3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS - page 1
SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600,
MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL
CIRCUIT DIAGRAMS
Model: 3200
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4100
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4200
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4300
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4400
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7300
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7400
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7500
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7600
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 7700
S08315
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 8500
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 8600
Start Date: 10/01/2005 End Date: 02/28/2007
Model: MXT
Start Date: 07/06/2006 End Date: 02/28/2007
Model: RXT
Start Date: 07/06/2006 End Date: 02/28/2007
S08315
05/01/2009
S08315
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Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)
1
1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
1
1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2
2
1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3
3
1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4
4
1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5
5
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
6
6
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7
7
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8
8
1.9. SCHEMATIC SYMBOL CHART, P. 9
9
1.10. RELAY FUNCTIONS, P. 10
10
1.11. LAMP BULB CHART, P. 11
11
1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P.12
12
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
13
2.1. ACCESSORY, P. 1
13
2.2. BATTERY FEEDS, CAB, P. 2
14
2.3. BATTERY, P. 3
15
2.4. 1708 DATA LINK-CHASSIS, P. 4
16
2.5. J-1708 DATA LINK-CAB, P. 4A
17
2.6. SWITCH DATA LINK, P. 5
18
2.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6
19
2.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
20
2.9. J1939 DATA LINK - MXT, P. 7A
21
2.10. GROUNDS, CHASSIS, P. 8
22
2.11. GROUNDS, CHASSIS, P. 9
23
2.12. GROUNDS, IP, P. 10
24
2.13. GROUNDS, IP, P. 11
25
2.14. IGNITION CAB WITH THEFT DETERRENT, P. 12
26
2.15. IGNITION CAB, P. 13
27
2.16. IGNITION FEEDS, CHASSIS, P. 14
28
2.17. START, P. 15
29
3. CAB ACCESSORIES (CHAPTER 3)
30
3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1
30
3.2. CB POWER, P. 2
31
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3
32
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4
33
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5
34
3.6. HORN, DUAL ELECTRIC, P. 6
35
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7
36
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8
37
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9
38
3.10. 2-WAY RADIO, P. 10
39
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11
40
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Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.12. LIGHTED AIR SHIELD, P. 12
41
3.13. ROOF AUX. LOAD, P. 13
42
3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14
43
3.15. SELF CONTAINED AIR SEAT, P. 15
44
3.16. DIGITAL CLOCK PTC, P. 16
45
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
46
3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18
47
3.19. BACKUP CAMERA, P. 19
48
3.20. XATA COMPUTER, P. 20
49
3.21. KEYLESS IGNITION SYSTEM, P. 21
50
3.22. TELEMATICS SYSTEM, P. 22
51
3.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23
52
3.24. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 24
53
3.25. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25
54
3.26. XATA DATA SYSTEM, P. 26
55
3.27. CADEC GPS SYSTEM, P. 27
56
3.28. TRIP MASTER, P. 28
57
3.29. ENTERTAINMENT SYSTEM - RXT, P. 29
58
3.30. ENTERTAINMENT SYSTEM - RXT, P. 30
59
3.31. ENTERTAINMENT SYSTEM - RXT, P. 31
60
3.32. ENTERTAINMENT SYSTEM - RXT, P. 32
61
3.33. RXT - APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33
62
3.34. TACHOGRAPH, P. 34
63
3.35. COMMUNICATIONS SYSTEM, AWARE, P. 35
64
3.36. COMMUNICATIONS SYSTEM, AWARE, P. 36
65
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)
66
4.1. I6 EGR ENGINES, P. 1
66
4.2. V8 AVNT ENGINES, P. 2
67
4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3
68
4.4. I6 HEUI ENGINES, P. 4
69
4.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5
70
4.6. I6 EGR ENGINES WITH AIR START, P. 6
71
4.7. I6 EGR AND POWER PACK 3KW, P. 7
72
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)
73
5.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1
73
5.2. ETHER START, P. 2
74
5.3. SNOW VALVE, P. 3
75
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
76
5.5. ENGINE FAN, MWM ENGINE, P. 5
77
5.6. EXHAUST BRAKE, MWM ENGINE, P. 6
78
6. ELECTRONIC ENGINES (CHAPTER 6)
79
6.1. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINES, P. 1
79
6.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2
80
6.3. ELECTRONIC ENGINE CONTROLS, (V8-AVNT) ENGINES, P. 3
81
6.4. ELECTRONIC ENGINE CONTROLS, V8-AVNT ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 4
82
6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5
83
6.6. CUMMINS ISM ENGINE, P. 6
84
6.7. I6 HEUI ENGINE, P. 7
85
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Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL
TRANSMISSION, P. 8
86
6.9. ROAD SPEED SIGNAL, P. 9
87
6.10. MWM ENGINE - MULTIPLEXED MONITORING UNIT, P. 10
88
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)
89
7.1. IP/GAUGE LIST, P. 1
89
7.2. WARNING LIGHT LIST, P. 2
90
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3
91
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4
92
7.5. IP/GAUGES AND WARNING LIGHTS - GAUGE CLUSTER, P. 5
93
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6
94
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7
95
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8
96
7.9. GAUGES AND WARNING LIGHTS - FUEL FILTER HEATER AND WATER IN FUEL LIGHTS,
P. 9
97
7.10. GAUGES AND WARNING LIGHTS - PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10
98
7.11. GAUGES AND WARNING LIGHTS - AMMETER, P. 11
99
7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12
100
7.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 13
101
8. LIGHTS (CHAPTER 8)
102
8.1. BACKUP LIGHTS, P. 1
102
8.2. LIGHT SYSTEMS - CLEARANCE, MARKER, AND PARK, P. 2
103
8.3. LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.
3
104
8.4. LIGHT SYSTEMS - TURN SIGNAL AND STOP SWITCHES, P. 4
105
8.5. DOME LIGHT, MAP LIGHT, P. 5
106
8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6
107
8.7. FOG LIGHT AND WORK LIGHT, P. 7
108
8.8. HEADLIGHTS, P. 8
109
8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9
110
8.10. PANEL LIGHTS, P. 10
111
8.11. RXT EXTERIOR LIGHTING, P. 11
112
8.12. TAIL, TURN, AND STOP LAMPS, P. 12
113
8.13. MXT - EXTERIOR LIGHTING, P. 13
114
9. CHASSIS ACCESSORIES (CHAPTER 9)
115
9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1
115
9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2
116
9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3
117
9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4
118
9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5
119
9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6
120
9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER
N/WARN LIGHTS, P. 7
121
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8
122
9.9. FUEL TRANSFER PUMP, P. 9
123
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
124
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Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A
125
9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11
126
9.13. BODY BUILDER AND 7-WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12
127
9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13
128
9.15. AIR SOLENOID 4-WAY PACK, P. 14
129
9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15
130
9.17. CHASSIS ACCESSORIES, P. 16
131
9.18. AIR SUSPENSION, P. 17
132
9.19. AUX. TRAILER, ACC CONTROLLED, P. 18
133
9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19
134
9.21. LIFT AXLES (NON-STEERABLE), P. 20
135
9.22. LIFT AXLES (STEERABLE), P. 21
136
9.23. AIR ACTUATED PARK BRAKE, P. 22
137
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23
138
9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24
139
9.26. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25
140
9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26
141
9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27
142
9.29. LECTRASHIFT ACCOMMODATION, P. 28
143
9.30. AUXILIARY 40 AMP CIRCUIT, P. 29
144
9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30
145
9.32. REMOTE START/ STOP, P. 31
146
9.33. LIFT AXLE WITH 14RAR, P. 32
147
9.34. LIFT GATE, P. 33
148
9.35. LIFT AXLE MULTIPLEX, P. 34
149
9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35. . .150
9.37. AIR PARK BRAKE INTERLOCK, P. 36
151
9.38. HYDRAULIC ABS - WABCO FULL POWER, P. 37
152
9.39. CENTER PIN CIRCUIT, P. 38
153
9.40. FIFTH WHEEL CIRCUIT, P. 39
154
9.41. HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES, P. 40
155
9.42. AIR COMPRESSOR, P. 41
156
9.43. ELECTRIC AIR COMPRESSOR, P. 42
157
10. TRANSMISSIONS (CHAPTER 10)
158
10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1
158
10.2. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1A
159
10.3. TRANSMISSION, LCT WITH V8, P. 1B
160
10.4. ALLISON MD TRANSMISSION, P. 2
161
10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3
162
10.6. ALLISON MD TRANSMISSION (CONT.), P. 4
163
10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5
164
10.8. TRANSMISSION, WTEC WITH V8, P. 5A
165
10.9. TRANSMISSION, WTEC WITH V8, P. 5B
166
10.10. EATON AUTOSHIFT TRANSMISSION, P. 6
167
10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7
168
10.12. EATON LIGHTNING TRANSMISSION, P. 8
169
10.13. ALLISON HD TRANSMISSION, P. 9
170
10.14. ALLISON HD TRANSMISSION, P. 10
171
10.15. ALLISON HD TRANSMISSION, P. 11
172
10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12
173
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Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL - GEN4, P. 13
174
10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
175
10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 15
176
10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 16
177
10.21. EATON ULTRASHIFT/DM2, P. 17
178
10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18
179
10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19
180
10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A
181
10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20
182
10.26. EATON HYBRID TRANSMISSION, P. 21
183
10.27. EATON HYBRID TRANSMISSION, P. 22
184
10.28. EATON HYBRID TRANSMISSION, P. 23
185
10.29. EATON HYBRID TRANSMISSION, P. 24
186
10.30. EATON HYBRID TRANSMISSION, P. 25
187
10.31. EATON HYBRID TRANSMISSION, P. 26
188
10.32. TRANSFER CASE - WITH MXT, P. 27
189
10.33. TRANSFER CASE - WITH MXT, P. 28
190
11. AIR CONDITIONING (CHAPTER 11)
191
11.1. HVAC SYSTEMS, P. 1
191
11.2. AIR CONDITIONING, P. 2
192
11.3. AUTOTHERM SYSTEMS, P. 3
193
12. CONNECTOR COMPOSITES (CHAPTER 12)
194
12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1
194
12.2. CONNECTOR COMPOSITES (420F), (421F), (422M), (520), (521), (522), (523), (524), P.
2
195
12.3. CONNECTOR COMPOSITES (734M), (1002), (1003), P. 3
196
12.4. CONNECTOR COMPOSITES (1005), (1006), (1008), (1009), P. 3A
197
12.5. CONNECTOR COMPOSITES (1007), (1008), (1010), P. 3B
198
12.6. CONNECTOR COMPOSITE (1011), P. 4
199
12.7. CONNECTOR COMPOSITE (1012), P. 5
200
12.8. CONNECTOR COMPOSITE (1013), P. 6
201
12.9. CONNECTOR COMPOSITE (1014), P. 7
202
12.10. CONNECTOR COMPOSITES (1016), (1018), (1019), (1019F), (1019M), (1020M), P. 8
203
12.11. CONNECTOR COMPOSITES (1020), (1021M), (1022M), P. 8A
204
12.12. CONNECTOR COMPOSITES (1027M, F), (1040), (1100), (1101A), (1101), (1102), P. 9
205
12.13. CONNECTOR COMPOSITES (1104), (1105M), (1106), (1200), (1210), (1240), P. 10
206
12.14. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P.
11
207
12.15. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12
208
12.16. CONNECTOR COMPOSITES (1652), (1657), (1657M), (1657M2), (1657N), (1657Y), (1658),
(1659), (1660), (1661), P. 13
209
12.17. CONNECTOR COMPOSITES (1650), (1701), P. 13A
210
12.18. CONNECTOR COMPOSITE (1701), P. 13B
211
12.19. CONNECTOR COMPOSITES (1703), (1800), (1804), (1807), (1808), (1809), (1810), (1811),
(1812), (1813), (1814), (1815), P. 14
212
12.20. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1852), (1860), P.
15
213
12.21. CONNECTOR COMPOSITES (1861), (1901M), (1905), (1906), (1915), P. 15A
214
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Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
12.22. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M),
(2005M), P. 16
215
12.23. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2111M), (2112M),
(2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17
216
12.24. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18
217
12.25. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),
(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19
218
12.26. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20
219
12.27. CONNECTOR COMPOSITE (4001), P. 21
220
12.28. CONNECTOR COMPOSITE (4002), P. 22
221
12.29. CONNECTOR COMPOSITE (4003), P. 23
222
12.30. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24
223
12.31. CONNECTOR COMPOSITE (4014), P. 25
224
12.32. CONNECTOR COMPOSITE (4014/1700), P. 26
225
12.33. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27
226
12.34. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4037), (4038), (4040),
(4041), (4070), (4071), P. 28
227
12.35. CONNECTOR COMPOSITES (4087), (4088), (4100), (4101), (4109), (4112), P. 29
228
12.36. CONNECTOR COMPOSITE (4103), P. 30
229
12.37. CONNECTOR COMPOSITE (4103), P. 30A
230
12.38. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31
231
12.39. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411), P. 32
232
12.40. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),
(4460), P. 33
233
12.41. CONNECTOR COMPOSITE (4705), P. 34
234
12.42. CONNECTOR COMPOSITES (4705F32), (4705F3), (4712F), (4713F), (4810), (4820), (4830),
P. 35
235
12.43. CONNECTOR COMPOSITES (4840), (4850), (4900), (4906), (4910), P. 36
236
12.44. CONNECTOR COMPOSITES (4921), (4922), (4950), (4953), (4954), P. 36A
237
12.45. CONNECTOR COMPOSITES (6007), (6011), P. 37
238
12.46. CONNECTOR COMPOSITES (6013M), (6014), (6015), P. 38
239
12.47. CONNECTOR COMPOSITES (6020), (6021), (6200), (6316), (6323), P. 39
240
12.48. CONNECTOR COMPOSITES (6020), P. 39A
241
12.49. CONNECTOR COMPOSITES (6331F), (6332), (6333), (6334), (6400), (6401M), (6401),
(6406), (6407), (6407D), (6409), (6500), (6502), (6550), P. 40
242
12.50. CONNECTOR COMPOSITES (6703), (6704), (6708), (6900A), (7103), (7104), (7104A),
(7105), (7106), (7107), P. 41
243
12.51. CONNECTOR COMPOSITES (7111), (7150), P. 42
244
12.52. CONNECTOR COMPOSITE (7151), P. 42A
245
12.53. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42B
246
12.54. CONNECTOR COMPOSITES (7204), (7205), (7206), (7208), (7211), (7212), (7213), P.
43
247
12.55. CONNECTOR COMPOSITES (7214), (7250), (7251), P. 44
248
12.56. CONNECTOR COMPOSITES (7300), (7301), P. 44A
249
12.57. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7350), P. 45
250
12.58. CONNECTOR COMPOSITES (7500), (7502), (7503), (7600), (7601), P. 45A
251
12.59. CONNECTOR COMPOSITES (7600M), (7603), (7604), (7604M), (7605), (7606), (7607),
(7607M), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A),
P. 46
252
12.60. CONNECTOR COMPOSITES (7800), (7801M), (7801R), (7803), (7899), P. 47
253
S08315
vii
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
12.61. CONNECTOR COMPOSITES (7900), (7901), (7905), (7906), P. 48
254
12.62. CONNECTOR COMPOSITES (7909), (8000), (8001), (8102), (8150), (8151), (8200), P.
49
255
12.63. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501),
(8502), (8502A), P. 50
256
12.64. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),
(8601), (8602), P. 51
257
12.65. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P.
52
258
12.66. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254),
(9255), P. 53
259
12.67. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), P. 54
260
12.68. CONNECTOR COMPOSITES , (9264), (9265), (9303A), (9405), (9501), (9502), (9503), (9504),
(9505), (9506), (9506/9911), P. 55
261
12.69. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514),
(9515), P. 56
262
12.70. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520E), (9520F), (9521), (9528),
P. 57
263
12.71. CONNECTOR COMPOSITE (9700), P. 58
264
12.72. CONNECTOR COMPOSITE (9700), P. 59
265
12.73. CONNECTOR COMPOSITES (9715/9780), (9715A), (9715B), P. 60
266
12.74. CONNECTOR COMPOSITES (9716/9779), (9716A), (9716B), P. 61
267
12.75. CONNECTOR COMPOSITES (9717A), (9717B), P. 62
268
12.76. CONNECTOR COMPOSITES (9718), (9719), (9720), (9722), (9733), (9734), (9736), (9739),
(9740), (9741), P. 63
269
12.77. CONNECTOR COMPOSITES (9742), (9743), (9745), (9754), (9762), (9763), (9765), (9766),
(9767), P. 64
270
12.78. CONNECTOR COMPOSITES (9777), (9778), P. 65
271
12.79. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850),
(9860), (9865M), (9900), (9900A), (9913A), P. 66
272
12.80. CONNECTOR COMPOSITES (9913B), (9914), (9994), (9999), P. 67
273
12.81. CONNECTOR COMPOSITES (1J), (2J), P. 67A
274
12.82. CONNECTOR COMPOSITES (9988), (9989), (9990), (9991), (9992), (9993), (9995), (9996), P.
68
275
12.83. CONNECTOR COMPOSITES (1936), (1937), (1938), (1940), P. 69
276
12.84. CONNECTOR COMPOSITES (1943), (1944), (1949), (1997), P. 70
277
12.85. CONNECTOR COMPOSITE (9998), P. 71
278
12.86. CONNECTOR COMPOSITES (C1), (C15), (C40), (C50), (C60), (C70), (C80), P. 72
279
S08315
viii
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
S08315
1
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)
1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
Figure 1
Circuit Number Identification and Location Chart
S08315
2
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2
ELECTRICAL CIRCUIT DIAGRAM
INTERNATIONAL TRUCK AND ENGINE CORPORATION
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT
COLOR
DESCRIPTION
NUMBER
9
GY
ZERO VOLT REFERENCE (ZVR)
10
WH
CHASSIS/ENGINE GROUND
11
WH
CAB/SLEEPER GROUND
12
LTBL
ACCESSORY FEED
13
PK
IGNITION FEED
BK
IGNITION FEED (BODY BUILDER CONNECTOR)
14
RD
BATTERY FEED
15
RD
KEY SWITCH FEED
16
17
PK
STARTER CONTROL
18
PK
GLOW PLUG/PRE-HEATER
19
GY
ENGINE SHUTDOWN
20
LTGN
REMOTE POWER MODULE
21
TN
COLD START CONTROLS (ETHER)
22
23
TN
ENGINE FAN/SHUTTERS
24
GY
ENGINE EXHAUST BRAKE
25
TN
PYROMETER
26
TN
AMMETER
27
TN
VOLTMETER
28
TN
INSTRUMENTS AND GAUGES
29
TN
ENGINE WATER TEMPERATURE
30
TN
ENGINE OIL TEMPERATURE
31
TN
TRANSMISSION OIL TEMPERATURE
32
TN
AXLE OIL TEMPERATURE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
P52778H
09AUG00
AE08-52365
02
Figure 2
Circuit Number Identification and Location Chart (Cont.)
S08315
3
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3
ELECTRICAL CIRCUIT DIAGRAM
INTERNATIONAL TRUCK AND ENGINE CORPORATION
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT
COLOR
DESCRIPTION
NUMBER
33
TN
ENGINE OIL LEVEL
34
TN
COOLANT LEVEL
35
TN
ENGINE OIL PRESSURE
36
TN
FUEL LEVEL
37
TN
FUEL PUMP
38
39
GY
AIR DRYER HEATER
40
GY
LOW AIR PRESSURE WARNING
41
TN
AIR TEMPERATURE
42
GY
FRONT AXLE ENGAGED
43
GY
POWER DIVIDER LOCK (PDL) WARNING
44
GY
PARK BRAKE WARNING
45
LTGN
ANTI - THEFT WARNING
46
GY
POWER TAKE - OFF WARNING
47
GY
SPEEDOMETER
48
GY
TACHOMETER
49
GY
DIFFERENTIAL LOCK WARNING
50
YL
LIGHT SWITCH FEED
51
YL
DIMMER SWITCH FEED
52
YL
HEADLIGHT HI - BEAM
53
YL
HEADLIGHT LO - BEAM
54
BN
PARKING/MARKER LIGHTS
55
OR
TURN SIGNAL - FEED
56
OR
TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57
OR
TURN SIGNAL LIGHTS - RIGHT
LT GN
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DLCK
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
P52778H
15 MAY 00
AE08-52365
03
Figure 3
Circuit Number Identification and Location Chart (Cont.)
S08315
4
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4
ELECTRICAL CIRCUIT DIAGRAM
INTERNATIONAL TRUCK AND ENGINE CORPORATION
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT
COLOR
DESCRIPTION
NUMBER
58
BN
CLEARANCE/IDENTIFICATION LIGHTS
59
GY
SOLENOID
60
OR
HAZARD LIGHTS
61
GY
AIR SUSPENSION
62
DKBL
PANEL LIGHTS
63
DKBL
COURTESY/DOME LIGHTS
64
YL
FOG/DRIVING LIGHTS
65
OR
CAB REAR FLOOD LIGHT
66
YL
DAYTIME RUNNING LIGHTS
67
68
BN
TAIL LIGHTS
69
BN
LICENSE PLATE LIGHT
70
OR
STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
71
OR
BACK - UP LIGHTS
LTBL
BACK - UP LIGHTS (BODY BUILDER CONNECTION)
72
OR
TRAILER AUXILIARY FEED - BATTERY
73
LTGN
PWM
74
LTGN
HEATER RECIRC MOTOR
75
LTGN
HEATER BLOWER MOTOR
76
LTGN
AUXILIARY FAN
77
LTGN
AIR CONDITIONER
78
LTGN
MIRRORS - HEATED; MOTORIZED
79
GY
SEAT BELTS
80
BK
SLEEPER BOX RELAY - FEED
81
LTGN
POWER DOOR LOCKS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DLCK
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
P52778H
15MAY00
AE08-52365
04
Figure 4
Circuit Number Identification and Location Chart (Cont.)
S08315
5
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5
Figure 5
Circuit Number Identification and Location Chart (Cont.)
S08315
6
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION, P. 6
Figure 6
NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
S08315
7
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7
ELECTRICAL CIRCUIT DIAGRAM
INTERNATIONAL TRUCK AND ENGINE CORPORATION
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30
86
12
AND/OR
12
87A
87
85
INDICATES
SWITCH:
RELAY - SUPPRESSED
SWITCH
CASE
SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL
AS SHOWN WITH OR WITHOUT CONNECTOR
MAGNETIC GROUND
SUPPRESSED
NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
LOCATION IN FUSE/CIRCUIT
BUSS IN FUSE/CIRCUIT
PRINTED
BREAKER CONNECTOR
BREAKER CONNECTION
CIRCUIT IN
INSTRUMENT
F1
CLUSTER
A
FUSE RATING
VOLTMETER
20A
B
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A60
A55A/A60
16OR
16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE
A12A
A128
CONNECTION
WIRE CONNECTION
INTERNAL
B
CONNECTION
BUSSED CONTACT
A
16BN
S
S
S
A S
F18
F19
ETHER
I
I
I
I
SWITCH
A
OFF
OFF
OFF OFFA
16RD
20A
S
I
A
GND
KEY SWITCH
PIGTAIL
A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G
R32-G
11-GA
R32-GA
11-GB
R32-GB
SUFFIX
LOCATION
SUFFIX
COMMON GROUND
G IS NOT A SUFFIX BUT
G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER
INDICATES A GROUND
INDIVIDUAL GROUND
A GROUND CIRCUIT.
CIRCUIT NUMBER
CIRCUIT.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DLCK
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
P52778H
15MAY00
AE08-52365
07
Figure 7
Circuit Diagram Instructions
S08315
8
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8
ELECTRICAL CIRCUIT DIAGRAM
INTERNATIONAL TRUCK AND ENGINE CORPORATION
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE
COLOR ABBREVIATION
NOUN ABBREVIATION
AQ - AQUA
LT GN - LIGHT GREEN
A
G
ACCESSORY
GROUND
BK - BLACK
OR - ORANGE
ACC
GND
AC
AIR CONDITIONER
I
BL - BLUE
PK - PINK
-
IGNITION
AUX
-
AUXILIARY
IGN
BN - BROWN
PL - PURPLE
AWG -
AMERICAN WIRE GAUGE
IND
-
INDICATOR
DK GN - DARK GREEN
RD - RED
GD - GOLD
SIL - SILVER
B
L
-
LEFT
BAT
BATTERY
LT
- LIGHT
GY - GRAY
TN - TAN
CONN-
CONNECTION OR CONNECTOR
W/O
-
WITHOUT
GN - GREEN
VT - VIOLET
DRL
-
DAYTIME RUNNING LIGHTS
OPT
-
OPTIONAL
LT BL - LIGHT BLUE
WH - WHITE
ENG
-
ENGINE
R
-
RIGHT
YL - YELLOW
FWD
-
FORWARD
S
-
START OR SENDER
GA
-
GAUGE
THERMO
-THERMOSTAT
W/
-
WITH
ENGINE ABBREVIATION
ISM
- MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
C-10,C-12
- MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT
- MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI
- MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
P52778H
10AUG00
AE08-52365
08
Figure 8
Circuit Diagram Instructions (Cont.)
S08315
9
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.9. SCHEMATIC SYMBOL CHART, P. 9
Figure 9
Schematic Symbol Chart
S08315
10
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.10. RELAY FUNCTIONS, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELAY FUNCTIONS AND WIRING GUIDE
RELAY FUNCTIONS
MINIATURE RELAY FUNCTION AND WIRING GUIDE
1
5
30
86
87A
87
85
3
4
2
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED CONTACT
NORMALLY OPEN CONTACT
COMMON CONTACT
30
86
87
87A
85
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)
85
87A
A
87
C
E
30
E
A
C
D
D
B
B
86
FUSEBLOCK SOCKET
FUSEBLOCK SOCKET
CONNECTOR SOCKET
CONNECTOR SOCKET
CABLE INSERTIN END
RELAY INSERTION END
MICRO RELAY FUNCTION AND WIRING GUIDE
RELAY SCHEMATIC
86
30
85
87
87A
COMMON
CONTACT
3
NORMALLY
86
87
OPEN
5
CONTACT
87A
ENERGIZING COIL
2
4
1
30
85
ENERGIZING COIL
NORMALLY
CLOSED
TYPICAL RELAY (INSERTION END)
CONTACT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DLCK
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
CNA
23AUG02
MINI RELAY #2 WAS #5.
B
56507K
P52778H
21JUN00
AE08-52365
10
Figure 10 Relay Functions
S08315
11
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.11. LAMP BULB CHART, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LAMP BULB CHART
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
BULB APPLICATION
CANDLEPOWER OR WATTS
BULB TRADE NUMBER
BACK-UP LIGHTS
32 CANDLEPOWER
GE1156
CLEARANCE & INDENTIFICATION
3 CANDLEPOWER
GE193
COURTESY LIGHT
3 CANDLEPOWER
GE168
DOME LIGHTS
12 CANDLEPOWER
GE561
FOG LIGHTS
55 CANDLEPOWER
VH550
HEAD LIGHTS:
LOW BEAMS
65 WATTS
GE9007
HIGH BEAMS
65 WATTS
GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT
082S270538-3
GAUGE WARNING LED (RED)
082S272109-3
RANGE INHIBIT LED (YELLOW)
082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW)
082S272109-4
FUEL FILTER LED (YELLOW)
082S272109-4
WARN ENGINE LED (YELLOW)
082S272109-4
STOP ENGINE LED (RED)
082S272109-3
BRAKE PRESSURE LED (RED)
082S272109-3
BRAKE FLUID LED (RED)
082S272109-3
WAIT TO START LED (YELLOW)
082S272109-4
CHECK TRANSMISSION LED (YELLOW)
082S272109-4
TRAILER ABS LED (YELLOW)
082S272109-4
WASHER FLUID LED (YELLOW)
082S272109-4
LEFT TURN SIGNAL LED (GREEN)
082S272109-2
TRACTION CONTROL LED (GREEN)
082S272109-2
WATER IN FUEL LED(YELLOW)
082S272109-4
PARK FLUID LED LIGHT (RED)
082S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW)
082S272109-4
PARK BRAKE LED (RED)
082S272109-3
CRUISE CTRL ACTIVE LED (GREEN)
082S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW)
082S272109-4
RIGHT TURN LED (GREEN)
082S272109-2
COOLANT LEVEL LED (RED)
082S272109-3
SEAT BELT LED (RED)
082S272109-3
HIGH BEAM ICON LED (BLUE)
082S272109-5
CHECK AIR CONDITIONER LED (YELLOW)
082S272109-4
RETARD OVER HEAT LED (RED)
082S272109-3
PTO/THROTTLE LED (RED)
082S272109-3
MAP LIGHT
3 CANDLEPOWER
1816
SIDE MARKER
2458
STOP & TURN/TAIL & LICENSE PLATE
32/3 CANDLEPOWER
1157
TURN SIGNAL/MARKER (FENDER)
3157
TURN SIGNAL & MARKER LIGHT
2356
WORK (TRAILER HOOK-UP) LIGHT
4411
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DLCK
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
PEC
18JUN01
REVISED DRWG SHEET.
B
P54634F
P52778H
20JUN00
AE08-52365
11
Figure 11 Lamp Bulb Chart
S08315
12
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P.12
CHAPTER 1
INTERNATIONAL V8 & I6 ECM
CONTROLLER CONNECTORS PIN
NUMBER IDENTIFICATION
CONNECTOR X3 REFERENCE (6020)
CONNECTOR X4 REFERENCE (6021)
ECM
TERM
DESCRIPTION
ECM
TERM
DESCRIPTION
PIN #
PIN #
1
FPM
FUEL PUMP MONITIOR
1
KL.87
BATTERY POWER
2
FLI
FUEL LEVEL INDICATOR
2
KL.87
BATTERY POWER
3
KL.15
IGNITION FEED
3
NOT POPULATED
4
ECL
ENGINE COOLANT LEVEL
4
VBREF
SENSOR REFERENCE VOLTAGE
5
MPR
MAIN POWER RELAY
5
NOT POPULATED
6
KL.31
GROUND
6
LSI_SPARE2
LOW SPEED INPUT 2
7
KL.31
GROUND
7
NOT POPULATED
8
DDS
DRIVELINE DISENAGE SWITCH
8
NOT POPULATED
9
FPC
FUEL PUMP CONTROL
9
VSS-
VEHICLE SPEED SENSOR-
10
TCSS
TORQUE CURVE SELECT SWITCH
10
VSS+
VEHICLE SPEED SENSOR+
11
TACH
TACHOMETER CONTROL
11
NOT POPULATED
12
CAN1+
DRIVETRAIN J1939 DATALINK +
12
IVS
IDLE VALIDATION SWITCH
13
CAN1-
DRIVETRAIN J1939 DATALINK -
13
NOT POPULATED
14
RAS
RESUME/ACCELERATE
14
EFAN
ELECTRIC FAN CONTROL
15
CAN1-SHLD
DRIVETRAIN 1939 DATALINK SHLD
15
LSO_SPARE4
LOW SIDE OUTPUT 4
16
NOT POPULATED
16
NOT POPULATED
17
VSS_CAL
VEHICLE SPEED SENSOR
17
NOT POPULATED
CALIBRATION
18
VRE
VEHICLE RETARDER ENABLE
18
APS
ACCELERATION POSITION SENSOR
19
RPRE
REMOTE PRESET PTO ENABLE
19
NOT POPULATED
20
RVAR
REMOTE VARIABLE PTO ENABLE
20
ATA+
J1708 DATALINK +
21
SCS
SET/COAST
21
ATA-
J1708 DATALINK -
22
ESHTR
ELECTRONIC SHUTTER RELAY
22
NOT POPULATED
23
ECI
ENGINE CRANK INHIBIT
23
GSC
GENSET SPEED CONTROL
24
BAP
BAROMETRIC AIR PRESSURE
24
KL.31B
SENSOR REFERENCE GROUND
U00DLCK
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA
25FEB03
B
58928S
PIN 6 OF CONN X4 INOUT
CHANGED TO INPUT
P54304U
16JAN01
AE08-52365
12
Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification
S08315
13
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.1. ACCESSORY, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CH2_02
# W/ MWM ENGINE
* W/ MXT
DIAG CONN
(1650-B)
A98
18VT
KEY SWITCH
(1100)
A
B
S
A
S
S
S
I
I
I
A
A
I
A
OFF
OFF
OFF
OFF
GND
S
I
A
D
C
A13DH
18PK
A12AB
18LTBL
DIODE ASSY
(1106M)
A12M
BODY BUILDER
16LTBL
CONN
J4
G4
CH9_10
ACCESSORY
86
30
RELAY
A
B
(
CAB FUSE BLOCK)
(1012)
85
87
87A
A12
G3
J3
18LTBL
CAB FUSE BLOCK
(1013)
5A
TRAILER AUX/
ROOF AUX
A12D
A3
B3
A12S
CH3_12
IGN RELAY
10LTBL
16LTBL
CH2_12
F35
*AIRCP
ECU
12PK
(C70) CH9_41
C3 10A
D3
*ACC
16LTBL
TRANSFER CASE
F34
(J2A) CH10_27
A4
5A
A12E
B4
A78L
POWER MIRRORS
10LTBL
18LTGN
F36
CH3_07
CAB FUSE BLOCK
(1011)
5A
A12P
SWITCH PACK
E1
F1
18LTBL
CH3_11
IGN RELAY
A12C
CH2_12
10LTBL
ELECT SYSTEM
F5
A12N
CONTROLLER
18LTBL
(1600-2)
RELAY EXHAUST
#A24-GE
A86F
CB RADIO
(1012-A4)
15A
16WH
16LTGN
CH3_02
CH5_06
H1
G1
F23
A86
RADIO
18LTGN
CH3_08,CH3_29
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS -
H
61817B
RELEASE NO.
DATE
PART NO.
SHEET
F34, CIRC AI
RCP, ACC
52778H
09AUG00
AE08052366
001
Figure 13 Accessory
S08315
14
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.2. BATTERY FEEDS, CAB, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BATTERY FEEDS, CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CAB FUSE BLOCK
(1011)
A14
30A
A81B
PWR WIN / LOCK (DRIVER)
10RD
A3
B3
12LTGN
CH3_04
F15
30A
A81A
PWR WIN / LOCK (PASS)
A14AB
12LTGN
CH3_04
10RD
A4
B4
F13
10A
A86A
DOME LT / RADIO MEMORY
18LTGN
CH3_08, CH8_05
D4
C4
F12
A14AS
20A
A86M
AUX POWER
10RD
14LTGN
CH3_01
A2
B2
F14
5A
A73B
HAVC CONTROL
16LTGN
CH11_01
C2
D2
F10
5A
A15
KEY SWITCH & DIAGNOSTIC
E2
18RD
CH2_01,12,15
F6
F2
15A
A28
INSTRUMENT CLUSTER
18TN
CH7_05
G2
H2
CH3_31
F2
A14AV
IGNITION RELAY
10RD
(1012) CH2_12
A14AT
ACCESSORY RELAY
10RD
(1012) CH2_01
A14FJ
OPTIONAL IGN RELAY
10RD
(1013) CH2_13
CAB FUSE BLOCK
(1014)
*P3PWR
100A
PWR OPT
A14AA
14RD
(1014) CH10_28
**5A/20A
A14HE
6RD
A14FM
AUX TRAILER SOCKET SWITCH
MEGA
B2
18RD
(1006) CH9_38
10RD
A2
FUSE
F44
A14A
TELEMATICS
16RD
(1J) CH3_22
A14
TACHOGRAPH
15A/10A
16RD
CH3_34
AP02
CH3_33
C2
D2
16RD
F42
*P4PWR
PWR OPT
14RD
(1014) CH10_28
A14C
TELEMATICS GEN I MODULE
16RD
(1J) CH3_35
10A
W/ AWARE
A58AB
LIGHTED AIR SHIELD
E2
F2
18BN
F40
CH3_12,32
*P5PWR
PWR OPT
20A/10A
14RD
(1014) CH10_28
A13E
AIR SEAT / QUALCOM / TELEMATICS
G2
H2
16PK
CH3_14,15,22
F38
10A
AP01
16RD
CH3_33
C1
D1
F41
30A
PWR WIN / LOCK (TRAVEL CREW)
A14EG
A81D
10RD
A1
B1
12LTGN
CH3_05
F43
30A
A14FR
AP01
ROOF MOUNTED ASSY
** 5A - W/ NGV
10RD
G4
H4
16RD
(OPERATOR PROVISION)
20A - W/ MXT VEHICLE
*PWR
14RD
TRANSFER CASE
* ONLY FOR MXT VEHICLE
CH10_28
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
K
61817B
RELEASE NO.
DATE
PART NO.
SHEET
P52778H
21JUN00
002
AE08052366
Figure 14 Battery Feeds, Cab
S08315
15
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.3. BATTERY, P. 3
Figure 15 Battery
S08315
16
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.4. 1708 DATA LINK-CHASSIS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
1708 DATA LINK-CHASSIS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CH2_04A
TCM
W/ALLISON
BULKHEAD
HD WTEC
(7214)
TRANSMISSION
PASS THRU
15
AT DASH
40
41
(1701)
14
J1708
DASH
ECU "S"
SPLICE
(4705F2)
CONN BLACK
(4820)
(7204F)
N3A(-)
C3
J3C(-)
J3-151
16
K3-151
CH9_04,37
17
18GY
18GY
18GY
18GY
N3A(+)
C4
J3C(+)
J3+142
15
K3+142
CH9_04,37
18DKBL
18DKBL
18DKBL
18DKBL
1
J1708
SPLICE
(4820)
W/ALLISON WTEC
DASH/CENTER
TRANSMISSION
CHASSIS
(7909)
(9714)
(W/HYD ABS BRAKES)
LE3(-)
18GY
11
LE3(+)
18DKBL
10
ENGINE
(4103)
10
11
W/EATON GEN3
TRANSMISSION
10
11
10
11
10
11
IDM2 /
CONN BODY LOCK
(6011)
IDM2
(6011)
K3C(-)
K3C(-)
3
3
18GY
18GY
K3C(+)
K3C(+)
2
2
18DKBL
18DKBL
16
17
ECM CONN
(6007)
* W/ MXT
W/I6-HEUI ENGINES
20
21
20
21
ECM 2 CONN
ECM 2 CONN
(6021)
(6021)
W/I6-EGR ENGINES
W/V8-AVNT ENGINES
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00DAG9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
K
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
19JUN00
004
AE08052366
Figure 16
1708 Data Link-Chassis
S08315
17
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.5. J-1708 DATA LINK-CAB, P. 4A
Figure 17 J-1708 Data Link-Cab
S08315
18
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.6. SWITCH DATA LINK, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SWITCH DATA LINK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECT SYSTEM
CONTROLLER
(1600)
30
29
A3Y(+)
18DKBL
A3Z(-)
18GY
*IP / DOOR
DOOR POD
*IP / ROOF
PASSENGER
A
B
E
B
CREW DOOR
(3204)
(2600)
B
A
D
E
*IP / DOOR
DOOR POD
SWITCH PACK
DRIVER
(1101)
(3200)
DOOR POD
DOOR POD
D
C
SIGNAL
SIGNAL
C
D
(3202)
(3202)
LEFT CREW
RIGHT CREW
DOOR POD
B
A
B
A
DOOR POD
(3208)
(3208)
* W/ MXT
DOOR POD
DOOR POD
SIGNAL
C
D
C
D
SIGNAL
(3209)
(3209)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
C
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
25AUG00
005
AE08052366
Figure 18 Switch Data Link
S08315
19
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6
Figure 19 Drivetrain 1939 Data Link (Cab)
S08315
20
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
Figure 20 Drivetrain 1939 Data Link (Chassis)
S08315
21
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.9. J1939 DATA LINK - MXT, P. 7A
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
J1939 DATA LINK - MXT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYSTEM CONTROLLER
PASS
(1600)
THRU
(1701)
A5AN(+)
A5B(+)
15
J5E(+)
34
20YL
18YL
18YL
A5AP(-)
A5B(-)
16
J5E(-)
35
20GN
18GN
18GN
ENGINE/DASH
8
7
CONN
ECM2
(4103)
(6020)
CLUSTER CONN
(1500)
L5A(-)1
13
J1939(-)
4
18GN
A5AL(+)
A5AL(+)
18YL
18YL
TRANSFER
A5AM(-)
5
CASE
L5A(+)1
A5AM(-)
12
J1939(+)
18LTGN
18GN
CH10_27
18YL
L5-108
18GN
W / ALLISON
LCT TCM
DIAGNOSTIC
L5+128
CH10_01A
CONNECTOR
18YL
(1650)
A5AE(+)
C
18YL
A5AF(-)
D
18GN
J1939
CONN
C
A
(7308F)
J1939 TERMINATING
RESISTOR
(1657M)
J1939
C
A
CONN
(9520E)
C
A5AH(-)
18GN
120
OHMS
A
A5AG(+)
18YL
N5C(+)
18YL
WABCO HYD
FULL POWER
ABS
N5C(-)
CH9_37
18GN
C
A
J1939 TERMINATING
RESISTOR CONN
120
(9520F)
OHMS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
310615
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
INITIAL RELEASE
A
61817B
RELEASE NO.
DATE
PART NO.
SHEET
61817B
10DEC08
07A
AE08052366
Figure 21 J1939 Data Link - MXT
S08315
22
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.10. GROUNDS, CHASSIS, P. 8
Figure 22 Grounds, Chassis
S08315
23
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.11. GROUNDS, CHASSIS, P. 9
Figure 23 Grounds, Chassis (Cont.)
S08315
24
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.12. GROUNDS, IP, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GROUNDS, IP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A98-G
DIAGNOSTIC
18WH
A
CONNECTOR
(1650)
A63-GA
ROOF CONN
20WH
(2000)
CH8_03,05
A11-GF
ROOF CONN
16WH
(2000)
CH8_05
A11-GAB
SYSTEM CONTROLLER
20WH
1
(1600)
A11-G
10WH
A11-GAA
18WH
WASHER GND CH3_09
A28-G
CLUSTER GND CH7_05
18WH
A11-GAD
16WH
FB2 IGN RELAY GND CH2_12
A86-G
RADIO GND CH3_08
18WH
A74-G
HVAC CONTROL GND CH11_01
18WH
A11-GA
10WH
A11-GDB
SWITCH PAK GND CH3_11
18WH
A84-G
CIGAR LTR GND CH3_01
14WH
CAB GND
A86-GA
STUD
14WH
AUX PWR GND CH3_01
(1851)
EXHAUST BRAKE SWITCH
(1852)
#A24-G
(1020-8)
(1859)
16WH
CH5_05
A11-GAH
B
SYSTEM CONTROLLER
14WH
(1601)
A73-G
12WH
PWM GND CH11_01
# W/ MWM ENGINE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
REVISED CIRC A63-GA,
E
61817B
RELEASE NO.
DATE
PART NO.
SHEET
A11-GF CON
NECTIONS
52778H
09AUG00
010
AE08052366
Figure 24 Grounds, IP
S08315
25
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.13. GROUNDS, IP, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GROUNDS, IP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A11-GDW
18WH
COURTESY LIGHT DRV CH8_05
A11-GDX
16WH
A11-GDV
18WH
COURTESY LIGHT PASS CH8_05
A81-GA
12WH
POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH
POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH
A81-GB
POWER WINDOW / LOCK PASS
12WH
TRAVEL CREW CH3_05
GND STUD
A81-GC
POWER WINDOW / LOCK DRV
(1858)
12WH
TRAVEL CREW CH3_05
(1862)
(1552F)
GROUND
(1003)
A11-GAL
A
12WH
A11-GBA
OPT IGN RELAY GND
B
18WH
CH2-13
A62-GC
SHIFTER GND (1901)
A186
TRANSMISSION GND
18WH
CH10_01
18DKBL
CH10_03
A62-GD
C
18WH
A188
TRANSMISSION GND
A23-GA
SNOW VALVE SWITCH
18DKBL
CH10_03
D
5B
18WH
(1901)
CH5_03
A11-GDY
MIRROR SWITCH
E
12WH
CH3_07
A62-GF
IP AIR HORN SW
F
16WH
CH3_06
A21-G
10
ETHER START SWITCH (1010)
G
16WH
CH5_02
A41-G
PREMIUM TRIM GND
H
18WH
/ * PREMIUM ROOF CONN(2503)
CH3_03
A28-GC
K
AUTO NEUTRAL LIGHT
18TN
CH10_05
* W/ MXT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
C
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
9AUG00
011
AE08052366
Figure 25 Grounds, IP
S08315
26
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.14. IGNITION CAB WITH THEFT DETERRENT, P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12 VOLT : POWER DISTRIBUTION IGNITION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB W/THEFT DETTERENT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CAB FUSE BLOCK
(1011)
EATON
G2
E2
C2
A2
A92ET
DIAGNOSTIC
16TN
DISPLAY
F6
5A
5A
CH10_20
G1
F2
A92VA
H2
D2
B2
H1
18VT
TRANSMISSION
F17
CH10_01
KEY SWITCH
AUX-POWER RELAY
5A
(1100)
A
(1873)
C1
A13B
OWNER/OPERATOR
D1
16PK
IGN FEED
B
F21
2
S
A
A
S
S
S
I
I
5
5A
I
A
I
A1
A
A41B
COMPASS/TEMPERAT
OFF
OFF
OFF
OFF
S
I
A
B1
18GY
CH03_0
F23
GND
D
C
3
1
A28A
CLUSTER
18TN
CH07_05
ACC RELAY
CH2_01
5A
E1
*A13DC
A75C
HEATER-A/C CONT
PASS THRU
18PK
F1
18LTGN
CH11_01
(1700)
F19
*A13Y
18PK
A13C
A13AG
15
18PK
18PK
A17H
CLUTCH
18PK
CH06_04
TO IGN RELAY
A13DB
CH2_13
CH02_14
18PK
5A
ACCELERATOR
A2
A99E
CH01_03
CH2_01
18VT
B2
F24
#A17H
RELAY EXHAUST
NEG STUD
16PK
(1012-C4)
(1851)
5A
CH5_06
C2
A13HC
DRIVER DISPLAY
D2
16PK
IGN RELAY
F22
CAB FUSE
BLOCK
5A
(1012)
G2
&A75D
HVAC (1210)
D3
H2
18LTGN
CH11_01
F4
F20
A11-GAD
5A
16WH
E2
A13AF
12
F2
18PK
A14AV
F3
F20
10RD
SYSTEM
A11-GLZ
A13AH
CONTROLLER
12WH
D4
10PK
E3
(1600)
A75D
HVAC (1210)
18LTGN
CH11_01
LOW RELAY
DRIVER
E
SYSTEM
CONTROLLER
(1601)
NEG STUD
* W/ THEFT DETERRENT
MEGAFUSE
(1852B)
# W/ MWM ENGINE
100A
& W/ MXT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
K
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
22JUN00
012
AE08052366
Figure 26 Ignition Cab with Theft Deterrent
S08315
27
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.15. IGNITION CAB, P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12 VOLT POWER DISTRIBUTION - IGNITION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
E2
CAB FUSE BLOCK
F6
5A
(1011)
F2
A
B
S
A
A
S
S
S
KEY SWITCH
I
I
I
(1100)
I
A
A
OFF
OFF
OFF
OFF
S
I
A
GND
D
C
DIODE ASSY
(1106M)
A
B
A12
ACCESSORY RELAY
18LTBL
CH2_01
A11-GBA
A13DB
J4
CH2_11
18WH
18PK
G3
A11-GAM
CH3_13
REMOTE STOP
A13DB
16WH
RELAY CH9_31
18PK
J3
A13F
A13FA
16PK
SATELLITE COMMUNICATION
10PK
10A
QUALCOMM-IMCT SYSTEM
BATTERY FEED
A14FJ
A13E
CH3_14
CH2_02
10RD
G4
G2
H2
16PK
F28
HA13A
TELEMATICS
16PK
CH3_22
CAB FUSE BLOCK
A13A
TELEMATICS GEN I MODULE
IGNITION
10A
16PK
(1J) CH3_35
(1013)
C2
D2
A13B
DATA LOGGING RELAY
F32
16PK
(1008) CH3_35
A13DA
SNOW VALVE SWITCH
18PK
CONNECTOR CH5_03
10A
CAB FUSE BLOCK
A13L
5TH WHEEL INTERLOCK RELAY
(1013)
A2
B2
18PK
(1016) CH9_39
F34
A13LA
CENTER PIN DIODE
18PK
(1906) CH9_38
5A
A86P
2 WAY RADIO
E2
F2
16LTGN
CH3_10
F30
7.5A
A21C
ETHER START
7.5A/10A
16TN
CH5_02
A13
TACHOGRAPH
A1
B1
16PK
(1662) CH3_34
F33
IGN
TRANSFER CASE
16PK
(J2A) CH10_27
CAB FUSE BLOCK
5A
10A
(1013)
A59H
C1
D1
18BK
LIFT AXLES
F31
A59J
CH9_25
18BK
5A
A49C
E1
F1
18GY
OPTIONAL WARNING
F29
LIGHTS
A49E
CH7_08
18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED TRANSFER CASE
L
61817B
RELEASE NO.
DATE
PART NO.
SHEET
CONNECTIO
N
P52778H
09AUG00
013
AE08052366
Figure 27 Ignition Cab (Cont.)
S08315
28
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.16. IGNITION FEEDS, CHASSIS, P. 14
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IGNITION FEEDS, CHASSIS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
MINI FUSE BLOCK
J71
BACK-UP LIGHT MANUAL XMSN CH8_01
# W/ MWM ENGINE
(4001)
18OR
J71
BACK-UP LIGHT LCT XMSN CH10_01
* W/ MXT
18OR
10A
J71
BACK-UP LIGHT W/EATON AUTOSHIFT & EATON
F1-B1
18LTBL
ULTRASHIFT/DM2 CH10_17 OR CH_10_20
FOR GEN3
J71H
F1-A1
18OR
BACK-UP LIGHT RELAY WTEC CH10_02
F1-C1
J71J
18OR
F1-D1
J44N
PARK BRAKE
16GY
#J13A
ENGINE / DASH
14PK
5A
*J97UA
(1010-19 / 4103-19) CH6_10
J13S
16PL
J97UA
ENGINE/DASH CONN V8-AVNT CH6_03
14PK
18VT
F1-E1
J97U
ECM 24 ENGINE CONN I6 CH6_01
F1-F1
18VT
J97A
ULTRASHIFT DM3 IGN
18VT
INTERRUPT RELAY CH10_20
J17D
10A
AUTOSHIFT3 START ENABLE RELAY CH10_20
F1-H1
18VT
F1-G1
#J23
FAN RELAY (4002)(M1-C2) CH5_05
16TN
J23FS
18TN
FAN SOLENIOD CH5_01
10A W/SOLENOID
J23Z
FAN CLUTCH CH5_01
5A W/CLUTCH
5A
18TN
F1-B2
#J24D
EXHAUST BRAKE RELAY
F1-A2
16GY
(4002)(M1-C4) CH5_06
J24C
18GY
J24C
EXHAUST BRAKE RELAY CH6_01
5A
POWER RELAY CH9_42
F1-C2
F1-D2
18GY
J87K
30A
WASHER PUMP CH3_09
J13W
F1-F2
18GY
14PK
F1-E2
J94AYA
ABS CH9_02
12GY
10A F1-H2
J92FN
LCT COLUMN SHIFTER CH3_17
16TN
F1-G2
J13M
IGN SENSE LCT CH10_01
18PK
J92NA
10A
18YL
IGN SENSE WTEC CH10_03
F1-B3
J92ET
IGN SENSE EATON XMSN CH10_20
F1-A3
12TN
10A
J94HD
F1-D3
18GY
HYD ABS FEED CH9_04
F1-C3
J13A
18PK
HYD ABS FULL POWER FEED CH9_37
20A
J13E
F1-F3
J39B
14PK F1-E3
16GY
HEATED DRAIN VALVE CH9_01
10A
J39A
F1-B4
AIR DRYER CH9_01
F1-A4
16GY
10A
J37C
18TN
FUEL TRANSFER PUMP CH9_09
F1-C4
F1-D4
J61
5A
18GY
AIR SUSPENSION CH9_17
J13T
F1-F4
J92J
18TN
WTEC AUTO NEUTRAL RELAY CH10_05
14PK F1-E4
J44Y
16GY
AIR PARK BRAKE SOLENOID CH9_35
IGNITION
J13AS
(4840)
18PK
FUEL HEATER RELAY CH7_09,CH9_07
J13X
J94A2
AIR ABS RELAY CH9_02
18PK
18PK
J13AV
TRAILER ABS CENTER PIN
18PK
FROM
PASS THRU
KEY SWITCH
A13C
(1701-11)
*J13C
CH2_12
18PK
18PK
J13C
18PK
R9-1
FROM REMOTE
A13C
R9-5
PRIMARY IGNITION
86
30
STOP RELAY
18PK
/ *ISO & POWER
CH9_31
RELAY
(4003)
87
87A
CHAS
*J11-GD
85
MEGAFUSE
R9-2
R9-4
R9-3
GND
*J14J
/ *MINIFUSE
CAB GND
18WH
J11-GE
12RD
(4005)
J11-GD
J11-GD
*(4001)
12WH
(4006)
18WH
18WH
J14D
J14H
10RD
4RD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT CIRC J97UA
N
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
10AUG00
014
AE08052366
Figure 28 Ignition Feeds, Chassis
S08315
29
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
2.17. START, P. 15
Figure 29 Start
S08315
30
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3. CAB ACCESSORIES (CHAPTER 3)
3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIGAR LIGHTER & POWER FEEDS
CAB FUSE BLOCK
CIG LTR
CIGAR LIGHTER
(1011)
PWR
(STANDARD EQUIPMENT)
F3
(1854)
G3
H3
(CH 2, PG 2)
A84
14LTGN
15A
CIG LTR
A11-GA
A84-G
10WH
14WH
NEG
CIG LTR
STUD
GND
(1851)
(1853)
POINT A
TO POINT A
(OPTIONAL WIRING 1)
THIS SHEET
CAB FUSE BLOCK
AUXILIARY
CIG LTR
(1011)
POWER
PWR SOURCE
F14
(10)
(1860)
A2
B2
A
B
(CH 2, PG 2)
A86M
A86M
20A
14LTGN
14LTGN
A86-GA
B
A86-GA
A
14WH
14WH
TO POINT A
(OPTIONAL WIRING 2)
THIS SHEET
CAB FUSE BLOCK
AUXILIARY
TWO POST
(1011)
POWER
PWR SOURCE
F14
(10)
(1861)
A2
B2
A86M
A
A86N
A
(CH 2, PG 2)
14LTGN
14LTGN
20A
B
B
A86-GA
A86-GB
14WH
14WH
(OPTIONAL WIRING 3)
TO POINT A
THIS SHEET
CAB FUSE BLOCK
AUXILIARY
CIG LTR
(1011)
POWER
PWR SOURCE
F14
(10)
(1860)
A2
B2
B
(CH 2, PG 2)
A86M
A
A86M
20A
14LTGN
B
14LTGN
A
A86-GA
A86-GA
14WH
14WH
TWO POST
PWR SOURCE
(1861)
A86N
A
14LTGN
A86-GB
B
14WH
60AMP POWER FEED
PTC BODY BUILDER
DCM BATT FEED
BODY BUILDER
(1820)
FEED STUD
(1870)
MAXIFUSE
A2
BLOCK
J14MM
P14
8RD
8RD
(4000)
60A
A
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
CNA
23AUG02
F14 WAS F2
B
56507K
P52778H
26JUN00
AE08-52367
01
Figure 30 Cigar Lighter and Power Feeds
S08315
31
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.2. CB POWER, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CB POWER
G1
CAB FUSE
BLOCK
10A
F1
(1011)
H1
A11-GF
A11-G
16WH
10WH
ROOF/IP
CONN
NEGATIVE
12
11
STUD
(2000)
(1851)
CONSOLE/
A
B
ROOF
(2502)
A
B
CB RADIO
POWER
(2303)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC
16JAN01
PRODUCTION RELEASE.
A
P54304U
RELEASE NO.
DATE
PART NO.
SHEET
CNA
23AUG02
CHGD F20 TO F1, 1012 TO 1011
B
56507K
P52778H
25AUG00
AE08-52367
02
Figure 31 CB Power
S08315
32
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
COMPASS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
TEMPERATURE DISPLAY
TEMP SENDER
(8601)
A
B
AUX FWD /
B
C
DASH
(4305)
A1
PANEL LIGHT
CAB FUSE
F23
BUSS BAR
BLOCK
5A
(1002)
(1012)
SEE CH08_10
B1
A62F
PASS THRU
G
38
67
18DKBL
(1701)
A41
18GY
A41-G
A41A
H
18WH
18GY
GROUND
(1003)
CONSOLE / IP PREMIUM
1
2
3
4
10
/ *PREMIUM ROOF CONN
(2503)
A
D
E
G
H
DOME / READING LIGHT
COMPASS / TEMP UNIT
(2117)
COMPASS/TEMP
MODULE
* W/ MXT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
D
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
25AUG00
003
AE08052367
Figure 32 Compass and Temperature Display
S08315
33
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FRONT DOORS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDOWS AND LOCKS (POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
NEGATIVE
A11-GH
STUD
30A
10WH
CAB FUSE
(1858)
A81B
A3
*A11-GH
BLOCK
8WH
12LTGN
B3
(1011)
F15
A81-GC
12WH
30A
A81-GB
A81A
A4
12WH
CAB FUSE
CH3_05
12LTGN
B4
BLOCK
A3Y(+)
F16
(1011)
18DKBL
A3Z(-)
18GY
A3E(+)
A3N(+)
29
20DKBL
18DKBL
30
A3F(-)
A3W(+)
20GY
18DKBL
SYSTEM
A3P(-)
CONTROLLER
18GY
(1600)
A3X(-)
18GY
DOOR
POD SIGNAL
POD SIGNAL
(3202)
DOOR / IP
DOOR / IP
(3202)
(3200)
(3204)
ADDRESS 2
A
E3W(+)
ADDRESS 2
E3W(+)
A
18DKBL
18DKBL
ADDRESS 1
ADDRESS 1
B
B
E3X(-)
E3X(-)
C
C
18GY
DATA -
18GY
DATA -
C
C
D
DATA +
D DATA +
E81-GA
D
A81-GA
A81-G
D
E81-GA
E
E
GND
12WH
12WH
12WH
12WH
GND
E81B
E81B
G
G
POWER
12LTGN
12LTGN
POWER
A
E83E
E83E
WINDOW
14LTGN
14LTGN
A
WINDOW
E83A
E83A
WINDOW
B
14LTGN
14LTGN
B
WINDOW
C
E81A
E81A
LOCK
14LTGN
C
14LTGN
LOCK
D
D
LOCK
LOCK
DOOR
DOOR
POD LOAD
POD LOAD
(3201)
(3201)
B
A
A
B
B
A
A
B
DOOR
WINDOW
WINDOW
DOOR
LOCK
MOTOR
MOTOR
LOCK
(3100)
(3203)
* W/ MXT
(3203)
(3100)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT CIRC A11-GH
D
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
25AUG00
AE08052367
004
Figure 33 Front Doors Windows and Locks (Power)
S08315
34
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CREW DOORS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDOWS AND LOCKS (POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
30A
CAB FUSE BLOCK
A81C
(1014)
12LTGN
H1
G1
F37
30A
A81D
12LTGN
B1
A1
CAB FUSE BLOCK
F43
(1014)
ROOF / IP
A
B
C
D
E
F
CREW DOOR
(2600)
DOOR
POD SIGNAL
DOOR
(3209)
POD SIGNAL
LEFT CREW
RIGHT CREW
DOOR POD
DOOR POD
(3209)
(2601)
(2602)
ADDRESS 2
A
A
ADDRESS 2
T3BB(+)
A
D3B(+)
D3BB(+)
A
T3BB(+)
B
18DKBL
B
ADDRESS 1
18DKBL
18DKBL
18DKBL
T3AA(-)
B
D3AA(-)
D3CC(-)
B
T3AA(-)
DATA -
C
C
DATA -
18GY
18GY
18GY
18GY
T81E
C
D81C
D81D
C
T81E
DATA +
D
D
DATA +
12LTGN
12LTGN
12LTGN
12LTGN
D81-GD
D
T81-GD
T81-GD
D
E
GND
GND
E
12WH
D81-GF
12WH
12WH
12WH
D81-GE
E
T8A
G
T8A
E
18WH
18WH
T8B
18WH
G
F
D81-GG
F
POWER
POWER
T8B
18WH
18WH
18WH
WINDOW
A
T83F
T83F
A
WINDOW
12LTGN
12LTGN
T83C
T83C
WINDOW
WINDOW
B
B
12LTGN
12LTGN
LOCK
C
T81C
T81C
C
LOCK
12LTGN
12LTGN
LOCK
D
D
LOCK
DOOR
DOOR
POD LOAD
POD LOAD
(3210)
(3210)
B
A
A
B
B
A
A
B
DOOR
WINDOW
WINDOW
DOOR
LOCK
MOTOR
MOTOR
LOCK
(3211)
(3002)
(3002)
(3211)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
REVISED AND REDRAWN
D
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
25AUG00
AE08052367
005
Figure 34 Crew Doors Windows and Locks (Power)
S08315
35
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.6. HORN, DUAL ELECTRIC, P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
HORN, DUAL ELECTRIC
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
LEFT SIDE
RIGHT SIDE
20
ELECT HORN
ELECT HORN
(8311)
(8312)
A
B
A
B
CLOCK
A
D
C
SPRING
(1809)
(8301)
A
B
M85-GA
16WH
W/INSTRUMENT PANEL HORN SWITCH
RADIATOR
GROUND
A4
B10
B11
GND
HORN
ADAPTER #2
(8600)
GROUND
SWITCH
(8801)
A85K
ADAPTER #1
(1018)
18GY
RADIATOR
A
M11-GC
(8800)
A85L
2B
12WH
18GY
A9M
3
18GY
8
M11-GD
12WH
10
FWD CHASSIS/DASH
B2
B5
(4301)
N/ MXT
3
13
5
J11-G
J11-GJ
12WH
10WH
E
E
PANEL LIGHT
GROUND
SYSTEM
BUSS BAR
ADAPTER
CONTROLLER
GND 2
(1002)
F
(1003)
BROWN FRONT
(4006)
CH8_08
SYSTEM
(4007)
CONTROLLER
(1600)
ELECTRIC HORN 1
W/ MXT
B
M11-GC
M85-GE
A
12WH
RADIATOR
16WH
DASH HARNESS
A
CONNECTOR
M85L
M85M
(4301-10)
J85AA
E
16GY
16GY
16GY
SYSTEM
CONTROLLER
ELECTRIC HORN 2
BROWN
(4007)
B
M85N
16GY
DASH / FWD CHASSIS
(4301-13)
(4006-1)
A
M85-GD
M11-G
J11-G
J11-GJ
16WH
12WH
12WH
10WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00EDL2
CIRCUIT DIAGRAM,
42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED ELECTRIC HORN
C
61817B
RELEASE NO.
DATE
PART NO.
SHEET
FOR M
XT
52778H
19JUN00
006
AE08052367
Figure 35 Horn, Dual Electric
S08315
36
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
MIRRORS (HEATED, LIGHTED & POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
H
G
SYSTEM CONTROLLER
/ BOOSTER CONN
(1601)
CAB FUSE
A58F
BLOCK
16BN
(1012)
CAB FUSE
BLOCK
C1
(1011)
G1
5A
F21
7.5A
F17
D1
H1
G2
A1
CAB FUSE
10A
10A
F18
F13
BLOCK
(1011)
H2
B1
CAB FUSE
BLOCK
(1012)
DRIVER
POWER
MIRROR
GROUND
(1003)
CH2_11
L/R
AXIS
A
B
20YL
C
U/D
W/ MXT
AXIS
D
18RD
E
18DKGN
HEATER
F
18BK
G
16BL
LIGHT
PASSENGER
ANT GND
POWER
MIRROR
DOOR / IP
MIRROR
(3003)
L/R
A
A78D
A
A
AXIS
18OR
18LTGN
MIRROR
B
A78E
B
B
SWITCH
18LTGN
18BN
C
A78F
C
C
U/D
18YL
18LTGN
D
AXIS
D
A78J
D
18RD
A1
E
16LTGN
E
20OR
18LTGN
A2
F
A58U
A58T
F
F
20BL
18BN
18BN
18BK
HEATER
A3
G
A78L
G
20YL
18LTGN
LIGHT
A4
H
A78-GB
H
18BK
A78-GD
16WH
16WH
ANT GND
B1
J
J
20OR
A78-GC
A78-GE
16BL
B2
16WH
16WH
20WH
B3
20BN
N/ MXT
B4
DOOR / IP
20BL
MIRROR
B4
(3000)
CAB FUSE
5A
F21
BLOCK
W/ MXT
(1013)
D1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
D
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
25AUG00
AE08052367
007
Figure 36 Mirrors (Heated, Lighted and Power)
S08315
37
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAC
HAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
RADIO (ENTERTAINMENT), SPEAKERS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
W/PREMIUM
RADIO ONLY
CAB FUSE
C4
G1
CAB FUSE
BLOCK
BLOCK
F12
F1
CLUSTER
A62
10A
10A
CONN
D4
H1
18DKBL
(1011)
(1011)
(1500-1)
RADIO CONN
(1300)
ELECTRICAL SYSTEM
CONTROLLER
RADIO CONN
(1601)
(1301)
PARK LIGHTS
3
A86M
CH8_03
18LTGN
LEFT CONSOLE
14
A86J
2
LEFT CONSOLE-
20LTGN
A86L
RIGHT CONSOLE
12
8
RIGHT CONSOLE-
20LTGN
A86
RADIO POWER
4
6
RADIO POWER
20LTGN
A86K
RIGHT FRONT +
11
20LTGN
7
RIGHT FRONT +
A86H
LEFT FRONT +
13
1
LEFT FRONT +
20LTGN
RADIO MEMORY
7
A86A
12
RADIO MEMORY
PREMIUM
20LTGN
AM-FM CASSETTE
RADIO
BASE RADIO
PANEL LIGHT
6
11
PANEL LIGHT
A86C
LEFT REAR -
16
4
LEFT REAR -
20LTGN
RIGHT REAR -
10
A86E
10
RIGHT REAR -
20LTGN
A86D
RIGHT REAR +
9
9
RIGHT REAR +
20LTGN
A86B
LEFT REAR +
15
3
LEFT REAR +
20LTGN
GROUND
8
5
GROUND
W/PREMIUM
CAB TRIM
ONLY
GND STUD
(1851)
A11-GA
PREMIUM
10WH
ROOF CONN
8
7
9
6
13
1
5
4
ROOF CONN
(2503)
(2000)
A
B
A
B
A
B
A
B
+
-
+
-
+
-
+
-
LEFT
RIGHT
CONSOLE
CONSOLE
*LEFT REAR
*RIGHT REAR
SPEAKER
SPEAKER
SPEAKER
SPEAKER
(2305)
(2304)
(2302)
(2301)
NOTE:
1.REAR SPEAKER WIRING IS THE
SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.
2.*W/RXT RADIO AM/FM W/CD/DVD
ECLIPSE SEE CH3_31
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
REVISED CIRCUITS TO
H
61817B
RELEASE NO.
DATE
PART NO.
SHEET
REMOVE SP
LICES (11 PLCS)
52778H
25AUG00
AE08052367
008
Figure 37 Radio (Entertainment), Speakers
S08315
38
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATI
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDSHIELD WIPER AND WASHER PUMP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SYSTEM CONTROLLER
WIPER MOTOR
BLUE
(4015)
(4008)
C/B
B+
A
J82B
J82F
F
WIPER HIGH
WINDING
16GY
16GY
PRK
B
J82P
WV50V
16GY
A
2.2uF
x2
GND
C
J82-G
4.4uH
16WH
x3
D
HI
J82H
16GY
LO
E
J82L
16GY
WIPER PWR
RELAY /
WIPER HI-LOW
*ISO PWR
POWER RELAY
SYSTEM
RELAY
/ *ISO PWR RELAY
CONTROLLER
(4003)
(4003)
(4004)
J82RP
R2-2
29
R1-5
18GY
*J82HL
16GY
R2-4
R1-4
J82HLP
R1-3
16GY
GND 2
J82RH
(4006)
20
18GY
SYSTEM
TURN SIGNAL
DCM
CONTROLLER
SWITCH
CONNECTOR
(1600)
(1810)
(1800)
WIPER 0
8
C9
22
B82
A82
20GN
WIPER 0
18GY
20GY
WIPER 1
11
B82A
C1
23
20RD
A82A
18GY
20GY
WIPER 1
WIPER 2
5
B1
24
20OR
B82B
A82B
WIPER 2
18GY
20GY
7
B9S
B9U
A4
A9V (250)
A9H
3
20WH
ZERO VOLT REFERENCE
WASHER
18GY
18GY
18GY
20GY
12
B87A
A5
A87C
A87A
28
20YL
WASHER PUMP
18GY
18GY
20GY
6
B11-GAA
A3
A11-GAA
*A87A
18WH
18GY
18GY
*A11-GAA
18WH
CENTER CHASSIS
ZERO VOLT REF
WASHER FLUID
/ *DASH
SYSTEM CONTROLLER
LEVEL SENSOR
-VE STUD
SPLICE
(9700 / *9714)
(4004)
(4022)
(1852)
J87C
(4830)
18GY
LOW WASHER
N87HA
N87EA
D6
J87CA
12
FLUID LIGHT
18GY
18GY
18GY
2
1
D3
DIGITAL
WASHER PUMP
D2
J87BB
(4021 / *9745)
*N87KA
18GY
D1
1
16GY
N87DB
*J87BA
NOTE:
18GY
J87B
18GY
MINIFUSE
PASS THRU
BLOCK
ALL DASH LINES
N87DB
18GY
REFER TO
2
(1701-30)
(4001)
18GY
*N87BA
J87KB
RH- MRD MODULES.
16GY
18GY
F1-D2
F1-C2
J87KA
5A
* W/ MXT
18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00JXP9
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1
31MAR09
ADDED MXT EFFECTS
G
61817B
RELEASE NO.
DATE
PART NO.
SHEET
52778H
10AUG00
009
AE08052367
Figure 38 Windshield Wiper and Washer Pump
S08315
39
Models Built Oct. 1, 2005 to Feb. 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS
3.10. 2-WAY RADIO, P. 10
Figure 39
2-Way Radio
S08315
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