Yamaha XV19SW(C), XV19W(C), XV19MW(C), XV19CTSW(C), XV19CTW(C), XV19CTMW(C). Service Manual - part 14

 

  Index      Manuals     Yamaha XV19SW(C), XV19W(C), XV19MW(C), XV19CTSW(C), XV19CTW(C), XV19CTMW(C). Service Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     12      13      14      15     ..

 

 

Yamaha XV19SW(C), XV19W(C), XV19MW(C), XV19CTSW(C), XV19CTW(C), XV19CTMW(C). Service Manual - part 14

 

 

CRANKCASE

................................................................................................ 5-89

DISASSEMBLING THE CRANKCASE ................................................... 5-92
CHECKING THE CRANKCASE.............................................................. 5-92
CHECKING THE BEARINGS AND OIL SEAL ........................................ 5-92
CHECKING THE OIL DELIVERY PIPE AND OIL PIPE.......................... 5-92
CHECKING THE OIL STRAINERS......................................................... 5-92
CHECKING THE ENGINE OIL PUMP DRIVEN GEAR .......................... 5-93
INSTALLING THE BEARING RETAINERS ............................................ 5-93
ASSEMBLING THE CRANKCASE ......................................................... 5-93

OIL PUMP

..................................................................................................... 5-95

CHECKING THE OIL PUMP ................................................................... 5-98
CHECKING THE RELIEF VALVE ........................................................... 5-98
CHECKING THE BALL SPRING AND RELIEF VALVE SPRING ........... 5-98
CHECKING THE OIL STRAINER ........................................................... 5-99
ASSEMBLING THE OIL PUMP .............................................................. 5-99
INSTALLING THE OIL PUMP ............................................................... 5-100

CRANKSHAFT

............................................................................................ 5-101

REMOVING THE CONNECTING RODS .............................................. 5-102
CHECKING THE CRANKSHAFT AND CONNECTING RODS............. 5-102
INSTALLING THE CONNECTING RODS............................................. 5-105
INSTALLING THE CRANKSHAFT ASSEMBLY ................................... 5-106

TRANSMISSION

......................................................................................... 5-107

CHECKING THE SHIFT FORKS .......................................................... 5-111
CHECKING THE SHIFT DRUM ASSEMBLY........................................ 5-111
CHECKING THE TRANSMISSION....................................................... 5-111
ASSEMBLING THE MAIN AXLE AND DRIVE AXLE............................ 5-112
INSTALLING THE SHIFT FORKS AND SHIFT DRUM ASSEMBLY .... 5-112

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-1

EAS23710

ENGINE REMOVAL

Removing the muffler and exhaust pipes

Order

Job/Parts to remove

Q’ty

Remarks

1

Rear brake light switch

1

2

Right rider footrest assembly

1

3

EXUP valve pulley cover

1

4

EXUP cable

2

Disconnect.

5

O

2

 sensor coupler holder

1

6

O

2

 sensor coupler

1

Disconnect.

7

Muffler bracket

1

8

Muffler

1

9

Gasket

1

10

Rear exhaust pipe cover

1

11

Rear exhaust pipe

1

12

Gasket

2

13

O

2

 sensor

1

14

Front exhaust pipe

1

5

8

9

10

3

11

12

14

15

1

2

12

13

6

7

4

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

20 Nm (2.0 m 

 

kg, 14 ft

 

 

Ib)

T

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

T

 

R

24 Nm (2.4 m 

 

kg, 17 ft

 

 

Ib)

T

 

R

48 Nm (4.8 m 

 

kg, 35 ft

 

 

Ib)

T

 

R

29 Nm (2.9 m 

 

kg, 21 ft

 

 

Ib)

T

 

R

20 Nm (2.0 m 

 

kg, 14 ft

 

 

Ib)

 

R

20 Nm (2.0 m 

 

kg, 14 ft

 

 

Ib)

New

New

New

New

New

LT

LT

T

 

R

44 Nm (4.4 m 

 

kg, 32 ft

 

 

Ib)

LS

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-2

15

Gasket

1

For installation, reverse the removal proce-
dure.

Removing the muffler and exhaust pipes

Order

Job/Parts to remove

Q’ty

Remarks

5

8

9

10

3

11

12

14

15

1

2

12

13

6

7

4

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

20 Nm (2.0 m 

 

kg, 14 ft

 

 

Ib)

T

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

T

 

R

24 Nm (2.4 m 

 

kg, 17 ft

 

 

Ib)

T

 

R

48 Nm (4.8 m 

 

kg, 35 ft

 

 

Ib)

T

 

R

29 Nm (2.9 m 

 

kg, 21 ft

 

 

Ib)

T

 

R

20 Nm (2.0 m 

 

kg, 14 ft

 

 

Ib)

 

R

20 Nm (2.0 m 

 

kg, 14 ft

 

 

Ib)

New

New

New

New

New

LT

LT

T

 

R

44 Nm (4.4 m 

 

kg, 32 ft

 

 

Ib)

LS

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-3

Removing the cylinder-#1 ignition coils and sidestand

Order

Job/Parts to remove

Q’ty

Remarks

Rider seat/Left side cover/Battery box/Air filter 
case

Refer to “GENERAL CHASSIS” on page 
4-1.

Fuel tank/Sub-fuel tank

Refer to “FUEL TANK” on page 6-1.

Throttle body/Intake manifold/Pressure regula-
tor bracket/Rollover valve/Canister

Refer to “THROTTLE BODIES” on page 6-6.

Rear brake master cylinder bracket

Refer to “REAR BRAKE” on page 4-43.

Drive pulley

Refer to “BELT DRIVE” on page 4-80.

Engine oil

Drain.
Refer to “CHANGING THE ENGINE OIL” on 
page 3-11.

Transfer gear oil

Drain.
Refer to “CHANGING THE TRANSFER 
GEAR OIL” on page 3-14
.

Starter motor

Refer to “ELECTRIC STARTER” on page 
5-77.

1

Cylinder-#1 ignition coil cover

1

2

Spark plug cap

2

3

Ignition coil connector

4

Disconnect.

4

Cylinder-#1 left ignition coil

1

5

Cylinder-#1 right ignition coil

1

LT

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

R

16 Nm (1.6 m 

 

kg, 11 ft

 

 

Ib)

 

48 Nm (4.8 m 

 

kg, 35 ft

 

 

Ib)

T

 

R

12 Nm (1.2 m 

 

kg, 8.7 ft

 

 

Ib)

T

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

T

 

R

63 Nm (6.3 m 

 

kg, 45 ft

 

 

Ib)

T

 

R

18 Nm (1.8 m 

 

kg, 13 ft

 

 

Ib)

LT

T

 

R

13 Nm (1.3 m 

 

kg, 9.4 ft

 

 

Ib)

LT

LT

1

6

13

14

15

16

9

10

17

11

19

18

8

7

2

4

5

3

New

3

12

LT

LT

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-4

6

Cylinder-#1 ignition coil bracket

1

7

Horn 1 connector

2

Except for California
Disconnect.

8

Horn 1

1

Except for California

9

Horn 2 coupler

1

10

Horn 2

1

11

Shift rod

1

12

Rear brake light switch coupler

1

13

Left rider footrest assembly

1

14

Shift pedal shaft bracket

1

15

Shift pedal (toe side)

1

16

Shift pedal (heel side)

1

17

Shift pedal shaft

1

18

Sidestand switch

1

19

Sidestand

1

For installation, reverse the removal proce-
dure.

Removing the cylinder-#1 ignition coils and sidestand

Order

Job/Parts to remove

Q’ty

Remarks

LT

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

R

16 Nm (1.6 m 

 

kg, 11 ft

 

 

Ib)

 

48 Nm (4.8 m 

 

kg, 35 ft

 

 

Ib)

T

 

R

12 Nm (1.2 m 

 

kg, 8.7 ft

 

 

Ib)

T

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

T

 

R

63 Nm (6.3 m 

 

kg, 45 ft

 

 

Ib)

T

 

R

18 Nm (1.8 m 

 

kg, 13 ft

 

 

Ib)

LT

T

 

R

13 Nm (1.3 m 

 

kg, 9.4 ft

 

 

Ib)

LT

LT

1

6

13

14

15

16

9

10

17

11

19

18

8

7

2

4

5

3

New

3

12

LT

LT

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-5

ET1D71029

INSTALLING THE SHIFT PEDAL ASSEMBLY

1. Assemble:

• Shift pedal (heel side) “1”
• Shift pedal (toe side) “2”

NOTE:

Align the mark “a” on the pin on the toe side with 
the mark “b” on the heel side.

2. Install:

• Shift pedal assembly “1”

NOTE:

Align the mark “a” on the shift pedal shaft with 
the slot in the shift pedal.

3. Adjust:

• Shift rod length

Refer to “ADJUSTING THE SHIFT PEDAL” 
on page 3-23.

T

 

R

.

 

Shift pedal (heel side) bolt

13 Nm (1.3 m·kg, 9.4 ft·lb)

T

 

R

.

 

Shift pedal bolt

18 Nm (1.8 m·kg, 13 ft·lb)

a

b

1

2

a

1

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-6

Removing the oil cooler and oil filter bracket

Order

Job/Parts to remove

Q’ty

Remarks

1

Oil filter cartridge

1

2

Oil cooler outlet hose

1

3

Oil cooler inlet hose

1

4

Oil cooler

1

5

Oil cooler bracket

1

6

Oil filter bolt

1

7

Oil filter bracket

1

For installation, reverse the removal proce-
dure.

LS

LS

LS

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

70 Nm (7.0 m 

 kg, 50 ft 

 lb)

 

R

17 Nm (1.7 m 

 

kg, 12 ft

 

 

Ib)

E

4

New

New

New

New

3

2

5

LS

New

LT

New

LS

New

LS

(4)

6

1

7

New

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-7

ET1D71028

CHECKING THE OIL COOLER

1. Check:

• Oil cooler fins

Obstruction 

 Clean.

Apply compressed air to the rear of the oil 
cooler.
Damage 

 Repair or replace.

NOTE:

Straighten any flattened fins with a thin, flathead 
screwdriver.

2. Check:

• Oil cooler inlet hose
• Oil cooler outlet hose

Cracks/damage 

 Replace.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-8

Disconnecting the leads

Order

Job/Parts to remove

Q’ty

Remarks

Drive pulley case

Refer to “TRANSFER GEAR CASE” on 
page 5-81.

1

Spark plug cap

2

2

Stator coil lead

1

3

Neutral switch coupler

1

Disconnect.

4

Neutral switch lead

1

5

Lead holder bracket

1

6

Wire harness guide

1

7

Throttle cable guide

1

8

Starter motor lead

1

9

Horn 2 lead

1

10

Rear brake light switch lead

1

11

Sidestand switch lead

1

12

Crankshaft position sensor coupler

1

Disconnect.

13

Crankshaft position sensor lead

1

14

Rectifier/regulator lead

1

3

2

7

1

10

8

9

5

11

6

LT

LT

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

13

4

14

12

15

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-9

15

Speed sensor lead

1

For installation, reverse the removal proce-
dure.

Disconnecting the leads

Order

Job/Parts to remove

Q’ty

Remarks

3

2

7

1

10

8

9

5

11

6

LT

LT

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

13

4

14

12

15

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-10

Removing the engine

Order

Job/Parts to remove

Q’ty

Remarks

NOTE:

Place a suitable stand under the frame and 
engine.

Transfer gear case

Refer to “TRANSFER GEAR CASE” on 
page 5-81.

1

Engine mounting bolt (right upper side)

2

2

Engine mounting bolt (left upper side)

2

3

Engine bracket bolt (right upper side) 

2

4

Engine bracket (right upper side)

1

5

Engine bracket bolt (left upper side)

2

6

Engine bracket (left upper side)

1

7

Engine mounting nut (front upper side)

1

8

Engine mounting bolt (front upper side)

1

9

Engine cross-member bracket bolt

2

10

Engine cross-member bracket

1

11

Engine bracket nut (front upper side)

4

12

Engine bracket bolt (front upper side)

4

13

Engine bracket (front upper side)

2

 

R

105 Nm (10.5 m 

 kg, 75 ft 

 lb)

T

 

R

66 Nm (6.6 m 

 

kg, 48 ft

 

 

Ib)

 

R

30 Nm (3.0 m 

 

kg, 22 ft

 

 

Ib)

T

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

 

R

98 Nm (9.8 m 

 kg, 71 ft 

 lb)

 

R

59 Nm (5.9 m 

 

kg, 43 ft

 

 

Ib)

T

 

R

18 Nm (1.8 m 

 

kg, 13 ft

 

 

Ib)

 

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

T

 

R

98 Nm (9.8 m 

 kg, 71 ft 

 lb)

T

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

8

2

LT

12

19

13

11

9

10

21

20

24

23

1

3

4

17

15 18

6

2

5

16

18

14

7

12

13

25

E

22

E

LT

LT

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-11

14

Engine mounting nut (rear upper side)

1

15

Engine mounting bolt (rear upper side)

1

16

Engine bracket nut (rear upper side)

2

17

Engine bracket bolt (rear upper side)

2

18

Engine bracket (rear upper side)

2

19

Engine mounting nut (front lower side)

1

20

Spacer bolt

1

Loosen.

21

Engine mounting bolt (front lower side)

1

22

Engine mounting nut (rear lower side)

1

23

Engine mounting bolt (rear lower side)

1

24

Washer

1

25

Engine

1

For installation, reverse the removal proce-
dure.

Removing the engine

Order

Job/Parts to remove

Q’ty

Remarks

 

R

105 Nm (10.5 m 

 kg, 75 ft 

 lb)

T

 

R

66 Nm (6.6 m 

 

kg, 48 ft

 

 

Ib)

 

R

30 Nm (3.0 m 

 

kg, 22 ft

 

 

Ib)

T

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

 

R

98 Nm (9.8 m 

 kg, 71 ft 

 lb)

 

R

59 Nm (5.9 m 

 

kg, 43 ft

 

 

Ib)

T

 

R

18 Nm (1.8 m 

 

kg, 13 ft

 

 

Ib)

 

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

T

 

R

98 Nm (9.8 m 

 kg, 71 ft 

 lb)

T

 

R

53 Nm (5.3 m 

 

kg, 38 ft

 

 

Ib)

8

2

LT

12

19

13

11

9

10

21

20

24

23

1

3

4

17

15 18

6

2

5

16

18

14

7

12

13

25

E

22

E

LT

LT

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-12

ET1D71019

REMOVING THE ENGINE

1. Loosen:

• Spacer bolt

NOTE:

Loosen the spacer bolt with the pivot shaft 
wrench “1”.

EAS23720

INSTALLING THE ENGINE

1. Install:

• Spacer bolt “1”
• Engine “2”
• Washer “3”
• Engine mounting bolt (rear lower side) “4”
• Engine mounting nut (rear lower side) “5”
• Engine mounting bolt (front lower side) “6”
• Engine mounting nut (front lower side) “7”
• Engine brackets (rear upper side) “8”
• Engine bracket bolts (rear upper side) “9”
• Engine bracket nuts (rear upper side) “10”
• Engine mounting bolt (rear upper side) “11”
• Engine mounting nut (rear upper side) “12”
• Engine bracket (left upper side) “13”
• Engine mounting bolts (left upper side) “14”
• Engine bracket bolts (left upper side) “15”
• Engine bracket (right upper side) “16”
• Engine mounting bolts (right upper side) “17”
• Engine bracket bolts (right upper side) “18”

NOTE:

• Lubricate the engine mounting bolt (front lower 

side) threads and nut with engine oil.

• Apply locking agent (LOCTITE

®

) to the threads 

of the engine mounting bolts (left upper side).

• Do not fully tighten the bolts and nuts.

2. Remove:

• Engine mounting nut (front lower side) “7”

3. Tighten:

• Spacer bolt “1”

NOTE:

• Tighten the spacer bolt “1” to specification with 

a pivot shaft wrench.

• When tightened, the spacer bolt should be flat 

against the engine surface.

4. Tighten:

• Engine mounting nut (rear lower side) “5”
• Engine mounting nut (front lower side) “7”
• Engine bracket nuts (rear upper side) “10”
• Engine mounting nut (rear upper side) “12”
• Engine mounting bolts (left upper side) “14”
• Engine bracket bolts (left upper side) “15”
• Engine mounting bolts (right upper side) “17”
• Engine bracket bolts (right upper side) “18”

 

Pivot shaft wrench

90890-01485

Frame mount insert wrench

YM-01485

1

T

 

R

.

 

Spacer bolt

18 Nm (1.8 m·kg, 13 ft·lb)

 

Pivot shaft wrench

90890-01485

Frame mount insert wrench

YM-01485

14

7

6

1

3

4

17

18

16

9

11

8

13

14

15

10

8

12

2

5

LT

E

9

E

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE REMOVAL

5-13

5. Install:

• Engine brackets (front upper side) “1”
• Engine bracket bolts (front upper side) “2”
• Engine bracket nuts (front upper side) “3”
• Engine cross-member bracket “4”
• Engine cross-member bracket bolts “5”
• Engine mounting bolt (front upper side) “6”
• Engine mounting nut (front upper side) “7”

NOTE:

Do not fully tighten the bolts and nuts.

6. Install:

• Lead holder bracket
• Lead

(removed during engine removal)

NOTE:

To install and route the leads, refer to “CABLE 
ROUTING” on page 2-45.

Refer to “ENGINE REMOVAL” on page 5-1.

7. Install:

• Transfer gear case
• Drive pulley case

Refer to “TRANSFER GEAR CASE” on page 
5-81.

8. Install:

• Drive pulley
• Transfer gear case bracket

Refer to “BELT DRIVE” on page 4-80.

9. Tighten:

• Engine bracket nut (front upper side) “3”
• Engine cross-member bracket bolts “5”
• Engine mounting nut (front upper side) “7”

T

 

R

.

 

Engine mounting nut (rear lower 
side)

98 Nm (9.8 m·kg, 71 ft·lb)

Engine mounting nut (front lower 
side)

105 Nm (10.5 m·kg, 75 ft·lb)

Engine bracket nut (rear upper 
side)

53 Nm (5.3 m·kg, 38 ft·lb)

Engine mounting nut (rear upper 
side)

98 Nm (9.8 m·kg, 71 ft·lb)

Engine mounting bolt (left upper 
side)

66 Nm (6.6 m·kg, 48 ft·lb)
LOCTITE

®

Engine mounting bolt (right up-
per side)

59 Nm (5.9 m·kg, 43 ft·lb)

Engine bracket bolt (left upper 
side)

53 Nm (5.3 m·kg, 38 ft·lb)

Engine bracket bolt (right upper 
side)

53 Nm (5.3 m·kg, 38 ft·lb)

T

 

R

.

 

Engine bracket nut (front upper 
side)

53 Nm (5.3 m·kg, 38 ft·lb)

Engine cross-member bracket 
bolt

30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE

®

Engine mounting nut (front upper 
side)

98 Nm (9.8 m·kg, 71 ft·lb)

2

1

5

4

5

1

7

6

2

3

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CAMSHAFTS

5-14

EAS23750

CAMSHAFTS

Removing the camshaft sprocket cover

Order

Job/Parts to remove

Q’ty

Remarks

Fuel tank

Refer to “FUEL TANK” on page 6-1.

Air filter case

Refer to “GENERAL CHASSIS” on page 
4-1.

Muffler/Exhaust pipes

Refer to “ENGINE REMOVAL” on page 5-1.

1

Spark plug cap

4

Disconnect.

2

Spark plug

4

3

Shift pedal assembly

1

4

Damper cover

1

5

Damper

1

6

Timing mark accessing screw

1

7

Crankshaft end screw

1

8

Camshaft sprocket cover

1

9

Dowel pin

2

10

Camshaft sprocket cover gasket

1

For installation, reverse the removal proce-
dure.

7

3

8

10

9

6

2

4

2

(5)

(3)

(3)

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

T

 

R

18 Nm (1.8 m 

 

kg, 13 ft

 

 

Ib)

1

1

2

2

1

1

LS

5

New

New

T

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

T

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

 

18 Nm (1.8 m 

 

kg, 13 ft

 

 

Ib)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

CAMSHAFTS

5-15

Removing the cylinder head covers

Order

Job/Parts to remove

Q’ty

Remarks

1

Cylinder head breather hose

1

2

Oil tank breather hose

1

Disconnect.

3

Wire harness guide

1

4

Fuel tank damper

1

5

Fuel outlet hose

1

Disconnect.

6

Cylinder head cover bolt

8

l = 40 mm (1.57 in)

7

Cylinder head cover bolt

20

l = 60 mm (2.36 in)

8

Rear cylinder head cover

1

9

Front cylinder head cover

1

10

Cylinder head cover gasket

2

11

Dowel pin

4

For installation, reverse the removal proce-
dure.

T

 

R

10 Nm (1.0 m 

 

kg, 7.2 ft

 

 

Ib)

New

New

3

4

1

10

2

11

11

8

6

6

7

6

10

9

7

7

6

6

7

5

T

 

R

7 Nm (0.7 m

 

 kg, 5.1 ft 

 Ib)

LT

7

7

7

6

-------------------------------------------------------------------------------------------------------------------------------------------------------------

 

 

 

 

 

 

 

Content      ..     12      13      14      15     ..