNING

280 kPa (2.80 kgf/cm², 41 psi)

Maximum load*:

Operation of this vehicle with im-

186 kg (410 lb)

proper tire pressure may cause se-

* Total weight of rider, passenger, car-

vere injury or death from loss of

go and accessories

control.

EWA10511

Tire inflation pressure should be

WARNING

checked and adjusted when the tem-

perature of the tire equals the ambi-

Never overload your vehicle. Opera-

ent air temperature. Tire inflation

tion of an overloaded vehicle could

pressure must be adjusted accord-

cause an accident.

ing to total weight of cargo, rider,

passenger, and accessories (wind-

shield, sidebags, etc. if approved for

this model).

7-14

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PERIODIC MAINTENANCE AND ADJUSTMENT

EWA10461

Tire inspection

TIP

WARNING

These limits may be different by regula-

The front and rear tires should be of

tion from country to country. If so, con-

the same make and design, other-

form to the limits specified by the

wise the handling characteristics of

regulations of your own country.

the vehicle may be different, which

EWA10580

could lead to an accident.

WARNING

After extensive tests, only the tires list-

● It is dangerous to ride with a

ed below have been approved for this

worn-out tire. When a tire tread

model by Yamaha Motor Co., Ltd.

begins to show crosswise lines,

1. Tire sidewall

2. Tire wear indicator

have a Yamaha dealer replace

Front tire:

3. Tire tread depth

the tire immediately.

Size:

● The replacement of all wheel-

130/70R18M/C 63H

Always check the tires before operating

Manufacturer/model:

and brake-related parts, includ-

the motorcycle. If a tire tread shows

DUNLOP/D251F

ing the tires, should be left to a

crosswise line (minimum tread depth),

BRIDGESTONE/G851 RADIAL G

Yamaha dealer, who has the

Rear tire:

if the tire has a nail or glass fragments

necessary professional knowl-

Size:

in it, or if the sidewall is cracked, con-

edge and experience.

190/60R17M/C 78H

tact a Yamaha dealer immediately and

Manufacturer/model:

have the tire replaced.

DUNLOP/D251

Tire information

BRIDGESTONE/G850 RADIAL G

Minimum tire tread depth (front and

This motorcycle is equipped with cast

rear):

wheels and tubeless tires.

1.0 mm (0.04 in)

7-15

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU21960

EAU22072

EAU22271

Cast wheels

Clutch lever

Adjusting the rear brake light

To maximize the performance, durabil-

Since this model is equipped with a hy-

switch

ity, and safe operation of your vehicle,

draulic clutch, adjusting the clutch lever

note the following points regarding the

free play is not needed. However, it is

specified wheels.

necessary to check the clutch fluid level

●

The wheel rims should be checked

and check the hydraulic system for

for cracks, bends or warpage be-

leakage before each ride. If the clutch

fore each ride. If any damage is

lever free play does become excessive,

found, have a Yamaha dealer re-

and shifting becomes rough or clutch

place the wheel. Do not attempt

slippage occurs, causing poor acceler-

even the smallest repair to the

ation, there may be air in the clutch sys-

wheel. A deformed or cracked

tem. If there is air in the hydraulic

1. Rear brake light switch

wheel must be replaced.

system, have a Yamaha dealer bleed

2. Rear brake light switch adjusting nut

●

The wheel should be balanced

the system before operating the motor-

whenever either the tire or wheel

cycle.

The rear brake light switch, which is ac-

has been changed or replaced. An

tivated by the brake pedal, is properly

unbalanced wheel can result in

adjusted when the brake light comes

poor performance, adverse han-

on just before braking takes effect. If

dling characteristics, and a short-

necessary, adjust the brake light switch

ened tire life.

as follows.

●

Ride at moderate speeds after

Turn the rear brake light switch adjust-

changing a tire since the tire sur-

ing nut while holding the rear brake light

face must first be “broken in” for it

switch in place. To make the brake light

to develop its optimal characteris-

come on earlier, turn the adjusting nut

tics.

in direction (a). To make the brake light

come on later, turn the adjusting nut in

direction (b).

7-16

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU22390

EAU38630

indicator grooves have almost disap-

Checking the front and rear

Checking the brake and clutch

peared, have a Yamaha dealer replace

brake pads

fluid levels

the brake pads as a set.

The front and rear brake pads must be

Front brake

checked for wear at the intervals spec-

EAU22500

Rear brake pads

ified in the periodic maintenance and

lubrication chart.

EAU22430

Front brake pads

1. Minimum level mark

1. Lining thickness

Rear brake

Check each rear brake pad for damage

and measure the lining thickness. If a

brake pad is damaged or if the lining

1. Brake pad wear indicator groove

thickness is less than 0.8 mm (0.03 in),

Each front brake pad is provided with

have a Yamaha dealer replace the

wear indicator grooves, which allow

brake pads as a set.

you to check the brake pad wear with-

out having to disassemble the brake.

To check the brake pad wear, check

1. Minimum level mark

the wear indicator grooves. If a brake

pad has worn to the point that the wear

7-17

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PERIODIC MAINTENANCE AND ADJUSTMENT

Clutch

Observe these precautions:

● As the brake pads wear, it is nor-

● When checking the brake and

mal for the brake fluid level to grad-

clutch fluid levels, make sure that

ually go down. However, if the

the top of each reservoir is level.

brake fluid level goes down sud-

● Use only the recommended quality

denly, have a Yamaha dealer

brake fluid, otherwise the rubber

check the cause.

seals may deteriorate, causing

leakage and poor braking or clutch

performance.

1. Minimum level mark

Recommended brake and clutch flu-

id:

Insufficient brake or clutch fluid may al-

DOT 4 brake fluid

low air to enter the brake or clutch sys-

tems, possibly causing them to become

●

Refill with the same type of brake

ineffective.

fluid. Mixing fluids may result in a

harmful chemical reaction and

TIP

lead to poor braking or clutch per-

The rear brake fluid reservoir is located

formance.

under the rider seat. (See page 4-13.)

●

Be careful that water does not en-

ter the brake or clutch fluid reser-

Before riding, check that the brake and

voir when refilling. Water will

clutch fluids are above the minimum

significantly lower the boiling point

level marks and replenish if necessary.

of the fluid and may result in vapor

A low brake or clutch fluid level may in-

lock.

dicate brake or clutch system leakage

●

Brake fluid may deteriorate paint-

and/or worn brake pads. If the brake or

ed surfaces or plastic parts. Al-

clutch levels are low, be sure to check

ways clean up spilled fluid

the brake or clutch systems for leakage

immediately.

and the brake pads for wear.

7-18

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU22751

EAU23040

3. Note the position of the drive belt

Changing the brake and

Drive belt slack

with a force of 45 N (4.5 kgf, 10 lbf)

clutch fluids

The drive belt slack should be checked

applied to the belt with a belt ten-

Have a Yamaha dealer change the

and adjusted at the intervals specified

sion gauge as shown.

brake and clutch fluids at the intervals

in the periodic maintenance and lubri-

cation chart.

TIP

specified in the TIP after the periodic

A belt tension gauge is available at a

maintenance and lubrication chart. In

EAU38410

Yamaha dealer.

addition, have the oil seals of the brake

To check the drive belt slack

and clutch master cylinders and cali-

1. Place the vehicle on the sidestand.

pers as well as the brake and clutch

2. Note the current position of the

hoses replaced at the intervals listed

drive belt using the marks near the

below or whenever they are damaged

drive belt check hole.

or leaking.

● Oil seals: Replace every two

TIP

years.

The marks near the drive belt check

● Brake and clutch hoses: Replace

hole are 5.0 mm (0.2 in) apart.

every four years.

1. Belt tension gauge

4. Calculate the drive belt slack by

subtracting the measurement not-

ed in step 2 from the measurement

noted in step 3.

Drive belt slack:

7.5-13.0 mm (0.30-0.51 in)

1. Drive belt

2. Marks

5. If the drive belt slack is incorrect,

3. Drive belt slack

have a Yamaha dealer adjust it.

7-19

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU23093

EAU23111

EAU44271

Checking and lubricating the

cables

throttle grip and cable

brake and shift pedals

The operation of all control cables and

The operation of the throttle grip should

the condition of the cables should be

be checked before each ride. In addi-

checked before each ride, and the ca-

tion, the cable should be lubricated at

bles and cable ends should be lubricat-

the intervals specified in the periodic

ed if necessary. If a cable is damaged

maintenance chart.

or does not move smoothly, have a

Yamaha dealer check or replace it.

WARNING! Damage to the outer

housing of cables may result in in-

ternal rusting and cause interfer-

ence with cable movement. Replace

damaged cables as soon as possi-

ble to prevent unsafe conditions.

[EWA10711]

Recommended lubricant:

Yamaha Chain and Cable Lube or

engine oil

The operation of the brake and shift

pedals should be checked before each

ride, and the pedal pivots should be lu-

bricated if necessary.

7-20

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU23202

EAU23250

EAU23272

Checking and lubricating the

Lubricating the rear suspen-

Checking the front fork

sidestand

sion

The condition and operation of the front

fork must be checked as follows at the

intervals specified in the periodic main-

tenance and lubrication chart.

To check the condition

Check the inner tubes for scratches,

damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level sur-

The operation of the sidestand should

The pivoting points of the rear suspen-

face and hold it in an upright posi-

be checked before each ride, and the

sion must be lubricated at the intervals

tion. WARNING! To avoid injury,

sidestand pivot and metal-to-metal

specified in the periodic maintenance

securely support the vehicle so

contact surfaces should be lubricated if

and lubrication chart.

there is no danger of it falling

necessary.

over. [EWA10751]

EWA10731

Recommended lubricant:

2. While applying the front brake,

WARNING

Lithium-soap-based grease

push down hard on the handlebars

If the sidestand does not move up

several times to check if the front

and down smoothly, have a Yamaha

fork compresses and rebounds

dealer check or repair it. Otherwise,

smoothly.

the sidestand could contact the

ground and distract the operator, re-

sulting in a possible loss of control.

Recommended lubricant:

Lithium-soap-based grease

7-22

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU23283

EAU23290

Checking the steering

Checking the wheel bearings

Worn or loose steering bearings may

The front and rear wheel bearings must

cause danger. Therefore, the operation

be checked at the intervals specified in

of the steering must be checked as fol-

the periodic maintenance and lubrica-

lows at the intervals specified in the pe-

tion chart. If there is play in the wheel

riodic maintenance and lubrication

hub or if the wheel does not turn

chart.

smoothly, have a Yamaha dealer check

1. Place a stand under the engine to

the wheel bearings.

raise the front wheel off the

ECA10590

ground. (See page 7-29 for more

NOTICE

information.)

WARNING! To

If any damage is found or the front

avoid injury, securely support

fork does not operate smoothly,

the vehicle so there is no danger

have a Yamaha dealer check or re-

of it falling over. [EWA10751]

pair it.

2. Hold the lower ends of the front

fork legs and try to move them for-

ward and backward. If any free

play can be felt, have a Yamaha

dealer check or repair the steering.

7-23

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU33652

working near batteries. In case

battery tends to discharge more quickly

Battery

of contact, administer the fol-

if the vehicle is equipped with optional

lowing FIRST AID.

electrical accessories.

• EXTERNAL: Flush with plenty

of water.

To store the battery

• INTERNAL: Drink large quan-

If the vehicle will not be used for

tities of water or milk and im-

more than one month, remove the

mediately call a physician.

battery, fully charge it, and then

• EYES: Flush with water for 15

place it in a cool, dry place.

minutes and seek prompt

NOTICE: When removing the

medical attention.

battery, be sure the key is

1. Negative battery lead (black)

●

Batteries produce explosive hy-

turned to “OFF”, then discon-

2. Positive battery lead (red)

drogen gas. Therefore, keep

nect the negative lead before

3. Battery

sparks, flames, cigarettes, etc.,

disconnecting the positive lead.

away from the battery and pro-

[ECA16302]

This model is equipped with a VRLA

vide sufficient ventilation when

If the battery will be stored for more

(Valve Regulated Lead Acid) battery.

charging it in an enclosed

than two months, check it at least

There is no need to check the electro-

space.

once a month and fully charge it if

lyte or to add distilled water. However,

●

KEEP THIS AND ALL BATTER-

necessary.

the battery lead connections need to be

IES OUT OF THE REACH OF

Fully charge the battery before in-

checked and, if necessary, tightened.

EWA10760

CHILDREN.

stallation.

WARNING

After installation, make sure that

the battery leads are properly con-

● Electrolyte is poisonous and

To charge the battery

nected to the battery terminals.

dangerous since it contains sul-

Have a Yamaha dealer charge the bat-

furic acid, which causes severe

tery as soon as possible if it seems to

burns. Avoid any contact with

have discharged. Keep in mind that the

skin, eyes or clothing and al-

ways shield your eyes when

7-24

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PERIODIC MAINTENANCE AND ADJUSTMENT

ECA10631

EAU38373

NOTICE

Replacing the fuses

The main fuse, the fuel injection system

● Always keep the battery

fuse, and the fuse box, which contains

charged. Storing a discharged

the fuses for the individual circuits, are

battery can cause permanent

located under the rider seat. (See page

battery damage.

4-13.)

● To charge a VRLA (Valve Regu-

lated Lead Acid) battery, a spe-

cial

(constant-voltage) battery

charger is required. Using a

Fuse box

conventional battery charger

Auxiliary DC connector fuse

will damage the battery. If you

Signaling system fuse

do not have access to a con-

Ignition fuse

stant-voltage battery charger,

Backup fuse (for odometer and clock)

have a Yamaha dealer charge

ECU (Electronic Control Unit) fuse

your battery.

Headlight fuse

Taillight fuse

Main fuse

Spare fuse

Fuel injection system fuse

Fuel injection system spare fuse

If a fuse is blown, replace it as follows.

Fuse box

1. Turn the key to “OFF” and turn off

the electrical circuit in question.

2. Remove the blown fuse, and then

install a new fuse of the specified

amperage. WARNING! Do not

use a fuse of a higher amperage

rating than recommended to

avoid causing extensive dam-

age to the electrical system and

possibly a fire. [EWA15131]

7-25

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU39124

oughly clean off any dirt and fin-

Specified fuses:

Replacing a headlight bulb

Main fuse:

gerprints on the headlight bulb

50.0 A

using a cloth moistened with al-

Headlight fuse:

cohol or thinner.

20.0 A

●

Headlight lens

Signaling system fuse:

Do not affix any type of tinted

10.0 A

Ignition fuse:

film or stickers to the headlight

25.0 A

lens.

Fuel injection system fuse:

Do not use a headlight bulb of a

15.0 A

wattage higher than specified.

ECU (Electronic Control Unit) fuse:

10.0 A

Auxiliary DC connector fuse:

1. Low beam headlight bulb

3.0 A

2. High beam headlight bulb

Taillight fuse:

This model features a headlight

10.0 A

Backup fuse:

equipped with two quartz bulbs. If the

10.0 A

high beam or the low beam bulb burns

out, replace it as follows.

Turn the key to “ON” and turn on

ECA10650

the electrical circuit in question to

NOTICE

check if the device operates.

Take care not to damage the follow-

Do not touch the glass part of the bulb.

If the fuse immediately blows

ing parts:

again, have a Yamaha dealer

● Headlight bulb

check the electrical system.

Do not touch the glass part of

the headlight bulb to keep it free

from oil, otherwise the transpar-

ency of the glass, the luminosity

of the bulb, and the bulb life will

be adversely affected. Thor-

7-26

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU24181

4. Place a new headlight bulb into po-

Installing the headlight unit

Tail/brake light

sition, and then secure it with the

1. Install the headlight unit by install-

This model is equipped with an LED-

bulb holder.

ing the screws.

type tail/brake light.

5. Connect the coupler, and then in-

2. Connect the coupler to the head-

If the tail/brake light does not come on,

stall the headlight bulb holder cov-

light body cover.

have a Yamaha dealer check it.

er by turning it clockwise.

3. Install the headlight body cover by

installing the bolts.

To replace the low beam headlight bulb

4. Install the windshield.

1. Disconnect the headlight coupler,

5. Have a Yamaha dealer adjust the

and then remove the burnt-out

headlight beam if necessary.

bulb by turning it counterclock-

wise.

1. Headlight coupler

2. Headlight bulb

2. Install a new bulb by turning it

clockwise.

3. Connect the headlight coupler.

7-28

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU38382

EAU24330

EAU24350

Replacing a turn signal light

License plate light

Supporting the motorcycle

bulb

If the license plate light does not come

Since this model is not equipped with a

1. Remove the turn signal light lens

on, have a Yamaha dealer check the

centerstand, follow these precautions

by removing the screw, and then

electrical circuit or replace the bulb.

when removing the front and rear

turning the lens counterclockwise.

wheel or performing other maintenance

requiring the motorcycle to stand up-

right. Check that the motorcycle is in a

stable and level position before starting

any maintenance. A strong wooden

box can be placed under the engine for

added stability.

To service the front wheel

1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, if

1. Screw

an additional motorcycle stand is

2. Remove the burnt-out bulb by

not available, by placing a jack un-

pushing it in and turning it counter-

der the frame in front of the rear

clockwise.

wheel.

3. Insert a new bulb into the socket,

2. Raise the front wheel off the

push it in, and then turn it clock-

ground by using a motorcycle

wise until it stops.

stand.

4. Install the lens by turning it clock-

wise, and then installing the screw.

To service the rear wheel

NOTICE: Do not overtighten the

Raise the rear wheel off the ground by

screw, otherwise the lens may

using a motorcycle stand or, if a motor-

break. [ECA11191]

cycle stand is not available, by placing

7-29

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU25851

a jack either under each side of the

heaters or furnaces. Gasoline or

Troubleshooting

frame in front of the rear wheel or under

gasoline vapors can ignite or ex-

Although Yamaha motorcycles receive

each side of the swingarm.

plode, causing severe

injury

a thorough inspection before shipment

property damage.

from the factory, trouble may occur dur-

ing operation. Any problem in the fuel,

compression, or ignition systems, for

example, can cause poor starting and

loss of power.

The following troubleshooting chart

represents a quick and easy procedure

for checking these vital systems your-

self. However, should your motorcycle

require any repair, take it to a Yamaha

dealer, whose skilled technicians have

the necessary tools, experience, and

know-how to service the motorcycle

properly.

Use only genuine Yamaha replace-

ment parts. Imitation parts may look like

Yamaha parts, but they are often inferi-

or, have a shorter service life and can

lead to expensive repair bills.

EWA15141

WARNING

When checking the fuel system, do

not smoke, and make sure there are

no open flames or sparks in the ar-

ea, including pilot lights from water

7-30

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PERIODIC MAINTENANCE AND ADJUSTMENT

EAU42601

Troubleshooting chart

1. Fuel

There is enough fuel.

Check the compression.

Check the fuel level in

the fuel tank.

The engine does not start.

There is no fuel.

Supply fuel.

Check the compression.

2. Compression

There is compression.

Check the ignition.

Operate the electric starter.

Have a Yamaha dealer

There is no compression.

check the vehicle.

3. Ignition

Wipe off with a dry cloth and correct the

Wet

Operate the electric starter.

spark plug gaps, or replace the spark plugs.

Remove the spark plugs

and check the electrodes.

The engine does not start.

Dry

Have a Yamaha dealer check the vehicle.

Check the battery.

4. Battery

The engine turns over

The battery is good.

quickly.

The engine does not start.

Operate the electric starter.

Have a Yamaha dealer

The engine turns over

Check the battery lead connections,

check the vehicle.

slowly.

and charge the battery if necessary.

7-31

-------------------------------------------------------------------------------------------------------------------------------------------------------------

MOTORCYCLE CARE AND STORAGE

EAU37833

EAU39166

ucts onto seals, gaskets, the drive

Matte color caution

Care

belt and wheel axles. Always rinse

ECA15192

While the open design of a motorcycle

the dirt and degreaser off with wa-

NOTICE

reveals the attractiveness of the tech-

ter.

Some models are equipped with

nology, it also makes it more vulnera-

matte colored finished parts. Be

ble. Rust and corrosion can develop

Cleaning

sure to consult a Yamaha dealer for

even if high-quality components are

ECA10771

advice on what products to use be-

used. A rusty exhaust pipe may go un-

NOTICE

fore cleaning the vehicle. Using a

noticed on a car, however, it detracts

●

Avoid using strong acidic wheel

brush, harsh chemical products or

from the overall appearance of a motor-

cleaners, especially on spoked

cleaning compounds when cleaning

cycle. Frequent and proper care does

wheels. If such products are

these parts will scratch or damage

not only comply with the terms of the

used on hard-to-remove dirt, do

their surface. Wax also should not

warranty, but it will also keep your

not leave the cleaner on the af-

be applied to any matte colored fin-

motorcycle looking good, extend its life

fected area any longer than in-

ished parts.

and optimize its performance.

structed. Also, thoroughly rinse

the area off with water, immedi-

Before cleaning

ately dry it, and then apply a cor-

1. Cover the muffler outlet with a

rosion protection spray.

plastic bag after the engine has

●

Improper cleaning can damage

cooled down.

plastic parts such as cowlings,

2. Make sure that all caps and covers

panels, windshields, headlight

as well as all electrical couplers

lenses, meter lenses, etc. Use

and connectors, including the

only a soft, clean cloth or

spark plug caps, are tightly in-

sponge with mild detergent and

stalled.

water to clean plastic.

3. Remove extremely stubborn dirt,

●

Do not use any harsh chemical

like oil burnt onto the crankcase,

products on plastic parts. Be

with a degreasing agent and a

sure to avoid using cloths or

brush, but never apply such prod-

sponges which have been in

8-1

-------------------------------------------------------------------------------------------------------------------------------------------------------------

MOTORCYCLE CARE AND STORAGE

contact with strong or abrasive

scratched, use a quality plastic

1. Clean the motorcycle with cold wa-

cleaning products, solvent or

polishing compound after

ter and a mild detergent, after the

thinner, fuel (gasoline), rust re-

washing.

engine has cooled down.

movers or inhibitors, brake flu-

NOTICE: Do not use warm water

id, antifreeze or electrolyte.

since it increases the corrosive

After normal use

● Do not use high-pressure wash-

action of the salt. [ECA10791]

Remove dirt with warm water, a mild

ers or steam-jet cleaners since

2. After drying the motorcycle, apply

detergent, and a soft, clean sponge,

they cause water seepage and

a corrosion protection spray on all

and then rinse thoroughly with clean

deterioration in the following ar-

metal, including chrome- and nick-

water. Use a toothbrush or bottlebrush

eas: seals (of wheel and swing-

el-plated, surfaces to prevent cor-

for hard-to-reach areas. Stubborn dirt

arm bearings, fork and brakes),

rosion.

and insects will come off more easily if

electric components (couplers,

the area is covered with a wet cloth for

connectors,

instruments,

After cleaning

a few minutes before cleaning.

switches and lights), breather

Dry the motorcycle with a chamois

hoses and vents.

or an absorbing cloth.

After riding in the rain, near the sea or

● For motorcycles equipped with

Use a chrome polish to shine

on salt-sprayed roads

a windshield: Do not use strong

chrome, aluminum and stainless-

Since sea salt or salt sprayed on roads

cleaners or hard sponges as

steel parts, including the exhaust

during winter are extremely corrosive in

they will cause dulling or

system. (Even the thermally in-

combination with water, carry out the

scratching. Some cleaning com-

duced discoloring of stainless-

following steps after each ride in the

pounds for plastic may leave

steel exhaust systems can be re-

rain, near the sea or on salt-sprayed

scratches on the windshield.

moved through polishing.)

roads.

Test the product on a small hid-

To prevent corrosion, it is recom-

den part of the windshield to

TIP

mended to apply a corrosion pro-

make sure that it does not leave

Salt sprayed on roads in the winter may

tection spray on all metal,

any marks. If the windshield is

remain well into spring.

including chrome- and nickel-plat-

ed, surfaces.

Use spray oil as a universal clean-

er to remove any remaining dirt.

8-2

-------------------------------------------------------------------------------------------------------------------------------------------------------------

MOTORCYCLE CARE AND STORAGE

ECA10950

5. Touch up minor paint damage

neutral detergent, and after cleaning,

NOTICE

caused by stones, etc.

thoroughly wash it off with water. For

6. Wax all painted and chrome-plat-

● Apply spray oil and wax spar-

additional cleaning, use Yamaha Wind-

ed surfaces. Avoid combination

ingly and make sure to wipe off

shield Cleaner or other quality cleaner.

cleaner waxes, many of which

any excess.

Some cleaning compounds for plastics

contain abrasives that may mar

● Never apply oil or wax to the

may leave scratches on surfaces of the

the paint or protective finish.

drive belt.

windshield. Before using them, make a

7. Let the motorcycle dry completely

● Never apply oil or wax to any

test by polishing an area which does

before storing or covering it.

rubber and plastic parts, but

not affect your visibility.

EWA11131

treat them with a suitable care

WARNING

product.

Cleaning the sidebags

Contaminants on the brakes or tires

● Avoid using abrasive polishing

Water can be harmful to untreated

can cause loss of control.

compounds as they will wear

leather. Use Yamaha Saddle Soap or

●

Make sure that there is no oil or

away the paint.

another quality brand according to the

wax on the brakes or tires.

manufacturer’s directions to clean the

●

If necessary, clean the brake

TIP

leather on the sidebags. Polish the dry

discs and brake linings with a

Consult a Yamaha dealer for advice on

leather with a soft cloth, and then treat

regular brake disc cleaner or ac-

what products to use.

with Yamaha Mink Oil or another high-

etone, and wash the tires with

quality leather protectant for increased

Special care is needed for cleaning

warm water and a mild deter-

water resistance.

the windshield and sidebags on this

gent. Before riding at higher

model. Be sure to follow the instruc-

speeds, test the motorcycle’s

tions below.

braking performance and cor-

nering behavior.

Cleaning the windshield

Avoid using any alkaline or strong acid

cleaner, gasoline, brake fluid, or any

other solvent. Clean the windshield with

a cloth or sponge dampened with a

8-3

-------------------------------------------------------------------------------------------------------------------------------------------------------------

MOTORCYCLE CARE AND STORAGE

EAU26281

Perform the following steps to pro-

Lubricate all control cables and the

Storage

tect the cylinders, piston rings, etc.

pivoting points of all levers and

from corrosion.

pedals as well as of the side-

Short-term

Remove the spark plug caps

stand/centerstand.

Always store your motorcycle in a cool,

and spark plugs.

Check and, if necessary, correct

dry place and, if necessary, protect it

Pour a teaspoonful of engine oil

the tire air pressure, and then lift

against dust with a porous cover.

into each spark plug bore.

the motorcycle so that both of its

ECA10810

Install the spark plug caps onto

wheels are off the ground. Alterna-

NOTICE

the spark plugs, and then place

tively, turn the wheels a little every

● Storing the motorcycle in a

the spark plugs on the cylinder

month in order to prevent the tires

poorly ventilated room or cover-

head so that the electrodes are

from becoming degraded in one

ing it with a tarp, while it is still

grounded. (This will limit spark-

spot.

wet, will allow water and humid-

ing during the next step.)

Cover the muffler outlet with a

ity to seep in and cause rust.

Turn the engine over several

plastic bag to prevent moisture

● To prevent corrosion, avoid

times with the starter. (This will

from entering it.

damp cellars, stables (because

coat the cylinder walls with oil.)

Remove the battery and fully

of the presence of ammonia)

WARNING! To prevent dam-

charge it. Store it in a cool, dry

and areas where strong chemi-

age or injury from sparking,

place and charge it once a month.

cals are stored.

make sure to ground the

Do not store the battery in an ex-

spark plug electrodes while

cessively cold or warm place [less

Long-term

turning the engine over.

than 0 °C (30°F) or more than 30

Before storing your motorcycle for sev-

[EWA10951]

°C (90°F)]. For more information

eral months:

Remove the spark plug caps

on storing the battery, see page

1. Follow all the instructions in the

from the spark plugs, and then

7-24.

“Care” section of this chapter.

install the spark plugs and the

TIP

2. Fill up the fuel tank and add fuel

spark plug caps.

Make any necessary repairs before

stabilizer (if available) to prevent

storing the motorcycle.

the fuel tank from rusting and the

fuel from deteriorating.

8-4

-------------------------------------------------------------------------------------------------------------------------------------------------------------

SPECIFICATIONS

Dimensions:

Engine oil:

Spark plug (s):

Overall length:

Type:

Manufacturer/model:

2580 mm (101.6 in)

YAMALUBE 4 20W-50 or SAE 20W-50

NGK/DPR8EA-9

Overall width:

Recommended engine oil grade:

Manufacturer/model:

1100 mm (43.3 in)

API service SG type or higher, JASO

DENSO/X24EPR-U9

Overall height:

standard MA

Spark plug gap:

1515 mm (59.6 in)

Engine oil quantity:

0.8-0.9 mm (0.031-0.035 in)

Seat height:

Without oil filter cartridge replacement:

Clutch:

705 mm (27.8 in)

4.10 L (4.33 US qt, 3.61 Imp.qt)

Clutch type:

Wheelbase:

With oil filter cartridge replacement:

Wet, multiple-disc

1715 mm (67.5 in)

4.90 L (5.18 US qt, 4.31 Imp.qt)

Transmission:

Ground clearance:

Transfer gear oil:

Primary reduction system:

155 mm (6.10 in)

Type:

Spur gear

Minimum turning radius:

SAE 80 API GL-4 Hypoid gear oil

Primary reduction ratio:

3480 mm (137.0 in)

Quantity:

72/51 (1.412)

Weight:

0.55 L (0.58 US qt, 0.48 Imp.qt)

Secondary reduction system:

With oil and fuel:

Air filter:

Chain/belt drive

364.0 kg (802 lb)

Air filter element:

Secondary reduction ratio:

Engine:

Oil-coated paper element

37/30 × 70/31 (2.785)

Engine type:

Fuel:

Transmission type:

Air cooled 4-stroke, OHV

Recommended fuel:

Constant mesh 5-speed

Cylinder arrangement:

Premium unleaded gasoline only

Operation:

V-type 2-cylinder

Fuel tank capacity:

Left foot operation

Displacement:

17.0 L (4.49 US gal, 3.74 Imp.gal)

Gear ratio:

1854.0 cm³

Fuel reserve amount:

1st:

Bore × stroke:

3.0 L (0.79 US gal, 0.66 Imp.gal)

38/16 (2.375)

100.0 × 118.0 mm (3.94 × 4.65 in)

Fuel injection:

2nd:

Compression ratio:

Throttle body:

33/21 (1.571)

9.48 :1

Manufacturer:

3rd:

Starting system:

MIKUNI

29/25 (1.160)

Electric starter

Type/quantity:

4th:

Lubrication system:

AC43/2

26/28 (0.929)

Dry sump

5th:

24/30 (0.800)

9-1

-------------------------------------------------------------------------------------------------------------------------------------------------------------

SPECIFICATIONS

Chassis:

Front:

Front suspension:

Frame type:

250 kPa (2.50 kgf/cm², 36 psi)

Type:

Double cradle

Rear:

Telescopic fork

Caster angle:

280 kPa (2.80 kgf/cm², 41 psi)

Spring/shock absorber type:

31.30 °

Loading condition:

Coil spring/oil damper

Trail:

90-186 kg (198-410 lb)

Wheel travel:

152.0 mm (5.98 in)

Front:

130.0 mm (5.12 in)

Front tire:

250 kPa (2.50 kgf/cm², 36 psi)

Rear suspension:

Type:

Rear:

Type:

Tubeless

280 kPa (2.80 kgf/cm², 41 psi)

Swingarm (link suspension)

Size:

Front wheel:

Spring/shock absorber type:

130/70R18M/C 63H

Wheel type:

Coil spring/gas-oil damper

Manufacturer/model:

Cast wheel

Wheel travel:

DUNLOP/D251F

Rim size:

110.0 mm (4.33 in)

Manufacturer/model:

18M/C x MT4.00

Electrical system:

BRIDGESTONE/G851 RADIAL G

Rear wheel:

Ignition system:

Rear tire:

Wheel type:

TCI (digital)

Type:

Cast wheel

Charging system:

Tubeless

Rim size:

AC magneto

Size:

17M/C x MT5.50

Battery:

190/60R17M/C 78H

Front brake:

Model:

Manufacturer/model:

Type:

GT14B-4

DUNLOP/D251

Dual disc brake

Voltage, capacity:

Manufacturer/model:

Operation:

12 V, 12.0 Ah

BRIDGESTONE/G850 RADIAL G

Right hand operation

Headlight:

Loading:

Recommended fluid:

Bulb type:

Maximum load:

DOT 4

Halogen bulb

186 kg (410 lb)

Rear brake:

Bulb voltage, wattage × quantity:

(Total weight of rider, passenger, cargo and

Type:

Low beam headlight:

accessories)

Single disc brake

12 V, 51.0 W × 1

Tire air pressure (measured on cold

Operation:

High beam headlight:

tires):

Right foot operation

12 V, 55.0 W × 1

Loading condition:

Recommended fluid:

Tail/brake light:

0-90 kg (0-198 lb)

DOT 4

LED

9-2

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CONSUMER INFORMATION

EAU26351

EAU26381

EAU26400

Identification numbers

Key identification number

Vehicle identification number

Record the key identification number,

vehicle identification number and mod-

el label information in the spaces pro-

vided below for assistance when

ordering spare parts from a Yamaha

dealer or for reference in case the vehi-

cle is stolen.

KEY IDENTIFICATION NUMBER:

1. Key identification number

1. Vehicle identification number

The key identification number is

The vehicle identification number is

stamped into the key tag. Record this

stamped into the steering head pipe.

VEHICLE IDENTIFICATION

number in the space provided and use

Record this number in the space pro-

NUMBER:

it for reference when ordering a new

vided.

key.

TIP

The vehicle identification number is

used to identify your motorcycle and

may be used to register your motor-

MODEL LABEL INFORMATION:

cycle with the licensing authority in your

area.

10-1

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CONSUMER INFORMATION

EAU26551

Reporting safety defects

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately

inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,

U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group

of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems

between you, your dealer, or Yamaha Motor Corporation, U.S.A.

To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to

http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also

obtain other information about motor vehicle safety from http://www.safercar.gov.

10-3

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CONSUMER INFORMATION

EAU26560

Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:

Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other

than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-

hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of

the vehicle after such device or element of design has been removed or rendered inoperative by any person.

“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.

These acts include tampering with the following systems; i.e., modification, removal, etc.

Exhaust system

• Muffler

• Exhaust pipe

• Silencer

Intake system

• Air cleaner case

• Air cleaner element

• Intake duct

10-4

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CONSUMER INFORMATION

EAU26663

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED

WARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants that

THE CUSTOMER’S RESPONSIBILITY under this

Engine

new Yamaha motorcycles will be free from defects in

warranty shall be to:

Displacement

Period

material and workmanship for the period of time stated

Operate and maintain the motorcycle as specified in

Under 50cc

6,000 km (3,750 miles)

herein, subject to certain stated limitations.

the appropriate Owner’s Manual, and

or five years, whichever occurs first

Give notice to an authorized Yamaha motorcycle

THE PERIOD OF WARRANTY for Yamaha motorcycles

dealer of any and all apparent defects within ten (10)

50cc to 169cc

12,000 km (7,465 miles)

originally equipped with headlight, stoplight, and turn

days after discovery, and make the machine available

or five years whichever occurs first

signals shall be one (1) year from the date of purchase,

at that time for inspection and repairs at such dealer’s

with no mileage limitation.

place of business.

170cc to 279cc

18,000 km (11,185 miles)

or five years, whichever occurs first

MODELS EXCLUDED FROM WARRANTY include

WARRANTY TRANSFER: To transfer the warranty from

those used for non-Yamaha-authorized renting, leasing

the original purchaser to any subsequent purchaser, it is

280cc and over

30,000 km (18,641 miles)

or other commercial purposes, and TZ models.

imperative that the machine be inspected and registered

or five years, whichever occurs first

for warranty by an authorized Yamaha motorcycle dealer.

DURING THE PERIOD OF WARRANTY, any authorized

In order for this warranty to remain in effect, this

YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO

Yamaha motorcycle dealer will, free of charge, repair or

inspection and registration must take place within ten

OTHER WARRANTY OF ANY KIND, EXPRESSED OR

replace any part adjudged defective by Yamaha due to

(10) days after transfer. An inspection and registration fee

IMPLIED. ALL IMPLIED WARRANTIES OF

faulty workmanship or material from the factory. Parts used

will be charged for this service.

MERCHANTABILITY AND FITNESS FOR A

in warranty repairs will be warranted for the balance of the

PARTICULAR PURPOSE WHICH EXCEED THE

product’s warranty period. All parts replaced under

EMISSION CONTROL SYSTEM WARRANTY:

OBLIGATIONS AND TIME LIMITS STATED IN THIS

warranty become property of Yamaha Motor Corporation,

Yamaha Motor Corporation, U.S.A. also warrants to the

WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA

U.S.A.

ultimate purchaser and each subsequent purchaser of

MOTOR CORPORATION, U.S.A. AND EXCLUDED

each Yamaha motorcycle covered by this warranty with a

FROM THIS WARRANTY.

GENERAL EXCLUSIONS from this warranty shall

displacement of

50cc or greater, that the vehicle is

include any failures caused by:

designed, built, and equipped so as to conform at the

SOME STATES DO NOT ALLOW LIMITATIONS ON

Competition or racing use.

time of sale with all U.S. emissions standards applicable

HOW LONG AN IMPLIED WARRANTY LASTS, SO THE

Installation of parts or accessories that are not

at the time of manufacture and that it is free from defects

ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO

qualitatively equivalent to genuine Yamaha parts.

in materials and workmanship which would cause it not

EXCLUDED FROM THIS WARRANTY ARE ANY

Abnormal strain, neglect, or abuse.

to meet these standards within the period listed

INCIDENTAL OR CONSEQUENTIAL DAMAGES

Lack of proper maintenance.

immediately below. Failures other than those resulting

INCLUDING LOSS OF USE. SOME STATES DO NOT

Accident or collision damage.

from defects in material or workmanship, which arise

ALLOW THE EXCLUSION OR LIMITATION OF

f) Modification to original parts.

solely as a result of owner abuse and/or lack of proper

INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO

maintenance, are not covered by this warranty.

THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.

SPECIFIC EXCLUSIONS from this warranty shall

include parts replaced due to normal wear or routine

THIS WARRANTY GIVES YOU SPECIFIC LEGAL

maintenance.

RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS

WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555

Cypress, California 90630

10-7

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CONSUMER INFORMATION

WARRANTY QUESTIONS AND ANSWERS

CUSTOMER SERVICE

Q. What costs are my responsibility during the warranty period?

If your machine requires warranty service, you must take it to any authorized Yamaha

A. The customer’s responsibility includes all costs of normal maintenance services,

motorcycle dealer within the continental United States. Be sure to bring your warranty

non-warranty repairs, accident and collision damages, and oil, oil filters, air filters,

registration card or other valid proof of the original date of purchase. If a question or

spark plugs, and brake shoes.

problem arises regarding the warranty, first contact the owner of the dealership. Since

all warranty matters are handled at the dealer level, this person is in the best position to

Q. What are some examples of “abnormal” strain, neglect, or abuse?

help you. IF you are still not satisfied and require additional assistance, please write to:

A. These terms are general and overlap each other in areas. Specific examples

include: Running the machine out of oil, sustained high rpm, full-throttle, operating

YAMAHA MOTOR CORPORATION, U.S.A.

the machine with a broken or damaged part which causes another part to fail,

CUSTOMER RELATIONS DEPARTMENT

damage or failure due to improper or careless transportation and/or tie-down. If

P.O. Box 6555

you have any specific questions on operation or maintenance, please contact your

Cypress, California 90630

dealer for advice.

When contacting Yamaha Motor Corporation, U.S.A., don’t forget to include any

Q. Does the warranty cover incidental costs such as towing or transportation due to

important information such as names, addresses, model, V.I.N. (frame number),

a failure?

dates, and receipts.

A. No. The warranty is limited to repair of the machine itself.

CHANGE OF ADDRESS

Q. May I perform any or all of the recommended maintenance shown in the Owner’s

Manual instead of having the dealer do them?

The federal government requires each manufacturer of a motor vehicle to maintain a

A. Yes, if you are a qualified mechanic and follow the procedures specified in the

complete, up-to-date list of all first purchasers against the possibility of a safety-

Owner’s and Service Manual. We do recommend, however, that items requiring

related defect and recall. This list is compiled from the purchase registrations sent to

special tools or equipment be done by a Yamaha motorcycle dealer.

Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.

Q. Will the warranty be void or cancelled if I do not operate or maintain my new

If you should move after you have purchased your new motorcycle, please advise us

motorcycle exactly as specified in the Owner’s Manual?

of your new address by sending a postcard listing your motorcycle model name, V.I.N.

A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However,

(frame number), dealer number (or dealer’s name) as it is shown on your warranty

if a particular failure is caused by operation or maintenance other than as

card, your name and new mailing address. Mail to:

described in the Owner’s Manual, that failure may not be covered under

warranty.

YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555

Q. What responsibility does my dealer have under this warranty?

Cypress, California 90630

A. Each Yamaha motorcycle dealer is expected to:

Attention: Warranty Department

1. Completely set up every new machine before sale.

2. Explain the operation, maintenance, and warranty requirements to your

This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration

satisfaction at the time of sale, and upon your request at any later date.

record in accordance with federal law.

3. Each Yamaha motorcycle dealer is held responsible for his setup, service and

warranty repair work.

Q. Is the warranty transferable to second owners?

A. Yes. The remainder of the existing warranty can be transferred upon request. The

unit has to be inspected and re-registered by an authorized Yamaha motorcycle

dealer for the policy to remain effective.

10-8

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CONSUMER INFORMATION

EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty

In addition, Travel and Recreation Interruption Protection

expires with genuine Yamaha Extended Service (Y.E.S.).

(TRIP) is included at no extra cost. TRIP gives you up to

$150 reimbursement per occurrence for any reasonable

Y.E.S. is designed and administered by Yamaha Motor

expenses you incur because your Yamaha needs

Corporation to provide maximum owner satisfaction. You

covered service: replacement vehicle rental, emergency

get uninterrupted factory-backed coverage for extra

towing, phone calls, even food and lodging when you are

peace of mind.

away from home. This superb coverage goes into effect

Y.E.S. is flexible. You choose the plan that’s right for

when you purchase Y.E.S., so it applies to any warranty

you: 12 months, 24 months, 36 months or, on certain

repairs as well as covered repairs during your entire

models, even 48 months beyond your warranty period.

Y.E.S. plan period.

Y.E.S. is designed and administered by the same

Y.E.S. coverage is honored at any authorized Yamaha

Yamaha people who handle your warranty - and it

dealer nationwide.

shows in the comprehensive coverage benefits. There

Y.E.S. coverage is transferable to a new owner if you

are no mileage limitations. Coverage isn’t limited to

sell or trade-in. That can make your Yamaha much more

“moving parts” or the “drive train” like many other plans.

valuable!

And Y.E.S. covers manufacturing defects just like the

warranty. See the sample contract at your Yamaha

This excellent Y.E.S. plan coverage is only available to

dealer to see how comforting uninterrupted factory-

Yamaha owners like you, and only while your Yamaha is still

backed protection can be.

within the Yamaha Limited Warranty period. So visit your

authorized Yamaha dealer to get all the facts. He can show

You don’t have to pay anything for covered repairs.

you how easy it is to protect your investment with Yamaha

There’s no deductible to pay, and repairs aren’t

Extended Service.

“pro-rated.” You don’t have any “out-of-pocket” expenses

for covered repairs.

10-9

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Yamaha XV19CTSY(C), XV19CTY(C) Stratoliner. Service Manual - part 2