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9-2 Hand Brake Lever/ Master Cylinder Assembly ! NOTE: The master cylinder is a non-serviceable component; it must be replaced as an assembly. REMOVING 1. Slide a piece of flexible tubing over one of the wheel bleeder valves and direct the other end into a container. Remove the reservoir cover; then open the bleeder valve. Allow the brake fluid to drain completely. AF637D 2. Place an absorbent towel around the connection to absorb brake fluid. Remove the brake hose from the master cylinder. AF774D 3. Remove the clamp screws securing the brake assembly to the handlebar; then remove the assem- bly from the handlebar. AF656D DISASSEMBLING 1. Remove the lever mounting bolt and lock nut securing the brake lever to the master cylinder. 2. Remove the two screws securing the reservoir to the master cylinder; then remove the reservoir. Account for the gasket, the cover, and the O-ring. INSPECTING ! NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is 1. Inspect the bolt securing the brake lever for wear and for cracked, stretched, or damaged threads. 2. Inspect the O-ring for deterioration and distortion. 3. Inspect the reservoir for cracks and leakage. 4. Inspect the brake hose for cracks and deterioration and the condition of the fittings (threaded and compression). ! CAUTION Brake fluid is highly corrosive. Do not spill brake RepairPro Service Manual |