Caterpillar. Dealer service tools catalog (2018)

Hydraulic Component Disassembly and Assembly

Adapter Assembly

Essential Tool

European Union Compliant, CE Marked

• Dual purpose tool works with horizontally

mounted pumps (320E, 324E, 336E, and 349E)

Model Usage: 320E, 324E, 329E, 336E, and 349E

• Used to remove hydraulic pump on E-Series

and pumps mounted on an angle (329E)

Excavator

excavators with Tier 4 after-treatment

package

Warranty: Caterpillar ^®Six Months

Reference

• Used with 226-2380 Multi-Purpose “C” Style

• NEHS1103, Tool Operating Manual

Lifting Bracket Assembly

Specifications

• Tool eliminates need to remove after-

• Working Load Limit: 1366 kg (3000 lb)

treatment package prior to removing pump

• Weight: 29 kg (64 lb)

• Mounts to suction port on bottom of pump

• Dimensions (L x H x W): 883.6 x 184.8 x

139.7 mm (34.7 x 7.27 x 5.5 in)

Part Number

Description

346-6598

Adapter Assembly

Offset Wrench, 30 mm

Model Usage: 797F OHTs

• Used to torque nuts on 272-3411 pump drive

Specifications

Warranty: Caterpillar ^®Six Months

• Heat-treated

• 4” offset crows foot in 30 mm size wrench

• Black-oxide coated

• Hex dimensions: 30 mm

Part Number

Description

474-7114

Offset Wrench , 30 mm

Fan Drive Service Tooling

Model Usage: Off-Highway Trucks

Warranty: Caterpillar ^®Six Months

• Used to disassemble and assemble fan drive

• Material: Steel

Part No.

Replaces

Description

Dimensions

Weight

416-1991

FT2814

Bearing Remover

165.1 x 57.2 mm (6.5 x 2.3 in)

2.3 kg (5 lb)

416-1992

FT2816

Bearing Tool

92.1 x 57.2 mm (3.6 x 2.3 in)

1.5 kg (3.2 lb)

416-1993

FT2462

Pressing Tube

190 x 87.2 mm (7.5 x 3.4 in)

2.6 kg (5.6 lb)

416-1994

FT2463

Ring

86.9 x 64.9 x 13 mm (3.4 x 2.6 x .51 in)

.26 kg (.57 lb)

416-1995

FT2464

Plate

57.2 x 13 mm (2.3 x .51 in)

.26 kg (.57 lb)

416-1996

FT2465

Plate

93.9 x 13 mm (3.7 x .51 in)

.7 kg (1.5 lb)

416-1997

FT2466

Mounting Plate Assembly

89 x 73.2 mm (3.5 x 2.9 in)

1.12 kg (2.5 lb)

416-1998

FT2467

Rotating Plate Assembly

216 x 43 mm (8.5 x 1.7 in)

2 kg (4.4 lb)

JULY 2018 Vehicle System Tools

7-127

Vehicle System Tools

Hydraulic Component Disassembly and Assembly

Linde Pump Service Tools

Model Usage: 924K, 930K, and 938K Small

• Used for pump rebuilds

Wheel Loaders

Part No.

Use with Pump

Description

Warranty: Caterpillar ^®Six Months

465-7596

341-7638

Linde Pump Service Tools

465-7597

307-3065

Linde Pump Service Tools

Hex Wrench, 30 mm

Essential Tool

• Used to tighten hydraulic pump bolts

Reference

Model Usage: 966H Wheel Loader

• Fits into limited clearance around bolt heads

• RENR8881-00, Hydraulic Pump Removal

(sockets or other tools will not fit)

Specifications

Warranty: Caterpillar ^®Six Months

• Used with a 3/4 inch square drive 9U-5007

• Hex: 30 mm, 12 point

Torque Wrench or equivalent

• Square Drive: 3/4 in

• Center-to-center distance of square drive to

• Essential for applying proper bolt torque

socket: 76.2 mm (3.0 in)

Part Number

Description

369-9937

Hex Wrench, 30 mm

Crowfoot Wrench

Model Usage: All Cat Products

• Used to torque the jam nuts on the 369-3921

Specifications

Brake Assembly

Warranty: Caterpillar ^®Six Months

• Dimensions: 32 mm, 4" offset, 0.75" square

•

4" offset crows foot in a 32 mm size wrench

drive

• Heat treated

• Weight: .57 kg (1.26 lb)

• Black oxide coated

Part Number

Description

448-9373

Crowfoot Wrench

Spanner Wrench

Model Usage: 793F OHT

• Services 345-9197 bypass valve in the field

Specifications

Warranty: Caterpillar ^®Six Months

•

2-pin Spanner Wrench

• Diameter: 69.9 mm (2.8 in)

• Length: 32.8 mm (1.3 in )

• Requires a 9/16 socket

• Weight: 14 oz (0.9 lb)

Part Number

Description

472-6185

Crowfoot Wrench

Wrench Adapter

Model Usage: BCP Skid Steer, Multi Terrain and

• Used to remove and install new 14 mm 12-pt

Specifications

Compact Track Loaders

socket-head bolt (361-2657) used to retain the

• Dimensions: 77 x 24 x 10 mm (3 x 0.9 x 0.4 in)

Hystat pump to the engine housing

Warranty: Caterpillar ^®Six Months

• Weight: 0.1 kg (0.2 lb)

• 1/2" drive, 2" offset

Part Number

Description

387-9124

Wrench Adapter

7-128 JULY 2018 Vehicle System Tools

Hydraulic Component Disassembly and Assembly

Hydraulic Cylinder Rod and Piston Seal Guides

Model Usage: Surface Drills

• Piston seal guides protect piston seals from

• Rod seal guides protect rod seals from

damage while inserting piston and rod into

damage while installing piston over threaded

Warranty: Caterpillar ^®Six Months

threaded body hydraulic cylinders.

end of rod.

• Piston seal guides are hinged so they can be

• Assembly without damage to seal is difficult

opened and removed over rod eye after use.

without the use of these tools, due to threads

being very close to the diameter of the seals.

• Durable steel construction

Part No.

Description

Diameter

Weight

491-7496

Piston Seal Guide

165 x 115 mm (6.5 x 4.5 in)

3.5 kg (7.7 lb)

491-7497

Piston Seal Guide

191 x 122 mm (7.5 x 4.8 in)

4.1 kg (9 lb)

489-1497

Piston Seal Guide

203 x 110 mm (8 x 4.3 in)

4.4 kg (9.7 lb)

491-7498

Piston Seal Guide

229 x 135 mm (9 x 5.3 in)

5.2 kg (11.4 lb)

491-7499

Piston Seal Guide

254 x 135 mm (10 x 5.3 in)

5.8 kg (12.8 lb)

491-7500

Piston Seal Guide

280 x 135 mm (11 x 5.3 in)

6.5 kg (14.3 lb)

492-5664

Rod Seal Guide

101 x 161 mm (3.97 x 6.3 in)

0.7 kg (1.6 lb)

492-5665

Rod Seal Guide

113.5 x 161 mm (4.47 x 6.3 in)

0.9 kg (2 lb)

492-5666

Rod Seal Guide

120.7 x 161 mm (4.75 x 6.3 in)

1 kg (2.2 lb)

492-5667

Rod Seal Guide

127 x 161 mm (5 x 6.3 in)

1.1 kg (2.5 lb)

Hydraulic Cylinder Piston Seal Guides

Part No.

Cylinder I.D.

Cylinder Thread

Cylinder Where Used

491-7496

139.7 mm (5.5 in)

5.688”-12

Jack Cylinders

491-7497

165.1 mm (6.5 in)

6.688”-12

Hoist and Pulldown, Jack Cylinders

489-1497

177.8 mm (7 in)

7.375”-10

Hoist and Pulldown, Mast elevating, Jack Cylinders

491-7498

203.2 mm (8 in)

8.375”-10

Hoist and Pulldown, Mast elevating, Jack Cylinders

491-7499

228.6 mm (9 in)

9.375”-10

Mast Hoist, Jack Cylinders

491-7500

254 mm (10 in)

10.375”-12

Mast Elevating Cylinders

Hydraulic Cylinder Rod Seal Guides

Part No.

Rod Diameter

Rod Thread

Cylinder Where Used

492-5664

100.84 mm (3.97 in)

3.875”-12

Hoist and Pulldown, Jack Cylinders

492-5665

113.54 mm (4.47 in)

4.375”-12

Hoist and Pulldown Cylinders

492-5666

120.65 mm (4.75 in)

4.625”-12

Hoist and Pulldown Cylinders

492-5667

127 mm (5 in)

4.875”-12

Jack Cylinders

Check Valve Installation Tool

Model Usage: MD6420, MD6540

• Tool enables technician to efficiently remove/

• Avoids parts damage and rework time from

install check valve in mast raise cylider.

using improper tooling

Warranty: Caterpillar ^®Six Months

• Saves time and effort having the right tool

designed for the job at hand

Part No.

Description

Diameter

Weight

496-3101

Check Valve Installation Tool

76.2 x 127 mm (3 x 5 in)

0.25 kg (0.6 lb)

Vehicle System Tools

MOTOR GRADER CONTROLS, CABLE CONTROL AND WINCH

Tools for 55, 56, 57, 58 and 59 Towing Winches

Model Usage: 55, 56, 57, 58 and 59 Towing

• 4 special tools for assembly operations on

Winches

Cat^® towing winches - 2 available from

Parts Department, 2 fabricated

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

No. Req

Winch Models

Use

Wrench,

Tighten mounting stud nuts on 55,

6V-9454

All

1 7/8 inch

56, 57, 58 and 59 Towing Winches.

Bearing Puller Studs

Model Usage: “G” Series and 120G Motor

• 5P-4184 Stud used with other standard 1.25

• 5P-4776 Stud used with 6V-3160 Hydraulic

Graders

inch-12 thread bearing puller adapters and

Puller and standard bearing puller adapters

6V-3175 Hydraulic Puller to remove and install

that have 1.00 inch-14 threads; fully

Warranty: Caterpillar ^®Six Months

articulated hitch bearing and collar on all “G”

adjustable and especially useful when

series motor graders; can also be used for

working in area with close clearance, such as

other applications

when removing centershift lockplate bushings

on 120G Motor Graders

Part Number

Length

Threaded

5P-4184

457 mm (18 in)

1.25 in-12 NF

5P-4776

457 mm (18 in)

1.00 in-14

Bearing Puller Adapter

Model Usage: “G” Series Motor Graders

• 5P-2145 Puller Adapter used with loader

• 5P-4749 Puller Adapter used to install

linkage pin tools to install wheel lean arm

centershift lock plate bushings on 12G, 130G,

Warranty: Caterpillar ^®Six Months

bearing on No. 16G Motor Graders

and 140G Motor Graders

Lift Adapter Assembly

Essential Tool

European Union compliant, CE marked

• Adjustable for various sizes of air conditioner

units

Model Usage: 14M, 140M, 16M, and 160M

• Used to remove and install air conditioner unit

Motor Grade

• Used with 226-2380 Multi-Purpose Lifting

Reference

Warranty: Caterpillar ^®Six Months

Bracket Group

• NEHS0979, 271-2769 Lifting Adapter

Part Number

Description

271-2769

Lift Adapter Assembly

Service/Repair Parts

1A-1460

Bolt (1/2 - 13) (fork mounting hardware)

1F-7958

Full Nut (1/2 - 13) (fork mounting hardware)

1L-0509

Socket Head Cap Screw (3/8-16)

224-0554

Warning Film

5P-8245

Hard Washer

7-130 JULY 2018 Vehicle System Tools

Motor Grader Controls, Cable Control and Winch

Scarifier Tooth Removing Tool

Model Usage: Most Cat^® Motor Graders

Part Number

Description

6B-3260

Scarifier Tooth Removing Tool

Warranty: Caterpillar ^®Six Months

Templates

Model Usage: 12G, 14G, 16G, 120G, 130G and

• Used to hold and align motor grader circle

Reference

140G Motor Graders

tooth segments for faster, easier installation

• SMHS7268-0, Special Instruction

Warranty: Caterpillar ^®Six Months

Item

Part Number

Model

319-5038

12G (61M), 120G, 130G (74V, 12W), 140G (72V, 81V, 13W)

6V-6037

16G (93U)

6V-6039

14G (96U)

Grease Bucket Mounting Template

Model Usage: M and K versions of the 12, 14,

• A template that allows precise drilling

• Proper hole locations prevent contact of the

120, 140, and 160 Motor Graders

locations for mounting a 447-1655 grease

bucket with the ring gear.

bucket for lubing the pinion gear

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

504-2258

Grease Bucket Mounting Template

278 x 130 x 6 mm ( 11 x 5.11 x 0.23 in)

0.868 kg (1.913 lb)

Template

Grease Bucket

JULY 2018 Vehicle System Tools

7-131

Vehicle System Tools

LOADER LIFT ARM AND EXCAVATOR IMPLEMENT

Accugrade Installation Alignment Dowels

Model Usage: 349E, 336E, 329E, 324E, 320/323E,

• JIG dowels used for the installation of

• Once mounting plates have been installed,

320ERR, 316E, 312E, 314E, 311E Excavators

Accugrade Systems

JIG dowels can be removed and attachment

of the sensors for the Accugrade can take

Warranty: Caterpillar ^®Six Months

• Temporary JIG dowels are screwed into place

place.

to allow centering of the mounting plate

349E

336E

329E

324E

320/323E

320ERR

316E

312E

Boom

Pin No.

234-3945

251-2544

341-5040

341-5032

315-0802

180-7719

348-0630

Sensor

349-5451

349-5428

349-5534

349-5533

356-7663

356-7796

Plate

JIG

376-3072

376-3073

376-3074

376-3445

Stick

Pin No.

336-2622

359-5718

323-9254

343-9252

264-1705

107-9738

Sensor

349-5430

349-5537

356-7667

356-7742

Plate

JIG

376-3073

376-3074

376-3075

Part Number

Description

Dimensions

Weight

376-3072

Boom JIG

49.9 x 55 mm

1.2 kg (2.67 lb)

376-3073

Boom/Stick JIG

49.9 x 55 mm

0.9 kg (2.01 lb)

376-3074

Boom/Stick JIG

49.9 x 55 mm

0.8 kg (1.87 lb)

376-3075

Stick JIG

49.9 x 35 mm

0.5 kg (1.19 lb)

376-3445

Boom JIG

49.9 x 55 mm

0.8 kg (1.68 lb)

Bucket Linkage Pin Removal and Installation Tools

Model Usage: Most Cat^® Loaders and Excavators • Used for linkage pin removal/installation on

• To clean puller holes in loader linkage pins,

loaders and excavators with linkage pins

use the following thread taps:

Warranty: Caterpillar ^®Six Months

equipped with the following puller holes:

1P-7421 Tap, 1 inch - 14 thd

22.23 mm (7/8 in) - 14

-–

1P-3042 Tap, 1 1/4 inch - 12 thd

-–

25.40 mm (1 in) - 14

-–

1P-3044 Tap, 1 1/2 inch - 12 thd

-–

31.75 mm (1 1/4 in) - 12

-–

1P-7422 Tap, 2 inch - 12 thd

-–

38.10 mm (1 1/2 in) - 12

Reference

-–

50.80 mm (2 in) - 12

• GMG00806, Special Instruction

Item

Part Number

Description

9S-5556

Adapter, 1 1/2 in

9S-5557

Adapter, 2 in

5H-6197

Pin (3)

8S-6377

Lock (3)

9S-5433

Puller Adapter Accessories

9S-5431

Sleeve Assembly

9S-5565

Sleeve Assembly

8S-6586

Forcing Screw, 1 in

9S-5564

Sleeve Assembly

9S-5561

Pin Driver Caps

9S-5563

Pin Driver Caps

9S-5562

Pin Driver Caps

8S-6587

Adapter, 1 1/4 in

5P-6581

Adapter, 215 Excavator (not shown)

5P-7288

Sleeve Assembly, 215 Excavator

Not Shown

1P-0543

Fast Runner Nut

Not Shown

1P-0544

Fast Runner Nut

7-132 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Pin Removal/Installation Tooling

Model Usage: M300 Series Wheeled Excavator;

• Adapter plates attach to bottom of 9U-6751

Pin Driver Caps

300 Series Track Excavators; 5080 Front Shovel;

and 9U-6752 Receiving Sleeves, allowing

• Used to protect end of linkage pins during

General Purpose Pin Pulling

removal of smaller diameter linkage pins

installation

with larger diameter receiving sleeves,

Warranty: Six Months

• Caps can be hit with sledge hammer to drive

thus eliminating a need for many additional

pins into bores

Receiving Sleeves and Adapter Plates

sleeves

• 4 sizes of caps are available to fit various pin

• Used to easily and quickly remove and install

• 141-1785 Sleeve Assembly is used to remove

sizes

linkage and/or cylinder pins located in front

boom pin from 322B, 322B LL, 325B, 325B LL,

linkages of hydraulic excavators and front

330B, 330B LL, and 345B (provides necessary

9U-6753 Retaining Plate

shovels

clearance to hydraulically remove boom pin

• Used to attach 1U-5197 Cylinder (80 ton) to

without first removing fuel tank)

• Longer boom pins, with an M30 or smaller

9U-6751, 9U-6752, and 141-1985 Receiving

threaded puller hole, are easily removed by

• Most adapter plates are attached using

Sleeves

using 9U-5266 Sleeve Assembly and 9U-5340

6V-5192 Socket Head Cap Screws (except

• Used with four 9R-3979 Rods, four 8T-4121

Sleeve Extension and 9U-5341 Adapter Plate

9U-5341 Adapter Plates)

Washers, four 8T-4133 Nuts, and 9U-6753

• Large linkage pins, with M36 or M48 threaded

• 287-2153 Sleeve Assembly is used to

Retaining Plate to safely lift receiving sleeve

puller holes, are easily removed with 9U-6751

remove boom-to-stick pin on 330D Hydraulic

and hydraulic cylinder as one complete unit

and 9U-6752 Receiving Sleeves and 1U-6150,

Excavator

9U-6754, 9U-6755, and 9U-6757 Adapter

References

Threaded Puller Studs and Fast Runner

Plates

• M300-Series Service Manuals

Nuts

• 300 Series Service Manuals

• Fast runner nuts make removal of linkage pins

faster and easier

• 5080 Front Shovel Service Manuals

• Metric puller studs are essential for the

• Tools and Shop Products Guide article “Bucket

removal of linkage pins used in the M300-

Linkage Pin Removal and Installation Tools

Series Wheeled Excavators, 300-Series Track

• RENR8648, 330D Machine Systems

Excavators, and 5080 Front Shovels

Item

Description

Sleeve Assembly

Adapter Plate

Pin Assembly

Puller Stud

Fast Runner Nut

Retaining Plate

Pin Driver Cap

Item

Part Number

Description

316-1491

Cylinder Group (100T) 6 in stroke

9R-3979

Rod

8T-4133

Nut (M10)

6V-5192

Socket Head Bolt

8T-4121

Washer (M10)

JULY 2018 Vehicle System Tools

7-133

Vehicle System Tools

Loader Lift Arm and Excavator Implement

Receiving Sleeve Assemblies

Maximum Pin

Max. Width of Tear Drop

Maximum Puller Stud

Part Number

Description

Maximum Pin Length

Max. Capacity

Diameter

or Flag Retainer

Diameter

141-1785

Sleeve Assembly - Receiving

146 mm (5.7 in)

1,143 mm (45 in)

146 mm (5.7 in)

68 mm (2.7 in)

90 t (100 tons)

287-2153

Sleeve Assembly

152 mm (6 in)

812 mm (32 in)

152 mm (6 in)

68 mm (2.7 in)

72 t (80 tons)

136 t

4C-8163

Sleeve Assembly

165 mm (6.5 in)

890 mm (35 in)

70 mm (2.8 in)

(150 tons)

9U-5266

Sleeve Assembly

127 mm (5 in)

366 mm (14.4 in)

114 mm (4.5 in)

35 mm (1.4 in)

54 t (60 tons)

9U-5340

Receiver Sleeve

127 mm (5 in)

303 mm (11.9 in)

114 mm (4.5 in)

35 mm (1.4 in)

54 t (60 tons)

9U-6751

Sleeve Assembly

216 mm (8.5 in)

330 mm (13 in)

164 mm (6.5 in)

52 mm (2 in)

90 t (100 tons)

9U-6752

Sleeve Assembly

216 mm (8.5 in)

1,143 mm (45 in)

164 mm (6.5 in)

52 mm (2 in)

90 t (100 tons)

Adapter Plates (2)

Part Number

Description

Maximum Pin Diameter

Max. Width of Tear Drop or Flag Retainer

Maximum Width

Max. Capacity

1U-6150

Adapter Plates

44 mm (1.7 in)

156 mm (6.1 in)

130 mm (5.1 in)

90 t (100 tons)

9U-5341

Adapter Plate Assembly

104 mm (4.1 in)

114 mm (4.5 in)

54 t (60 tons)

9U-6754

Adapter Plates

31.8 mm (1.3 in)

187 mm (7.4 in)

130 mm (5.1 in)

90 t (100 tons)

9U-6755

Adapter Plates

38.1 mm (1.5 in)

118 mm (4.6 in)

90 t (100 tons)

9U-6757

Adapter Plates

25.4 mm (1 in)

196 mm (7.7 in)

164 mm (6.5 in)

90 t (100 tons)

Puller Studs (5)

Part Number

Description

Thread Size

Length

Max. Capacity

137-8460

Puller Stud

M30 x 3.5

1,980 mm (78 in)

45 t (50 tons)

9U-5343

Puller Stud

M24 x 3

650 mm (25.6 in)

27 t (30 tons)

9U-5344

Puller Stud

M30 x 3.5

800 mm (31.5 in)

45 t (50 tons)

9U-6811

Puller Stud

M36 x 4

1,575 mm (62 in)

72 t (80 tons)

9U-6812

Puller Stud

M48 x 5

381 mm (15 in)

90 t (100 tons)

9U-6813

Puller Stud

M48 x 5

508 mm (20 in)

90 t (100 tons)

9U-6814

Stud - Puller (M48 x 5)

M48 x 5.0

920 mm (36.2 in)

90 t (100 tons)

9U-6815

Puller Stud (M48) 62 in

M48 x 5

1,575 mm (62 in)

90 t (100 tons)

9U-7998

Puller Stud

M36 x 4

920 mm (36.2 in)

72 t (80 tons)

Part Number

Description

Thread Size

Hex Size

9U-5345

Fast Runner Nut Assembly

M24 x 3.0

36 mm (1.4 in)

9U-5346

Fast Runner Nut, M30

M30 x 3.5

46 mm (1.8 in)

9U-6809

Nut - Fast Runner, (M36 x 4)

M36 x 4.0

55 mm (2.2 in)

9U-6810

Nut - Fast Runner (M48 x 5.0)

M48 x 5.0

75 mm (3 in)

Brace Assembly

Model Usage: MH3049

• Lockout collar for the cab riser used to

• Material: Steel

stabilize the cab riser structure during removal

Warranty: Caterpillar ^®Six Months

Specifications

and installation of the boom.

• Dimensions: 756.5 (29.78 in)

• Support the cab riser without relying on

hydraulics

• Weight: 14.9 kg (32.84 lb)

Part Number

Description

435-9467

Brace Assembly

Receiving Sleeve

Model Usage: MH3049

• Used to easily and quickly remove and install

• Made of steel

cab riser pins from material handlers

Warranty: Caterpillar ^®Six Months

Specifications

• Used on flagged pins

• Dimensions: 931.0 x 170.0 mm (36.6 x 6.7 in)

• Contains pins up to 865 mm (34.05 in) long

• Weight: 16.2 kg (35.7 lb)

Part Number

Description

425-7251

Receiving Sleeve

7-134 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Short Brace Assembly

Model Usage: MH3049

• Used to stabilize the cab riser for MH3049

• Made of steel

structure during R&I of the boom

Warranty: Caterpillar ^®Six Months

Specifications

• Used to lockout collar to mechanically support

• Overall Length: 558.8 mm (21.99 in)

the cab riser for a long period of time without

relying on hydraulics

• Weight: 10.6 kg (23.36 lb)

Part Number

Description

441-6517

Short Brace Assembly

Part Number

Description

Thread Size

Pin Driver Caps (14)

4C-9485

Pin Driver Caps

M30 x 3.5

9U-5342

Pin Driver Caps

M24 x 3.0

9U-6225

Pin Driver Caps

M36 x 4.0

9U-6758

Pin Driver Cap (installation only)

M48 x 5.0

Pin Holder Assembly

Model Usage: Most Cat^® Loaders and Excavators • Used for linkage pin removal and installation

on loaders and excavators

Warranty: None

Item

Description

Steel Rod

Steel Tubing

Steel Rod

Item

Part Number

Description

4B-3617

Setscrew

1D-4719

Nut

Adapter Plate

Essential Tool

European Union compliant, CE marked

Reference

Model Usage: 994D Wheel Loader

• Used to lift and install hollow linkage pins

• RENR2038, Service Manual

with 38 mm (1.5 in) center hole (loader arm)

Warranty: Caterpillar ^®Six Months

• Used with 128-4775 Lifting Bracket Assembly

Part Number

Description

419-6576

Adapter Plate

Front Shovel Linkage Pin Puller Tools (245)

Model Usage: Most Cat^® Loaders and Excavators

• 5P-7370 Sleeve Assembly and three to six

• Can be used for pins not more than

adapters are used with 9S-8901 Cylinder

165.1 mm (6.50 in) in diameter and will

Warranty: Caterpillar ^®Six Months

Group for linkage pin removal on 245 Front

also accommodate 152.4 mm (6.00 in)

Shovel

and 165.1 mm (6.50 in) diameter pins with

teardrop or flag retainers welded to end

Item

Part Number

Description

5P-7370

Sleeve Assembly

JULY 2018 Vehicle System Tools

7-135

Vehicle System Tools

Loader Lift Arm and Excavator Implement

Wheel Loader Tools (994)

Model Usage: 994 Wheel Loader

• Used to remove and install loader arm linkage

Warranty: Caterpillar ^®Six Months

References

4C-9492 Head Plate (Item 6)

• SENR4755, 994 Vehicle Systems Disassembly

• Used between either 4C-9491 Sleeve (2)

and Assembly

• Maximum force = 100 tons

• SEHS9272, 994 Field Assembly

4C-9489 Bearing Step Plate (Item 7)

4C-9493 Receiving/Handling Sleeve (Item 1)

• Assures that 18.4 cm (7.24 in) diameter.

• Supports hydraulic cylinder and serves as

bearings are pulled in to proper depth during

receiving sleeve during hydraulic removal/

installation

pulling of collets during disassembly

• Two 18.2 cm (7.17 in) diameter pilots: 8.6 mm

• Through hole allows use with 50.8 mm (2 in)

(0.34 in) deep, 10.5 mm (0.41 in) deep

or smaller puller stud

4C-9487 Coupler (Item 10)

• ID = 228 mm (9 in)

• Used to connect 2 puller studs”Rolled

• Overall length = 185 mm (7.28 in)

threads” 1 in - 14

• Through hole = 52.5 mm (2 in)

• Hex heads = 38.1 mm (1.5 in)

• Maximum force = 100 tons

• Overall length: 4C-9431 = 244 mm (9.6 in)

4C-9491 Receiving/Handling Sleeve (Item 2)

4C-9432 = 140 mm (5.5 in)

• Serves as receiving sleeve for linkage pins

4C-9486 Adapter/Coupler (Item 11)

and bearings during disassembly

• Used to adapt or connect 2 different threads

• ID = 228 mm (9 in)

when required

• Overall length = 300 mm (11.8 in)

• Threads: 1 1/4 inch-12 (female), in one end;

• Maximum force = 100 tons

and M30 x 3.5 (female) threads in the other

4C-9488 Adapter (Item 4)

4C-9432 (Item 12) and 4C-9431 (Item 13)

• Used to remove and install 22.2 mm (8.74 in)

Forcing Bolts

outside diameter bearings

• Both have rolled threads which provide

• Outside diameter = 21.80 cm (8.58 in)

greater strength

• Pilot diameter = 20.2 cm (7.95 in)

• Center hole for puller stud = 11/2 in-12 thd

4C-9485 Cap Driver (Item 14)

• Maximum force = 100 tons

• Used to provide striking surface other

• Threads: 1 1/2 inch-12 (female), in each end

than collet itself when installing lift arm

• Maximum force = 70 tons

to main frame collet (striking collet could

4C-9490 Bearing Step Plate (Item 5)

result in damage to threaded holes from

• Assures 22.2 cm (8.74 in) diameter. bearings

“mushrooming”)

are pulled in to proper depth during

• Flat striking surface

installation

• Thread: M30 x 3.5 (male)

• Step = 22.0 cm (8.66 in) diameter, 10.25 mm

4C-6722 Rethreading Die (Item 15)

(0.40 in) deep

• Used for repair or threading of M30 x 3.5

• Center hole diameter = 52.5 (2 in)

threads

• Maximum force = 100 tons

• Threads on rods in 994 loader linkage can

become damaged or rusted - repair much

less expensive than replacement

Item

Part Number

Description

4C-9493

Sleeve

4C-9491

Receiving Sleeve

4C-9488

Adapter

4C-9490

Bearing Step Plate

4C-9492

Plate

4C-9489

Bearing Step Plate

4C-9487

Coupler

4C-9486

Adapter - Coupler

4C-9432

Forcing Bolts

4C-9431

Forcing Bolts

4C-9485

Pin Driver Caps

4C-6722

Rethreading Die

7-136 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Loader Linkage Pin Tool

955 Pin Removal (Pin Location)

Part No.

Tools Required

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-3044

Tap (1 1/2 -12)

1P-7421

Tap (1-14)

4C-9634

Stud (1 1/4 -12)

5H-6197

5P-6581

Adapter (7/8 -14)

6H-4158

6V-3160

Puller (30 ton) (also requires 350-7768 (115 V) or 350-7769 (230 V) pump)

6V-3170

Puller (50 ton) (also requires 350-7768 (115 V) or 350-7769 (230 V) pump)

7M-9772

7M-9774

Adapter Coupling

8S-6377

Lock

9S-5431

Sleeve Assembly

9S-5533

Adapter

9S-5556

Adapter (1 1/2 -12)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9S-8901

Cylinder (90 ton in) (also requires 350-7768 (115 V) or 350-7769 (230 V) pump)

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

992 Pin Removal (Pin Location)

Part No.

Tools Required

2 a

1P-3042

Tap (1 1/4 -12)

1P-3044

Tap (1 1/2-12)

1P-7422

Tap (2-12)

4C-9634

Stud (1 1/4 -12)

5H-6197

6H-4158

6V-3170

Puller (50 ton) c

7M-9772

7M-9774

Adapter Coupling

8S-6377

Lock

9H-3992

Head

1 b

9S-5431

Sleeve Assembly

1 d

9S-5433

Puller Adapter

9S-5556

Adapter (1 1/2 -12)

9S-5557

Adapter (2-12)

9S-5564

Sleeve Assembly

9S-8900

Cylinder (55 ton in) c

9S-8901

Cylinder (90 ton in) c

9U-6832

Fast Runner Nut

a. Inside pin can be driven inward after suggested tooling is used to pull outside pin.

b. 5K1-25K698.

c. Also requires one of the following pumps: 350-7768 (115 V), 350-7769 (230 V).

d. 5K-699-Up.

JULY 2018 Vehicle System Tools

7-137

Vehicle System Tools

Loader Lift Arm and Excavator Implement

983 Pin Removal (Pin Location)

Part No.

Tools required

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4-12)

1P-7421

Tap (1-14)

1P-7422

Tap (2-12)

4C-9634

Stud (1 1/4-12)

5H-6167

6H-4158

6V-3160

Puller (30 ton) a

6V-3170

Puller (50 ton) a

7M-9772

7M-9774

Adapter Coupling

8S-6377

Lock

9S-5431

Sleeve Assembly

9S-5433

Puller Adapter

9S-5557

Adapter (2-12)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

Cylinder

9S-8901

(90 ton in) a

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

988 Pin Removal (Pin Location)

Part No.

Tools Required

2 a

6 a

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-3044

Tap (1 1/2-12)

1P-7421

Tap (1-14)

4C-9634

Stud (1 1/4-12)

5H-6167

6H-4158

6V-3160

Puller (30 ton) b

6V-3170

Puller (50 ton) b

7M-9772

7M-9774

Adapter Coupling

Bearing Puller

8B-7548

Assembly

8B-7563

Handle

8H-0684

Wrench-Ratchet

8S-6377

Lock

Screw, Forcing

8S-6586

(1-14)

8S-6587

Adapter (1 1/4 -12)

9S-5431

Sleeve Assembly

9S-5433

Puller Adapter

9S-5556

Adapter (1 1/2-12)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

Cylinder

9S-8901

(90 ton in) b

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

a. Inside pin can be driven inward after suggested tooling is used to pull outside pin.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

7-138 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

980 Pin Removal (Pin Location)

Part No.

Tools Required

2 a

6 a

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-3044

Tap (1 1/2 -12)

1P-7421

Tap (1-14)

4C-9634

Stud - Puller

5H-6167

6H-4158

6V-3160

Puller Group (30 ton) b

6V-3170

Cylinder Group (450 KN) b

7M-9772

7M-9774

Adapter Coupling

8B-7548

Bearing Puller Assembly

8B-7563

Handle

8H-0684

Wrench-Ratchet

8S-6377

Lock

8S-6586

Screw, Forcing (1-14)

8S-6587

Adapter (1 1/4 -12)

9S-5431

Sleeve Assembly c

9S-5433

Puller Adapter

9S-5556

Adapter (1 1/2 -12)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9S-8901

Cylinder Group Hyd b

9U-6832

Nut Assembly - Fast Runner

Other Parts Required

Stud (1-4)

a. Inside pin can be driven inward after suggested tooling is used to pull outside pin.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

c. Used for removal only.

977 Pin Removal (Pin Location)

Part No.

Tools Required

1P-0543

Fast Runner Nut

1P-3042

Tap (11/4 -12)

1P-3044

Tap (1 1/2 -12)

1P-7421

Tap (1-14)

1P-7422

Tap (2-12)

4C-9634

Stud (1 1/4 -12)

5H-6167

6H-4158

6V-3160

Puller (30 ton) a

6V-3170

Puller (50 ton) a

7M-9772

7M-9774

Adapter Coupling

8S-6377

Lock

9S-5431

Sleeve Assembly

9S-5433

Puller Adapter

9S-5556

Adapter (1 1/2-12)

9S-5557

Adapter (2-12)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9S-8901

Cylinder (90 ton in) a

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

JULY 2018 Vehicle System Tools

7-139

Vehicle System Tools

Loader Lift Arm and Excavator Implement

950 Pin Removal (Pin Location)

Part No.

Tools Required

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-7421

Tap (1-14)

4C-9634

Stud (1 1/4 -12)

5P-6581

Adapter (7/8 -14)

6V-3160

Puller (30 ton) a

6V-3170

Puller (50 ton) a

Bearing Puller

8B-7548

Assembly

8B-7563

Handle

8H-0684

Wrench-Ratchet

Screw, Forcing

8S-6586

(1-14)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

941 and 951 Pin Removal (Pin Location)

Part No.

Tools required

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-7421

Tap (1-14)

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller (30 ton) a

6V-3170

Puller (50 ton) a

Bearing Puller

8B-7548

Assembly

8B-7549

Push Puller Leg

8B-7563

Handle

8H-0684

Wrench-Ratchet

Screw, Forcing

8S-6586

(1-14)

9S-5431

Sleeve Assembly

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

7-140 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

930 Pin Removal (Pin Location)

Part No.

Tools Required

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-7421

Tap (1 -14)

Puller Group (30

6V-3160

ton) a

6V-3170

Stud (1 1/4 -12)

Puller Group (50

6V-3175

ton) a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

920 Pin Removal (Pin Location)

Part No.

Tools Required

1P-0544

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-7421

Tap (1-14)

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) a

6V-3170

Puller Group (50 ton) a

8B-7548

Bearing Puller Assembly

8B-7563

Handle

8H-0684

Wrench-Ratchet

8S-6586

Screw, Forcing (1-14)

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V),

966 Pin Removal (Pin Location)

Part No.

Tools Required

1P-0543

Fast Runner Nut

1P-3042

Tap (1 1/4 -12)

1P-7421

Tap (1-14)

4C-9634

Stud (1 1/4 -12)

5P-6581

Adapter (7/8 -14)

6V-3160

Puller (30 ton) a

6V-3170

Puller (50 ton) a

Bearing Puller

8B-7548

Assembly

8B-7563

Handle

8H-0684

Wrench-Ratchet

Screw, Forcing

8S-6586

(1-14)

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

JULY 2018 Vehicle System Tools

7-141

Vehicle System Tools

Loader Lift Arm and Excavator Implement

Pin Installations All Machines

1 1/4 in Puller

1 in Puller

Part No.

Tools Required

2 in Puller Holes

1 1/2 in Puller Holes

Holes

1P-3042

Tap (1 1/4 -12)

1P-3044

Tap (1 1/2 -12)

1P-7421

Tap (1-14)

1P-7422

Tap (2-12)

9S-5561

Cap

9S-5562

Cap

9S-5563

Cap

Loader Lift Arm Bearing Tool

920 and 922 Wheel Loaders (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1831

Adapter-Bearing Pulling

1P-1835

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

930 Wheel Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push Puller a

1P-0543

Fast Runner Nut

1P-1832

Adapter-Bearing Pulling

1P-1836

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

a. Use crossbar from Push-Puller for installation only.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

7-142 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

944 and 950 Wheel Loaders (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1832

Adapter-Bearing Pulling

1P-1833

Adapter- Bearing Pulling

1P-1836

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-4)

966 Wheel Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1833

Adapter- Bearing Pulling

1P-1838

Adapter- Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Other Parts Required

Stud (1-4)

980 Wheel Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-1835

Adapter-Bearing Pulling

1P-1839

Adapter-Bearing Pulling

1P-1841

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3170

Puller Group (50 ton) b

9S-5431

Sleeve Assembly

9S-5564

Sleeve Assembly

9U-6832

Fast Runner Nut

988 Wheel Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-1835

Adapter-Bearing Pulling

1P-1841

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3170

Puller Group (50 ton) b

9S-5431

Sleeve Assembly

9S-5564

Sleeve Assembly

9U-6832

Fast Runner Nut

a. Use crossbar from Push-Puller for installation only.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

JULY 2018 Vehicle System Tools

7-143

Vehicle System Tools

Loader Lift Arm and Excavator Implement

988G Wheel Loader (Bearing Location)

Part No.

Tools Required

134-8466

Sleeve Assembly

137-8460

Rod

220-1776

Puller Stud

316-1489

Cylinder

4C-8163

Sleeve Assembly

8T-4121

Washer

8T-4132

Nut

9R-3979

Rod

9U-5346

Fast Runner Nut

9U-6751

Sleeve Assembly

9U-6753

Plate - Retaining

9U-6809

Fast Runner Nut

9U-6811

Rod

992 Wheel Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-1841

Adapter-Bearing Pulling

1P-1844

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3170

Puller Group (50 ton) b

9S-5431

Sleeve Assembly

9U-6832

Fast Runner Nut

933 Track-Type Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1831

Adapter-Bearing Pulling

1P-1832

Adapter-Bearing Pulling

1P-1835

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Tools with No Part Number

Stud (1-14)

941 and 951 Track-Type Loaders (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1832

Adapter-Bearing Pulling

1P-1833

Adapter-Bearing Pulling

1P-1837

Adapter-Bearing Pulling

1P-1841

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

a. Use crossbar from Push-Puller for installation only.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

7-144 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

955H Track-Type Loaders (Bearing Location)

Part No.

Tools Required

1H-3107

Push Puller a

1P-0543

Fast Runner Nut

1P-1832

Adapter-Bearing Pulling

1P-1833

Adapter-Bearing Pulling

1P-1838

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

955K Track-Type Loader (Bearing Location)

Part No.

Tools required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1833

Adapter-Bearing Pulling

1P-1839

Adapter-Bearing Pulling

1P-1843

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5431

Sleeve Assembly

9S-5564

Sleeve Assembly

9S-5565

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

977H Track-Type Loaders (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-0543

Fast Runner Nut

1P-1833

Adapter- Bearing Pulling

1P-1834

Adapter- Bearing Pulling

1P-1839

Adapter- Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3160

Puller Group (30 ton) b

6V-3170

Puller Group (50 ton) b

8B-7548

Bearing Puller Assembly a

9S-5431

Sleeve Assembly

9S-5564

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

a. Use crossbar from Push-Puller for installation only.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

JULY 2018 Vehicle System Tools

7-145

Vehicle System Tools

Loader Lift Arm and Excavator Implement

977K Track-Type Loader (Bearing Location)

Part No.

Tools Required

1H-3107

Push-Puller a

1P-1835

Adapter-Bearing Pulling

1P-1841

Adapter-Bearing Pulling

1P-1844

Adapter-Bearing Pulling

4C-9634

Stud (1 1/4 -12)

6V-3170

Puller Group (50 ton) b

7F-6068

Sleeve Assembly

9S-5431

Sleeve Assembly

9U-6832

Fast Runner Nut

Other Parts Required

Stud (1-14)

a. Use crossbar from Push-Puller for installation only.

b. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

983 Track-Type Loader (Bearing Location)

Part Number

Tools Required

1H-3107

Push-Puller a

Adapter-Bearing

1P-1836

Pulling

Adapter-Bearing

1P-1839

Pulling

Adapter-Bearing

1P-1842

Pulling

Adapter-Bearing

1P-1844

Pulling

4C-9634

Stud - Puller

Cylinder Group

6V-3170

(450 KN) a

9S-5431

Sleeve Assembly b

Nut Assembly -

9U-6832

Fast Runner

a. Also requires one of the following pumps: 350-7768 (115 V) 350-7769 (230 V).

b. Used for removal only.

7-146 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Tools for Servicing 990 Loader Linkage Pins and Collets

Essential Tool

• Removes/installs loader arm linkage pins

Optional Receiving Sleeves

Model Usage: 990 Wheel Loader

• Used with 350-7768 Hydraulic Pump (115 V),

• These optional receiving sleeve assemblies

350-7769 Hydraulic Pump (230 V), or 9U-6600

are used with the same tools as other

Warranty: Caterpillar ^®Six Months

Hydraulic Hand Pump

sleeves in this group

• A 6D-7726 Hose Assembly is also required

• Sleeves work especially well for handling

pins weighing as much as 125 kg (335 lb) and

60 cm (2 ft) long, located high on machine

• Both receiving sleeve assemblies are

suspended with straps

Part No.

Description

Size

Pin (1)

Pin (2)

Pin (3)

Pin (4)

Pin (5)

Pin (6)

Pin (7)

Pin (8)

316-1489

Cylinder Group (60 Ton)

62 ton

3E-8009

Bolt

M30 x 500 mm, (19.7 in) long

1 a

4C-8149

Sleeve Assembly

203.2 mm, (8.00 in)

Rod Assembly -

4C-8150

M64 x 1829 mm, (72 in) long

Threaded

4C-8151

Forcing Bolt

M24 102.5 mm, (4.04 in) long

3 b

4C-8152

Retaining Plate

4C-9486

Adapter - Coupler

1 1/4-12 x M30

1 a

4C-9491

Receiving Sleeve

4C-9492

Plate

1 a

4C-9634

Stud - Puller

1 1/4-12 x 735 mm, (29 in) long

1 a

5P-8712

Bushing

62 ton cylinder

2 a

8T-4121

Washer (M10)

8T-4133

Nut (M10)

9T-2240

Rod (M10)

9U-6800

Nut - Speed (M64)

M64

9U-6832

Speed Nut

1 1/4 in - 12

1 a

a. Use to remove pin.

b. Use to remove collet.

Linkage Pin Installation (Collet)

Specifications

• Pin 5: 220 mm (8.7 in) diameter (flag style)

• Pins 1, 4, and 6: 160 mm (6.3 in) diameter

• Pins 7 and 8: 160 mm (6.3 in) diameter

(flag style)

(cartridge style)

• Pins 2 and 3: 150 mm (5.9 in) diameter

(flag style)

Part Number

Description

Size

Pin 7

Pin 8

1P-0544

Fast Runner Nut

1 1/4 - 7

316-1489

Cylinder Group (60 Ton)

62 ton

3E-8009

Bolt

M30 x 500 mm (19.7 in) long

3S-7023

Washer-Hard

4C-9485

Pin Driver Caps

M30 x 3.5

4C-9486

Adapter - Coupler

1 1/4-12 x M30

5P-8712

Bushing

62 ton cylinder

1 1/4-12 x 1 1/4-7, 356 mm

5P-8714

Stud - Pin Puller

(14.0 in) long

JULY 2018 Vehicle System Tools

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Vehicle System Tools

Loader Lift Arm and Excavator Implement

Receiving/Handling Sleeve (Optional)

Item

Description

Tube, SAE 1026 steel

Item

Part Number

Description

1P-7407

Eyebolt (1/2 - 13)

1F-7958

Full Nut (1/2 - 13) (fork mounting hardware)

Sleeve Assembly

Item

Description

Lift Eye

Item

Part Number

Description

9U-6752

Sleeve Assembly

Receiver Sleeve Assembly

Essential Tool

• Used to remove and install bucket linkage pin

• A 6D-7726 Hose Assembly is also required

Model Usage: 990G Series II Wheel Loader

• Used with 350-7768 Hydraulic Pump (115

Reference

V), 350-7769 Hydraulic Pump (230 V), or

Warranty: Caterpillar ^®Six Months

• RENR6266, Service Manual

9U-6600 Hydraulic Hand Pump; and other

tooling found in Tools for Servicing 990 Loader

Linkage Pins and Collets

Part Number

Description

237-9180

Receiving Sleeve Assembly

Tools for Servicing 992 Loader Linkage Pins and Collets

Model Usage: 992 Loader

• Special tools used with other hydraulic

• In most cases, 992C loader linkage pins and

service tools to remove and install loader

collets can be removed with 5P-8715 Forcing

Warranty: Caterpillar ^®Six Months

linkage pins and collets on 992C Wheel

Bolts; if additional force required, these tools

Loaders

used with 316-1491 Cylinder, provide 100 ton

capability for removal; refer to Pin Removal

• Refer to tool charts on following pages for

tool chart

tools required for each location

Item

Part Number

Description

6V-2072

Sleeve Assembly

6V-2074

Stud

6V-2073

Bushing

8T-5270

Adapter

Additional Tools for 992 Loader Linkage Pins and Collets

Item

Part Number

Description

5P-8714

Stud - Pin Puller

5P-8712

Bushing

5P-8623

Coupler

5P-8713

Plate

5P-8715

Forcing Bolt

7-148 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Servicing 992C Loader Linkage Pins and Collets

Part Number

Tools Required

Collet Removal 1 (Pin Location) a

316-1491

Cylinder b

5P-8715

Forcing Bolt

6V-2072

Sleeve Assembly

6V-2073

Bushing

6V-2074

Stud

8H-3390

Nut

Pin Removal (Pin Location)

Part Number

Tools Required

316-1491

Cylinder b

6V-2072

Sleeve Assembly

6V-2073

Bushing

6V-2074

Stud

8H-3390

Nut

8T-5270

Adapter

Pin and Collet Installation (Pin Location)

Part No.

Tools Required

5 (1) c

Pin 7

316-1489

Cylinder b

4C-9634

Stud - Puller

4K-0684

Washer - Hard

1 d

4V-3241

Rod

1 d

5P-4184

Stud

5P-8623

Coupler

5P-8712

Bushing

5P-8713

Plate

5P-8714

Stud

7H-7539

Nut

1 d

9U-6832

Nut Assembly - Fast Runner

Installation

Part Number

Tools Required

Pin Location 8

Collet Location 8

3K-9770

Nut

3P-1573

Cylinder b

3S-6162

Washer

4C-9634

Stud - Puller

4K-0684

Washer - Hard

5P-8623

Coupler

5P-8712

Bushing

5P-8713

Plate

5P-8714

Stud

9U-6832

Nut Assembly - Fast Runner

a. Collets normally can be removed with forcing bolts. If, for some reason, the collets at locations 3, 8 and 9 cannot be removed

with forcing bolts, use the other tools with hydraulic force.

b. One of the hydraulic pumps which follows is necessary: 350-7768 (115 V) or 350-7769 (230 V).

c. Serial numbers 42X804-Up, on right side.

d. Part is a component of the linkage.

JULY 2018 Vehicle System Tools

7-149

Vehicle System Tools

Loader Lift Arm and Excavator Implement

Installation (Bearing Location)

Part No.

Tools Required

1P-1844

Adapter-Bearing Pulling

3J-1770

Lock Pin

4C-9634

Stud - Puller

5D-0764

Washer

5H-6197

5P-0972

Adapter

5P-4181

Adapter

5P-7370

Sleeve Assembly

5P-8713

Plate

6V-0027

Adapter

6V-3170

Cylinder Group (450 KN) a

1 a

7M-9772

7M-9773

Adapter

7M-9774

Adapter Coupling

8S-6377

Lock

9S-5557

Adapter

9S-8901

Cylinder Group Hyd a

1 a

9U-6832

Nut Assembly - Fast Runner

Removal (Bearing Location)

Part

Tools Required

Number

1P-1844

Adapter-Bearing Pulling

3J-1770

Lock Pin

4C-9634

Stud - Puller

5D-0764

Washer

5H-6197

5P-0972

Adapter

5P-7370

Sleeve Assembly

5P-8713

Plate

6V-0027

Adapter

6V-3170

Cylinder Group (450 KN) a

1 a

7M-9772

7M-9773

Adapter

7M-9774

Adapter Coupling

8S-6377

Lock

9S-5557

Adapter

9S-8901

Cylinder Group Hyd a

1 a

9U-6832

Nut Assembly - Fast Runner

a. One of the hydraulic pumps which follows is necessary: 350-7768 (115 V) or 350-7769 (230 V).

7-150 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Linkage Pin and Sleeve Bearing Removal and Installation Tools

Model Usage: 992G, 992K, 993K Wheel Loader

• Used to remove and install sleeve bearing

• Retaining bolts are built into sleeves allowing

linkage pins

linkage pin to be locked into sleeve when

Warranty: Caterpillar ^®Six Months

working overhead

• Used with service presses: 9U-7764 (150 ton),

6V-2073 (100 ton), 6V-4131 (80 ton), and

• Receiving sleeve assembly is easily

3P-2228 (60 ton)

suspended with eyebolts

• Special receiving sleeve assemblies are used

• Complete range of sleeve bearing puller

with other hydraulic service tools to remove

plates and installer plates are available for

and install linkage pins

servicing each pin location

• Sleeves work especially well for handling

• Threaded rod and speed nut provides time

pins weighing as much as 284 kg (626 lb) and

saving means of pulling large pins

146 cm (4.8 ft) long which are located high on

• Refer to charts for tools required for each pin

the machine

location (only tooling required for the new

SBC pins is listed)

Ring-Wear Sleeve

Model Usage: 314E, 16M, D8T (see SIS for

• Used to remove pins, bushings, wear sleeves

• KENR6018, 16M Motorgrader Machine

additional models, 4.5 inch bore engines)

or bearings from excavator booms or sticks

Systems

and from blade tip cylinders on dozers or

Warranty: Caterpillar ^®Six Months

• SMHS6959, Installing Crankshaft Seals and

motor graders, along with pins in roller frames

Wear Sleeves

or equalizer bars

Specifications

• Replaces 9S-8536

• Dimensions: 107.95 x 98.75 mm

Reference:

(4.25 x 3.88 in)

• KENR9852, 314E Excavator systems

Part Number

Description

444-1076

Ring-Wear Sleeve

992G SBC Linkage Pin Locations

Part Number

Description

Linkage Pin Installation and Removal Tooling

318-2121

Sleeve Puller Assembly

3E-3879

Eyebolt, M16x2

7Y-0725

Hard Washer

8T-7781

Nut

9U-7763

Stud - Puller, 2 in

9U-7764

Bushing

Retainer Extraction Tooling

009-3020

Washer, 1 1/4

322-5589

Extractor

7B-2289

Bolt, 1 1/4 -12, 57.15 mm

JULY 2018 Vehicle System Tools

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Vehicle System Tools

Loader Lift Arm and Excavator Implement

992K SBC Linkage Pin Locations

Part No.

Description

Linkage Pin Removal Tooling

9U-7763

Puller Rod, 2 in.

9U-7764

Bushing

7Y-0725

Hard Washer

3E-3879

Eyebolt, M16x2

8T-7781

Nut

318-2121

Puller Assembly

Part of Linkage Pin Installation Tooling

289-0011

Spacer

Linkage Pin Installation Tooling

289-0013

Puller Rod, 1 1/2 -12

318-2117

Inside Installation Plate

318-2121

Sleeve Puller Assembly

322-0101

Outside Plate Installer

322-0102

Adapter Assembly Spacer

3E-3879

Eyebolt, M16 x 2

3S-6162

Hard Washer

6V-2073

Bushing

7Y-0725

Hard Washer

8H-3390

Nut - Full Threaded, 1.5

8T-3220

Eyebolt, M12 x 1.75

8T-7781

Nut

9U-7763

Stud - Puller, 2 in

9U-7764

Bushing

Retainer Extraction Tooling

009-3020

Washer, 1 1/4

2K-0439

Bolt, 1 1/4 -12, 88.9 mm

322-5589

Extractor

322-5590

Extractor

7Y-7992

Bolt, M12 x 1.75, 75 mm

8T-4223

Washer - Hard M12

993K SBC Linkage Pin Locations

Part No.

Description

Linkage Pin Installation Tooling

146-1799

Hard Washer

289-0008

Puller Rod, 1 1/4 -12

289-0013

Puller Rod, 1 1/2 -12

318-2115

Outside Installation Plate

318-2116

Outside Installation Plate

318-2117

Inside Installation Plate

318-2118

Outside Installation Plate

318-2119

Backup Installation Plate

318-2120

Backup Installation Plate

3P-2228

Insert Plain

3S-6162

Hard Washer

1.59 in

6V-2073

Bushing

7H-7539

Nut - Full, 1 1/4 - 12

8H-3390

Nut - Full Threaded, 1.5

8T-3220

Eyebolt, M12 x 1.75

Retainer Extraction Tooling

172-9966

Bolt, M12 x 1.75, 65 mm

322-5590

Extractor

8T-0646

Bolt, M12 x 1.75, 110 mm

8T-4223

Washer - Hard M12

0.53 in

7-152 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Linkage Pin Removal Tooling (Pull)

Part No.

Description

318-2121

Sleeve Puller Assembly

318-2122

Adapter Ring

318-2123

Adapter Ring

318-2124

Puller Assembly

318-2125

Puller Assembly

3E-3879

Eyebolt, M16 x 2

3S-6162

Hard Washer

6V-2073

Bushing

7Y-0725

Hard Washer

8H-3390

Nut - Full Threaded, 1.5

8T-3220

Eyebolt, M12 x 1.75

8T-7781

Nut

9U-6698

Stud - Puller, 1 1/2 in

9U-7763

Stud - Puller, 2 in

9U-7764

Bushing

Linkage Pin Removal Tooling (Push)

Part No.

Description

439-3940

Bracket - Link

172-9966

Bolt, M12 x 1.75, 65 mm

1U-5197

Cylinder Group (80T)

267-4850

Bolt, M12 x 1.75, 55 mm

318-2126

Push Insert Plate

318-2127

Push Tube

318-2128

Push Cylinder Plate

320-4790

Push Support Tube

320-4791

Push

320-4792

Push

320-4793

Push

320-4794

Alignment Rod

320-9698

Alignment Rod

320-9699

Spacer, 20 mm thick 40 mm ID

320-9700

Spacer, 40 mm thick 40 mm ID

320-9701

Spacer, 20 mm thick 53 mm ID

320-9702

Spacer, 40 mm thick 53 mm ID

3E-3879

Eyebolt, M16 x 2

3H-7654

Hard Washer

3P-2228

Insert Plain

6V-2073

Bushing

6V-4131

Cap Assembly Load

6V-8336

Bolt, M12

6V-8675

Bolt

7X-0622

Hard Washer, M13 ID

8T-4194

Bolt, M12 x 1.75, 50 mm

8T-4223

Washer - Hard M12

1/2 in

9R-2640

Boss

JULY 2018 Vehicle System Tools

7-153

Vehicle System Tools

Loader Lift Arm and Excavator Implement

Pin Joint Group

Essential Tool

• Used to remove and install Sleeve Bearing

• Group includes all items in Figure

Cartridge (SBC) pin joint assemblies

Model Usage: 992 Wheel Loader

Reference

• Heat-treated for strength and durability

Warranty: Caterpillar ^®Six Months

• REHS2560, Special Instruction

Item

Part Number

Description

—

263-7808

Pin Joint Group

Service/Repair Parts

246-0498

Pin Puller Assembly

246-0499

Puller Plate

246-0500

Puller Plate

Bearing Puller Plate

Model Usage: 988G Wheel Loader

• Removes 2 sleeve bearings from F pin location

Reference

Warranty: Caterpillar ^®Six Months

• Bearing puller plate has center swivel point

• RENR2173, Service Manual, 988G Machine

for easy installation

Systems

• Hydraulic removal of bearings is preferred

Specifications

over other methods, such as burning, cutting,

• Overall outside diameter: 152.0 mm (5.98 in)

or drilling

• Small outside diameter: 136.0 mm (5.35 in)

• Heat-treated for added durability

• Hole diameter: 31.0 mm (1.22 in)

Part Number

Description

217-4428

Bearing Puller Plate

Model Usage: 988G Wheel Loader and 836G

• Used to remove 2 bearing cups and cones

• M48 threads provide a maximum of 890 kN

Landfill Compactor

from lower hitch articulation joint

(100 tons) of hydraulic pulling force

Warranty: Caterpillar ^®Six Months

• Used with 9U-6810 Speed Nut

Reference

• Hydraulic removal of bearings preferred over

• RENR2173, Service Manual, 988G Machine

other methods (ie. burning, cutting, drilling)

Systems

Part Number

Description

218-2143

Bearing Puller Plate

Bearing Installation Plate, Adapter Plate

Model Usage: 988G Wheel Loader

• Used to install 152-3749 Sleeve Bearing into

• Heat-treated for added durability

pin bores for lift cylinder (locations K and Y)

Warranty: Caterpillar ^®Six Months

Reference

• 212-8164 designed to quickly and accurately

• RENR2173, Service Manual, 988G Machine

set depth of sleeve bearing

Systems

Part Number

Description

212-8164

Bearing Installation Plate

215-2596

Adapter Plate

7-154 JULY 2018 Vehicle System Tools

Loader Lift Arm and Excavator Implement

Installer Ring, Seal Plunger

Essential Tool

• Used to properly install maintenance free

Reference

linkage (MFL) 1R-1056 Seal Assembly into

Model Usage: 992G Wheel Loader

• REHS0146, Special Instruction, Installation of

collar

Maintenance Free Linkage Seal

Warranty: Caterpillar ^®Six Months

• Eliminates inconsistent installation of seal

(saves time and eliminates possible seal

damage during installation)

Part Number

Description

156-1639

Installer Ring

156-1643

Seal Plunger

Seal Driver

Essential Tool

• Used to properly install 160-5875 Lip Seal in

• Made from durable steel tubing

161-5808 Bearing

Model Usage: 992G Wheel Loader

Specifications

• Quickly and easily installs seal while reducing

Warranty: Caterpillar ^®Six Months

• Outside diameter: 203.2 mm (8.00 in)

possibility of damage (eliminates hammer and

punch method)

• Inside seal diameter: 94.5 mm (7.66 in)

Part Number

Description

164-5848

Seal Driver

Stud

Model Usage: 988B

• Used with 6V-3170 Hydraulic Cylinder,

Reference

5B-0637 Nut, and suitable hydraulic pump to

Warranty: Caterpillar ^®Six Months

• Service Manual (tools needed at other

install collets in lift arm and bucket linkage on

locations and later serial numbers)

988B Loaders, 50W1-50W-2264

Specifications

• On later 988’s, 50W-2265-50W-4321, the

tools can be used at bucket to lift arm pin only

• Capacity: 490 kN (55 tons)

Part Number

Description

6V-2078

Stud

Coupler

Model Usage: D9L

• Connects 2 or more studs together to get

• Made from heat-treated alloy steel, 60.45 mm

needed length for D9L Impact Ripper Pin

(2.38 in) hexagon stock, similar to existing

Warranty: Caterpillar ^®Six Months

disassembly; requires 38.1 mm diameter high-

coupling adapters

strength puller stud, greater in length than

• Contains internal stops to control length of

longest stud formerly available, 6V-2074 Stud

thread engagement with studs

Part Number

Capacity

Description

1U-7646

100 Tons

Coupler

Forcing Bolts for Linkage Pin Collets

Model Usage: 980C and 988B Wheel Loaders

• Used to remove linkage pin collets

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

5P-5264

Forcing Bolt, 1.50 in-12 thd

5P-5265

Forcing Bolt, 0.875 in-14 thd (3 required)

6V-0187

Forcing Bolt, 1.50 in-12 thd

JULY 2018 Vehicle System Tools

7-155

Vehicle System Tools

Loader Lift Arm and Excavator Implement

Sleeve Assembly

Model Usage: 980C and 943 Loaders

• Used to remove bucket linkage or cylinder

• Used with center hole 316-1489, 6V-3170, 6V-

mounting pins which have retainer plates up

3165, 6V-3160, or 316-1493 Cylinders

Warranty: Caterpillar ^®Six Months

to 114 (4.5 in) width; wider retainer plates

Specifications

used on 980C and 943 Loaders

• Capacity: 553 kN (62 tons)

• Length: 284 (11.18 in)

Part Number

Description

6V-4035

Sleeve Assembly

Adapter

Model Usage: 950, 966C, 980 and 988 Wheel

• Use with two 3L-2227 Forcing Bolts and

Loaders

bolts and washers listed below to remove lift

cylinder trunnion bearing retainers

Warranty: None

Model

Part Number

Description

Qty.

950, 966C

1A-1460

Bolt (1/2 - 13) (fork mounting hardware)

950, 966C

4B-4280

Washer

980

4B-5059

Washer

980

8S-4734

Bolt

988

1A-1135

Bolt

988

4B-4281

Washer

7-156 JULY 2018 Vehicle System Tools

Caterpillar. Dealer service tools catalog (2018) - page 34