CFMoto ATV CF800-2 4x4. Service Manual - part 4

Fuel safety

WARNING

Gasoline is highly flammable and explosive under certain conditions

.

●

Always exercise extreme caution whenever handling gasoline.

●

Always refuel with the engine stopped, and outdoors or in a well ventilated area.

●

Never carry

 

a

 

plastic

 

container with gasoline

 

in the racks

 

while riding

.

Static electricity between

 

the rack and container could cause a spark.

●

Do not smoke or allow open flames or sparks in or near the area where refueling is performed or

 where gasoline is stored.

●

Do not overfill the tank. Do not fill the tank neck.

●

If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change 

clothing.

●

 

Never start the engine or let it run in an enclosed area. Engine exhaust fumes are poisonous and 

can cause loss of consciousness or death in a short time.

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or

 other reproductive harm.

 

Operate this vehicle only outdoors or in well-ventilated areas.

 

WARNING

-51-

Features & Controls

Automatic Transmission Gear Selector

The transmission gear selector 

①

is located on the left

side of the vehicle. 

                           

L: Low Gear

H: High Gear

N: Neutral

R: Reverse

P: Parking

To shift from N to H or R, from L to H, from P to R, depress the button of gear selector. To shift from H

 to L or N, from R to N or P, it

'

s

 

not

 

necessary

 

to depress this button

.

When shifting among N,

 

R,

 

P, you must push the brake pedal.

-52-

①

Features & Controls

Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission

 damage. To change gears, stop the vehicle,

 

and with the engine idling

,

move the lever to the desired

 

gear

.

Push the brake pedal before attempting to shift into reverse or park

.

Whenever the

 

ATV

 

is left

 

unattended

,

always place the transmission in the park position. Maintaining shift linkage adjustment

 is important to assure proper transmission function. See your dealer if you experience any shifting

 problems. 

CAUTION

Belt Life

To extend belt life, use low forward gear in heavy pulling situations and when operating at less than

 seven miles per hour for extended periods of time. If  towing the vehicle is necessary, shift the 

transmission into neutral for better mobility and to prevent damage

 to the belt.

All Wheel Drive(AWD)System

-53-

②

①

Features & Controls

This ATV is equipped with an on-command four-wheel drive switch 

“

2WD

”/”

4WD

”①

and a front

 diff-lock switch 

“

LOCK

”/”

4WD

” ②.

Select the appropriate drive according to terrain and the 

conditions.

Two-wheel drive

Power is supplied to the rear wheels only.

（

2WD

） ：

Four-wheel drive

Power is supplied to the rear and front

 

wheels

.

（

4WD

）：

Four-wheel drive with the front diff locked (4WD-LOCK): Power is supplied to the rear and front 

wheels when the front diff is locked. Unlike the 4WD mode, all wheels turn at the same speed. 

on-command four-wheel drive switch 

“

2WD

”/”

4WD

”

②

：

change from 2WD to 4WD, stop the ATV, 

To 

and then set the switch to 

“

4WD

”.

When

 

the

 

ATV

 

is

 

in

 4

WD

, 

the

 4

WD

 

indicator

“   ”

will come on in the dashboard display.To

 change from 4WD to 2WD, stop the ATV, be sure the lever 

①

is

 moved to the front diff lock switch

, 

and

 

then

 

set

 

the

 

switch

 

②

 

to “2WD”. When the ATV is in 2WD, the 2WD indicator

“   ” 

will come on in the dashboard display.

-54-

①

②

Features & Controls

Front Diff-lock Switch “LOCK”/”4WD”① 

To lock the front diff

 

in

 4

WD

, 

make

 

sure

 

the on-command

 

four-wheel-drive switch is set to 4WD, stop the ATV, move 

the lever 

②

to 2WD/4WD switch, then set the switch

①

 

to LOCK, when the front diff is locked, the 4WD in lock

 

 indicator light 

“   ”

will come on 

.

 

NOTE

When the switch is set to 

“

LOCK

”, 

the front

 

diff-lock indicator light will flash until the front diff is

 

locked

.

●

When the indicator light is flashing, turning the handlebar left and right will help the front gear lock

 to engage.

●

Riding before the front diff lock is properly engaged (e.g., when the indicator light is flashing) will

 cause the engine speed to be limited until engagement is complete.

●

When the ATV is in 4WD-LOCK, the maximum traveling speed is limited to 35 km/h

 (

22 mph

). 

However, if conditions require full engine power to be available, depress the override switch to disable

 the 4WD-LOCK speed limiter.

-55-

①

②

Features & Controls

Throttle Lever

Once the engine is running, movement of the throttle lever will

 increase the engine speed. Regulate the speed of the machine

 by varying the throttle position. Because the throttle is spring-

loaded, the machine will decelerate, and the engine will return

 to an idle any time the hand is removed from the throttle lever. 

Before starting the engine, check the throttle to be sure it is 

operating smoothly. Make sure it returns to the idle position as soon as the lever is released.

CAUTION

Check the operation of the throttle lever before you start the engine. If it does not work smoothly,

 check for the cause. Correct the problem before riding the ATV. Consult your dealer if you can

'

t find

 or solve the problem yourself. 

-56-

①

Features & Controls

Speed Limiter

 

The speed limiter keeps the throttle from fully opening, 
even when the throttle lever is pushed to the maximum. 
Turning in the

②

limits the maximum engine power 

available and decreases the maximum speed of the ATV. 

CAUTION

Do not turn the adjusting screw out more than 12 mm

 (

0.47 in

). 

Always make sure the throttle lever

 free play is adjusted to very easily (0.12-0.20 in).

-57-

Features & Controls

Main Switch

Functions of the respective switch positions are as follows:

：

The engine can be started only at this position and the

 headlights and taillight come on when the light switch 

is on.  The key can not be removed in this position.

：

All electrical circuits are switched off. 

The key can be removed in this position.

Indicator and Warning Lights

Four-wheel-drive indicator

 ①   

：

This indicator comes on when the 2WD / 4WD switch is set to the 

“

4WD

” 

position

.

：

This indicator comes on when the 2WD / 4WD switch is set to the 

“

4WD

” 

and

 

LOCK

/4

WD

 

switch

 

is

 

set

 

to

 

LOCK

.

-58-

①

Features & Controls

NOTE

Due to the synchronizing mechanism in the front gear case, the four-wheel drive indicator may not 
come on until the ATV starts moving.

Left Turning Indicator

②

This indicator light comes on when moving

 

the turning switch to “     ”.

Pilot Light Indicator "         "

③

 

This indicator light comes on when moving the

 

head light switch to

“   ”、“   ”、“     ”.

High Beam Indicator

“   ”④

This indicator light comes on when moving the

 

head light switch to

“   ”. 

-59-

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ②

11

②

12

13

14

15

16

Features & Controls

Lo Gear Indicator “L”⑤ 

This indicator light comes on when the gear selector is in the L position

.

Hi Gear Indicator “H”⑥

This indicator light comes on when the gear selector is in the H positio

n.

Neutral Indicator “N” ⑦

This indicator light comes on when the gear selector is in the N position

.

Reverse Gear Indicator “R” ⑧

This indicator light comes on when the gear selector is in the R position

.

Park Indicator“       ”⑨ 

This indicator light comes on when the gear selector is in the P position

.

EPS Indicator⑩

This indicator light is available only when EPS is configured in the vehicle, as EPS (Electronic Power

 Steering) is optional

.

Override Indicator

①

11

This indicator light comes on when pressing

 

the

 

override

 

switch

.

（

Always exercise caution to use

 override button. Refer to page 37 for detailed information.

）

Right turning signal Indicator

①

12

This indicator light comes on when moving the turning switch to

“    ”.

P

-60-

Features & Controls

Digital Clock

①

13

Time setting 

：

Press and release ADJ

①

14

once to advance the setting by one hour

; 

press and hold

 

the button to advance the minutes

. 

EFI Indicator

①

15

This indicator light

 

comes

 

on

 

when troubles occur in EFI system

（

Refer to page127 for detailed

 information

）

Oil Pressure Warning Indicator

①

16

This indicator comes on

 

when the oil capacity or oil pressure is not enough

 

with

 

RPM

 

over

 

1000rpm.

In this case, please add oil. If this indicator light still goes on after enough oil added

,

please check

 

the sensor

,

meter and lubrication system

. 

Dashboard

Coolant Temperature Indicator①

When the temperature indicator is in the red area of side H, it 

indicates that the temperature is high. In that case please stop 

the engine until the coolant temperature goes down. In case the

 temperature frequently goes high, check coolant capacity or 

consult the local dealer. 

-61-

②

①

④

③

⑤

Features & Controls

CAUTION

●

The engine may overheat if the ATV is overloaded. If this happens, reduce the load to specification.

●

After restarting, make sure that the temperature indicator is in the green area of side C. Continuous

 use while the temperature indicator is in the red area of side H may cause damage to the engine.

 

Speedometer

②

: 

shows the riding speed. In ODO

 

mode

, 

press and hold SET

⑤

to toggle between 

KM and MP.

ODO/TRIP/RPM Toggle

③

: 

Press and release SET

 

⑤

 

to toggle among

 

ODO

 

mode

, 

TRIP

 

mode

,

 

RPM

 

mode

.

In

 

TRIP

 

mode

，

press and hold SET

 

⑤

 

to return the trip display to zero.

 

Fuel Gauge

④ : 

“

F

”

Indicate the remaining amount of the gasoline in the fuel tank

.

indicates the

 total amount of fuel is 19L

.

When the indicator reaches the first point of the red mark

,

fuel should be

 

refilled as soon as possible

.

The red mark indicates that the remaining fuel is only about 4.0L

. 

-62-

Features & Controls

Break-In Period  

The break

-

in period for your new

 

ATV

 

is very important

,

it is not only a simple action for you

,

which

 

is as important as a proper break

-

in stated in manual

.

Careful treatment of

 

a new engine will result

 

in more efficient performance and longer life for the engine

.

Perform the following procedures carefully

. 

-63-

Operation

CAUTION

Do not load or tow cargo during the first

 20 

hours of use

,

do not operate at full throttle

.

It may damage

 

engine parts or decrease engine life if excessively increase throttle during the first

 2 0 

hours of use

.

 

Do not run engine with throttle over

 1 / 2 

open during the first

 1 0 

hours of use

.

Do not run engine 

with throttle over

 3/ 4 

open during the first

 1 0 

to

 2 0 

hours of use

.   

Operate this

 

ATV

 

in normal condition after break

-

in period

. 

Use of any oils other than those recommended may cause serious engine damage

.

we recommend

 the use of special oil for 4-stroke engine：SAE 15W-40/SG.

Perform the following procedures before operation:

1. 

Fill the fuel tank with gasoline

. 

2. 

Put

 

ATV

 

on a level surface to check the oil level

.

Add recommended oil if necessary to maintain

 

the oil level between the minimum and maximum level marks of the dipsticks

.  

3. 

Drive slowly at first

.

Select an open area that allows room to familiarize yourself with vehicle 

operation and handling

. 

4. 

Vary throttle positions

.

Do not operate at sustained idle

.

5. 

Perform regular checks on fluid levels

,

controls and areas outlined on the daily pre

-

ride inspection

 

checklist

.

See page

 65. 

-64-

Operation

6. 

Pull only light loads

.

7. 

During the break

-

in

 

period

,

change both the oil and oil filter at

 20 

hours or

 750

km 

.

Pre-Ride Inspection

WARNING

If a proper inspection is not done before each use

,

severe injury or death could result

.

Always inspect

 

the vehicle before each use to ensure it is in proper operating condition

.

Pre-Ride Checklist

Item

Remarks

See Page

Brake

 

system

/ 

lever

 

travel

Ensure

 

proper

 

operation

45, 118

Brake

 

fluid

Ensure

 

proper

 

level

48

Front

 

suspension

Inspect

,

lubricate

 

if

 

necessary

128

Rear

 

suspension

Inspect

,

lubricate

 

if  necessary

128

-65-

Operation

Pre-Ride Checklist

Item

Remarks

See Page

Steering

necessary

Ensure

 

free

 

operation

Tires

Inspect

 

condition

 

and

 

pressure

wheels

 / 

fasteners

Inspect

, 

ensure

 

fastener

 

tightness

151

122, 123

Frame

 

nuts

, 

bolts

, 

fasteners

 

Inspect

, 

ensure

 

fastener

 

tightness

Fuel

 

and

 

oil

Ensure

 

proper

 

levels

98

104

Coolant

 

level

Ensure

 

proper

 

levels

Coolant

 

hoses

Inspect

 

for

 

leaks

Throttle

 

Ensure

 

proper

 

operation

115

Gear

 

shifting

Ensure

 

proper

 

operation

Ensure

 

proper

 

operation

Indicator

 

lights

/ 

switches

58, 59

-66-

Operation