Content      ..     6      7      8      9     ..

Caterpillar. Dealer service tools catalog (2018) - page 8

Engine Tools

CYLINDER HEAD,VALVES AND CAM FOLLOWERS

G3500 Valve Seat Removal Tool

Model Usage: G3500

• Safely removes valve seats from Gas 3500

Specifications

engines

Warranty: Caterpillar ^®Six Months

• Hydraulic Source Requirements: 68.9 kPa

• Eliminates insert breakage

(10,000 PSI)

• Reduces repair time

• Dimensions: 355.6 x 228.6 x 190.5 mm

(14 x 9 x 7.5 in)

• Reduces rework due to broken inserts

• Weight: 8.85 kg (19.5 lbs)

Part Number

Description

359-4208

G3500 ValveSeat RemovalTool

Service Parts

359-4286

Collet As.

359-4287

Drawbar

359-4288

Washer

361-0074

Slide-lower

371-0351

Cylinder-Puller

Installation Tool

Model Usage: C13 & C15 Engines

• Usedto install valve seal using hand pressure

Specifications

Warranty: Caterpillar ^®Six Months

• Prevents damage to valve seal during

• Dimensions: 150 x 26.8 mm (5.90 x 1.05 in)

installation

• Weight: .54 kg (1.20 lbs)

• Used to install the 361-3926 valve guide seal

• Material: Steel

Part Number

Description

375-2773

Installation Tool

Valve Seal Installer

Model Usage: 3046 Diesel Engine

• Used to install valve seal - easily installed

Reference

using hand force

Warranty: Caterpillar ^®Six Months

• SENR6458, Special Instruction, Disassembly

• Prevents damage to valve seal during

and Assembly of 3046 Engine

installation - saves time and reduces cost

• Knurled for ease of handling

Part Number

Description

4C-6373

Valve Seal Installer

Valve Seal Installation Tool

Model Usage: C7-C32 Engines

• Installs the valve guide seals, 163-2478,

Specifications

without damaging the seals by properly

Warranty: Caterpillar ^®Six Months

• Dimensions: 141 mm x 25 mm (5.5 in x 1 in)

pressing on the outermetal shell of the seal

• Knurled handle to prevent slippage

Part Number

Description

455-0128

Valve Seal Installation Tool

3-130 JULY 2018 Engine Tools

Engine Tools

CYLINDER HEAD,VALVES AND CAM FOLLOWERS

Cylinder Condition Analysis Tools

Model Usage: All Models

• Used to analyze cylinder condition on any

Reference

Cat^® engine

Warranty: Caterpillar ^®Six Months

• GMG00694, Special Instruction

• Pressurized air is introduced into cylinder;

amount of pressure drop is indicator of piston

ring and valve condition

Item

Part Number

Description

1

6K-5875

Hose Assembly

2

1P-5564

Adapter(D.I. Engines)

3

1P-5565

Adapter (Gas Engines)

4

-

Norgren Regulator Model #11-002-049

Nipple (Modify nipple by filling with braze and drilling a 1.02 mm

5

3B-7767

(0.04 in) orifice hole through braze)

6

3B-7762

Tee Fitting

7

6V-4142

Nipple, Unvalved (for 42000 kPa)

8

9S-7341

Fitting [6.35mm (1/4in) tube, 3.175 mm (1/8in) pipe]

9

8S-2268

Tube Assembly

10

6V-4143

Coupler Assembly

10

7S-8897

Seal

11

8T-0846

Pressure Gauge

12

1P-5569

Tip

13

1P-5567

Tip

Not Shown

-

5K-5068

Nipple - Pipe Hexagon

Plug Adapter

Model Usage: C1.8 & C2.4 Engines

• Used to measure cylinder pressure on the

Specifications

C1.8 and C2.4 Engine using the 9U-6274

Warranty: Caterpillar ^®Six Months

• Dimensions: 98.0 x 13.0 mm (3.9 x 0.512 in)

Compression Test Group

•

Weight: 0.04 kg (0.1 lb)

• M10x1.5 threaded adapter fits glow plug hole

• Uses ½ inch wrench

Part Number

Description

392-3960

Plug Adapter

Head Guide Pin

Model Usage: 3046 Diesel Engine

• Used to align cylinder head during engine

Reference

assembly - two required

Warranty: Caterpillar ^®Six Months

• SENR6458, Special Instruction, Disassembly

• Simple to use (threaded guide pin has

and Assembly of 3046 Engine

screwdriver slot for easy installation)

• Thread: M12 x 1.75

• Overall length: 115.0 mm (4.5 in)

Part Number

Description

9U-7995

Head Guide Pin

JULY 2018 Engine Tools

3-131

Engine Tools

CYLINDER HEAD,VALVES AND CAM FOLLOWERS

Socket (Head and Flywheel Bolt)

Model Usage: C175

• Removes/installs cylinder head/flywheel bolts

References

Warranty: Caterpillar ^®Six Months

• Used with 3/4 inch drive standard and torque

• KENR6052, Service Manual, C175-16 and

wrenches

C175-20 Engine, Disassembly and Assembly

• Do not use with impact wrench

• RENR7466, Service Manual, C175-16

Generator Engine Sets, Disassembly and

• Heavy-duty, twelve-point socket properly fits

Assembly

M16 Bolts (24 mm across flats)

Part Number

Description

312-2840

Socket (Head and Flywheel Bolt)

Puller Cylinder, Collets and Standoffs for Removing Valve Seat

Model Usage: C175, C175 HAA Machine

European Union Compliant, CE marked

NOTE: CE Compliance requires the use of

Engines, All 3500 Diesel

appropriate CE Compliant power supply and

• Used to quickly and safely remove non-water-

hoses

Warranty: Caterpillar ^®Six Months

cooled valve seats from C175 cylinder heads

• Removes the insert without damage to

Reference

the seat bore or combustion surface of the

• NEHS1194, Tool Operating Manual

cylinder head

Specifications

• Used when batch-processing cylinder heads

• Hydraulic Source Requirements: 31.0 MPa

and is best suited for high volume operations

(4,000 PSI)

Part No.

Description

Specifications

447-5923

355.6 x 228.6 x 190.5 mm (14 x 9 x 7.5in),

371-0351

Cylinder Puller

371-0351

8.30 kg (18.3 lb)

445-8987

Collet Assembly (C175 Std Exh) c

-

445-8988

Collet Assembly (C175 Std Int) c

-

445-8989

Standoff (C175 Std)

-

474-0580

Collet Assembly (C175 Water Cooled) d

-

474-5081

Standoff (C175Water Cooled)

-

447-5922

Collet Assembly (3500 Std Int) e

49x 53 Dia mm (1.9x 2.1 Diain), 0.3kg (1lb)

447-5923

Collet Assembly (3500 Std Exh) e

49x 53 Dia mm (1.9x 2.1 Diain), 0.3kg (1lb)

447-5924

Standoff (3500)

98 x 99 Dia mm (3.9 x 3.9 Dia in), 0.5kg (1lb)

445-8987 & 447-5923

447-5922

Service Parts

359-4287

Drawbar

-

359-4288

Washer

-

361-0074

Slide-lower

-

Part No.

Description

Engine

Series Seat

359-4286

Collet Assembly

G3500 b

Int & Exh

b. Standoff is required for use with 445-8987 or 445-8988

c. Standoff is included with the 359-4208 G3500 Seat Removal Tool

445-5924

d. Standoff is required for use with the 474-0580

445-8988 & 447-5922

e. Standoff is required for use with the 447-5922 and 447-5923

445-8989

3-132 JULY 2018 Engine Tools

Engine Tools

ELECTRICAL AND IGNITIONTOOLS

Installer Group

Model Usage: 3406E Engine

• Used to install valve stem seals - easily

• Knurled handles for better grip and zinc-

installed using hand force

coated to prevent corrosion

Warranty: Caterpillar ^®Six Months

• Prevents installation damage to valve stem

• Diameter: 22.2 mm (0.87 in)

seals

• Overall length: 140.0 mm (5.5 in)

• Seals can be installed with cylinder head on

Reference

or off the engine

• SENR5580, Service Manual

Part Number

Description

Diameter

Overall Length

Valve Seal Installer

9U-7226

22.2mm (0.87in)

140mm (5.5in)

Group

Valve Stem Seal Installer

Model Usage: C3.4B

• Used to install valve stem seals by hand in

Specifications

C3.4B engines

Warranty: Manufacturer’s

• Dimensions: 19.05 x 203.2 (.75 x 8 in)

• Prevents damage to valve stem seal during

installation

Part Number

Description

443-4074

Valve Stem Seal Installer

Mounting Ring Socket Wrench

Model Usage: Various

• Used to tighten retaining nut on Emergency

• Double ended wrench can be used for 18 mm

Stop Push Button assembly 109-6507 with

(.71 in) and 30 mm (1.2 in) pilot light mounting

Warranty: Manufacturer’s

124-3176 Guard

rings

Part Number

Description

Dimensions

398-6915

Mounting Ring Socket Wrench

101.6 x 35.3 mm (4.0 x 1.4 in)

Spark Plug Adapter Wrench, Spark Plug Wrench

Model Usage: 5.4 inch Bore Natural Gas Engines

• Used to remove spark plugs and adapters on

• Especially useful because plugs and adapters

137.2 mm (5.4 in) Bore Natural Gas Engines

are deeply recessed in top of engine

Warranty: Caterpillar ^®Six Months

(G342, G353, G379, G398)

• 1P-5559 Wrench: Large end: 31.75 mm

(1.25 in) Small end: 19.05 mm (0.75 in)

Part Number

Description

1P-5559

Spark Plug Adapter Wrench

2P-5481

Spark Plug Wrench

3-133

JULY 2018 Engine Tools

3-133

Engine Tools

ELECTRICAL AND IGNITIONTOOLS

Removal Tool (Injector Connector)

Model Usage: C13, 15, 18

• Releases the locking tab on the 4-wire

• Bent handle allows the use of tool in tight

harness connector for the fuel injector

quarters where overhead space is limited

Warranty: Caterpillar ^®Six Months

and allows the connector to be easily

Specifications

disconnected

• Dimensions: 200.0 X 73.3 x 86.0 mm (7.0 x

• Will not damage the locking tab or the rubber

2.7 x 3.4 in)

seals

• Weight: 0.3 kg (0.7 lb)

Part Number

Description

458-3562

Removal Tool (Injector Connector)

Terminal Removal and Installation Tool Assembly

Model Usage: All G3500 Non-CSA Electronic

• Used to remove and install 169-4290 Terminal

• For removal: 1) insert shaft through spring and

Ignition Engines

without removing 169-4295 Extension

thread three revolutions into terminal; 2) pull

terminal out

Warranty: Caterpillar ^®Six Months

• Saves time and money

• For installation: 1) screw terminal onto

• Threads easily into terminal

shaft; 2) insert through extension; 3) snap

• Design permits quick replacement if shaft

onto transformer head; 4) loosen shaft from

[127 mm (5 in) long] breaks during service

terminal

Part Number

Description

176-7129

Terminal Removal and Installation Tool Assembly

Terminal Spanner Wrench

Model Usage: All G3500 and G3600 EIS Engines

• Used to install and remove 127-8893 Terminal

• Accurate torque is essential to avoid damage

Assembly

to terminal components; necked-down

Warranty: Caterpillar ^®Six Months

diameter minimizes chance of over-torque

• Required to allow proper torquing of terminal

assembly (2.70 ± 0.25 N·m, 24.0 ± 2.2 in-lb)

Part Number

Description

132-8263

Terminal Spanner Wrench

3-134 JULY 2018 Engine Tools

Engine Tools

ELECTRICAL AND IGNITIONTOOLS

Sparkplug Adapter Removal Tool

Model Usage: All G3500C, G3500E, G3500H

• Removes and installs the 225-0902 adapter

• Used with ¾” ratchet

Engines

• Safer design than previous 235-9751,

• Made of steel

Warranty: Caterpillar ^®Six Months

providing proper leverage and grip

Part No.

Description

Dimensions

Weight

459-2619

Sparkplug Adapter Removal Tool

134 L x 60 mm dia. (5.3 x 2.4 in)

1.4 kg (3 lb)

Ignition Extender Torque Tool

Model Usage: G3500H

• Used to hold 356-3701 transformer securely

• Hooked spanner wrench has 3/8 in square

while torquing extender

drive hole.

Warranty: Caterpillar ^®Six Months

• Teflon contact surfaces prevent assembly

from being damaged.

S. No

Part No.

Description

Dimensions

Weight

1

519-3123

Adapter-Nylon

127 x 64 mm (5 x 3 in)

1 kg (2.2 lb)

2

519-3124

Wrench-Spanner

64 x 3 x 102mm(3x 0.1x 4in)

0.04 kg (0.1 lb)

519-3123

519-3124

JULY 2018 Engine Tools

3-135

Engine Tools

ELECTRICAL AND IGNITIONTOOLS

Cylinder Head Surface Cleaning and Deburring Tool

Model Usage: All G3500C, G3500E, G3500H

• Used to remove any burrs on the sealing

• Can be used with any 3/8 chuck drill

Engines

surface for the spark plug adapters

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

Cylinder Head Surface Cleaning and

447-1209

307 L x 46 mm dia. (12.1 x 1.8in)

0.9 kg (2 lb)

Deburring Tool

Spark Plug Adapter Tool

Model Usage: All G3500 CEH Engines

• Removes and installs 453-2319 spark plug

adapter

E models: EE079, GS191, GS192, GS262, GS273,

GS290, GS290, GS291, GS291, GS292, GS292,

Part No.

Description

Dimensions

Weight

GS293, GS294, GS295, GS299, GS299, GS313,

495-9773

Spark Plug Adapter Tool

130 x 44 mm ( 5.11 x 1.73 in )

1.3 kg ( 3 lb)

GS454, GS454, GS472, GS472, GS509, GS509,

GS510, GS510, GS511, GS511, GS535, GS547,

GS547, GS555, GS623, GS696, GS697, GS698,

GS699, GS700, GS701, GS702, GS703, GS704,

GS705, GS706, GS707, GS708, GS730, GS736,

GS737, GS855, GS885, GS988, PS065, PS065

Warranty: Caterpillar ^®Six Months

Spark Plug Gauge

Model Usage: 3300, 3400, 3500, and 3600 Spark

• Used to check spark plug gap on spark ignited

• Gap wires are retractable - prevents

Ignited Engines

engines

damage when not in use

Warranty: Caterpillar ^®Six Months

• Compact size - easy to carry from job to job

• Gauge has 2 of each size wires (4 sizes in all)

Engine Application

Spark Plug Gap

3600

0.279 mm (0.011 in)

3600 Ionization probe

0.635 mm (0.025 in)

3500

0.279 mm (0.011 in)

3400

0.381 mm (0.015 in)

3400 J-gap

0.304 mm (0.012 in)

3300

0.635 mm (0.025 in)

Part Number

Description

9U-7516

Spark Plug Gauge

Indicator Bracket

Model Usage: 3516 Locomotive Engine

• Used to check engine to generator alignment

• Allows2 alignment readingsto be takenat

the same time— 1 indicator reads outer

Warranty: None

• Threads into hole on main traction generator

coupling diameter and 1 reads coupling face

drive shaft

Item

Part Number

Description

1

4K-0367

Nut - Full

2

7X-0344

Bolt, 5/8 - 11

3-136 JULY 2018 Engine Tools

Engine Tools

ELECTRICAL AND IGNITIONTOOLS

Alternator Pulley Tool Group

Model Usage: Delco-Remy Alternators

• Used to remove pulley retaining nut on

shaft of Delco-Remy 20-SI and 25-SI Series

Warranty: Caterpillar ^®Six Months

Alternators

Item

Part Number

Description

—

1P-2977

Alternator Pulley Tool Group

1

1P-7363

Seal (2)

Belt Tension and Alignment Gauge

Model Usage: AP655D Asphalt Pavers and Other

• Two-piece laser alignment tool used to ensure

• Includes belt tension gauge, two laser

Applications

proper alignment of the engine pulley and the

alignment tools, belt wear gauge, tension

driven pulley

chart, replacement battery, and battery

Warranty: Caterpillar ^®Six Months

installation wrench

• Each laser rests on the ribs of each pulley

• Shipped in hard plastic case

• Also functions as belt tension and wear gauge

Part No.

Dimensions

Weight

428-8381

203x 127x 76mm(8x 5 x 3in)

2.2 kg (4.6 lb)

JULY 2018 Engine Tools

3-137

Engine Tools

ELECTRICAL AND IGNITIONTOOLS

Driver Assembly

Model Usage: DV096 Generator Set

• Used to install shaft seal for auxiliary water

• Saves time during pump overhaul by installing

pump

seal at exact location every time (eliminates

Warranty: Caterpillar ^®Six Months

guess work)

• Used with hammer and suitable driver with

6.4 mm (0.25 in) pilot

Reference

• Drive installer onto shaft until OD of tool

• Generator Service Manual

contacts housing

Part Number

Description

192-7039

Driver Assembly

Clamp On Ammeter

Model Usage: All

European Union compliant, CE marked

• Designed with a built-in display, push button

zero control for DC operation, “display hold”

Warranty: Manufacturer’s One Year

• Used to measure AC or DC current

to freeze display, “max/min recording” to

• Compact size and low cost make this unit

display highest and lowest readings, auto

indispensable

power-off (unit turns off automatically after 30

• Clamp-on probe replaces standard test

minutes), and low battery indicator

leads (allows current measurements without

• Shipped with batteries, carrying case, and

breaking circuit)

users guide

• Measures current in cables up to 23 mm

Specifications

(0.9 in) diameter

• Weight: 190 g (6.7 oz)

REPAIR INFORMATION

• User selectable 400 ampere and 1200 ampere

Extech Instruments

scales for both AC and DC

• Overall size: 183 x 61 x 36 mm

9 Townsend West

(7.2 x 2.5 x 1.4 in)

• Powered by two 1U-9533 AA Alkaline

Nashua, NH 03061

Batteries

• Resolution: 1 A

Ph: (781) 890-7440, ext: 220

Fax: (781) 890-7864

Part Number

Description

Email: repair@extech.com

225-8266

Clamp On Ammeter (400, 1200 A ranges)

Service/Repair Parts

AA Alkaline Battery, non-rechargeable, package qty 96 (5

1U-9533

required to power Indicator III)

6V-6014

Cable

3-138 JULY 2018 Engine Tools

Engine Tools

LUBE SYSTEMS

Oil Filter Cutter Group

Model Usage: All Models

• Used to cut open spin-on filters to inspect

• Heavy-duty double roller and cutting wheel

filter media for contaminants, a common

design eliminates binding of filters

Warranty: Caterpillar ^®Six Months

practice when diagnosing potential machine

• All wear parts are heat-treated steel for

problems and internal contaminants.

added durability

• Aluminum frame construction

• Cutting wheels are ground with a double-

• Designed to cut all types of filters, including

taper edge for easier cutting

aircraft-style filters, without repositioning

cutting wheels

Item

Part Number

Description

Required

—

175-7546

Oil Filter Cutter Group

-

1

177-0364

Roller

2

2

177-0365

Cutting Wheel

2

3

177-0367

Pin

4

Not shown

177-0366

Spacer

2

Oil Filter Housing Extension Tube Seal Installer

Model Usage: CT660 Truck

• Used to properly install the extension tube

Specifications

seals in the oil filter housing

Warranty: Manufacturer’s

• Dimensions: 177.8 x 139.7 x 127.0 mm

(7.0 x 5.5 x 5.0 in)

• Weight: 0.43 kg (0.94 lb)

Part Number

Description

373-4824

Oil Filter Housing Extension Tube Seal Installer

Stud Driver Tool Assembly

Model Usage: 3500 Engines

• Used to install the new 485-2866 oil filter

• Built-in releasing mechanism ensures torque

stud that bottoms out in the oil filter housing

onthe stud is not lost when tool is removed.

Warranty: Caterpillar ^®Six Months

(as opposed to the old taperlock stud)

Part No.

Description

Dimensions

Weight

523-3834

Stud Driver Tool Assembly

65 x 75 mm (2.6 x 3 in)

0.73 kg (1.6 lb)

3-139

Engine Tools

LUBE SYSTEMS

Oil Cooler Test Plates

Model Usage: CT660 Truck

• Used to pressure test the oil cooler

Specifications

Warranty: Manufacturer’s

• Dimensions: 5 x 4 x 2 in

• Weight: 0.5 lbs

Part Number

Description

373-4830

OilCooler Test Plates

Oil Filter Drainer Group

Model Usage: Any Engine Application

• Used to cleanly drain an oil filter before

• Equipped with 101.6 - 165.1 mm (4 - 6 ½ in)

removal from engine

attached clamp

Warranty: Caterpillar ^®Six Months

• Designed to puncture a hole in side of the

Specifications

inverted oil filters to allow easy oil drainage

• Dimensions: 64 x 35 x 31.75 mm

• Do not remove oil filter from engine until oil

(2.52 x 1.38 x 1.25 in)

has been completed drained into oil storage

• Weight: 69.0 kg (1.51 lb)

container

Part Number

Description

371-4330

Oil Filter Drainer Group

Funnel

Model Usage: C175-20 Locomotive Engines and

• Funnels can be formed into any size or shape

• Coated with Nitrile Rubber to withstand

Many Other Applications

and used over and over.

temperatures of up to 425 deg F and most

chemicals (including diesel fuel, brake fluid,

Warranty: Manufacturer’s

• Cleans easily with common degreasers.

and battery acid)

Part No.

Description

Dimensions

Weight

4sizes of funnelsincluded:

502-1419

Funnel

1.722 kg (3.796lb)

9 x 4.75in, 4.5 x 6.5in, 22 x 8-5/8in, 29 x 5in

3-140 JULY 2018 Engine Tools

Engine Tools

LUBE SYSTEMS

Coupler, Plug

Model Usage: D8H, 583H, D9G, DD9G, 594

• Coupler is quick disconnect adapter for

• 9S-9274 Plug Assembly used to protect

equipment that services high speed oil change

coupler from dirt and other contaminants

Warranty: Caterpillar ^®Six Months

attachment groups; high speed oil change

whennot in use

groups provide convenient method for both

• Easier for customer to meet local regulations

fill and evacuation of engine crankcase oil,

concerning oil spillage; leakproof seal created

and a compatible quick disconnect coupler is

when coupler connected to nipple; also, no

essential for service equipment that supplies

leakage occurs when coupler engages nipple

and evacuates oil

or when connection is broken

• Minimal chance for airborne contaminates

• 41.3 mm (1.62 in) hex for installing 3/4 inch-

to enter engine during oil changes with high

14 NPTF threaded end into service hose fitting

speed oil change arrangement

Specifications

• Three different nipples are used in various

attachment groups; 9S-9273 Coupler

• Length: 70.6 mm (2.78 in)

accommodates all three; steel cable lanyard

• Diameter: 50.8 mm (2.00 in)

provided for disconnecting coupler from nipple

Item

Part Number

Description

1

9S-9273

Coupler

2

1P-7919

Nipple, Bulkhead 37 degree Male, 1 1/16 - 12 thd

Not shown

8T-5373

Nipple, Face Seal Male, 1 3/16 - 12 thd

Not shown

9S-9271

Nipple, 3/4 - 14 NPTF thd Male

Not shown

9S-9272

Cap Assembly (for the 3 nipples)

Not shown

9S-9274

Plug Assembly

Bushing Removal Tool Group

Model Usage: 3208 Engines

• Removes oil pump bushing fast without

• Works on both naturally aspirated and turbo-

damaging timing gear cover

charged engines

Warranty: Caterpillar ^®Six Months

• Marked for each engine for easy use

Item

Part Number

Description

—

4C-6780

Bushing Removal Tool Group

Service/Repair Parts

1

4C-6781

Bushing Removal Guide

2

4C-6782

Bushing Removal Punch

Oil Pump Hub Removal Tooling

Model Usage: C1.5/2.2 Engines

• Removes oil pump hub with the 1P-0074 slide

• East to use, saves considerable time and

hammer

tooling

Warranty: Caterpillar ^®Six Months

• Eliminates the need to remove crankshaft,

• Adapter is installed over the oil pump hub

camshaft and other engine components to

and 2 pointed setscrews firmly hold the hub.

gain access to remove hub.

The threaded end of the slide hammer installs

into the adapter, and the hub is then easily

removed with the slide hammer.

Part Number

Description

Weight

484-2861

Dia 79 X 90 mm

1.3 kg

484-2862

Dia 91 X 90 mm

1.5 kg

484-3804

Screws

-

484-2861

484-2862

JULY 2018 Engine Tools

3-141

Engine Tools

LUBE SYSTEMS

Coupler Rework Fixture Group

Model Usage: 3524B Engine

• Used to disassemble and assemble 3524B

• Allows replacement of individual parts rather

Engine coupling group

than entire group

Warranty: Caterpillar ^®Six Months

• Used with two 246-4269 Positioning Pin

Reference

Assembly and two 246-4270 Positioning Pin

• RENR2276-02, 3524B Engine Service Manual,

Assembly (part of group)

Disassembly and Assembly

Part Number

Description

246-4268

Coupler Rework Fixture Group

Bit

Model Usage: MY2000, C-15, and C-16 Engines

• Special 5/16 inch bit used to remove the

Specifications

square socket oil gallery pipe plugs

Warranty: Caterpillar ^®Six Months

• Male hex: 7/16 in

• Used with standard 7/16 inch socket and

• Male square: 5/16 in

ratchet

• Overall length: 32 mm (1.25 in)

Part Number

Description

201-2592

Bit

Flywheel Adapter

Model Usage: C175-16 & C175-20

• Used to mount C175 engines to dynamometer

• Saves time and reduces cost

Warranty: Caterpillar ^®Six Months

• Eliminates need to remove flywheel bolts

• Made of heavy duty steel

Part Number

Dimensions

Weight

434-3321

606 x 41.37 mm (23.85 x 1.62 in)

57.1 kg (126lb)

434-3331

505 x 41.37 mm (19.88 x 1.62 in)

39.0 kg (86 lb)

Flywheel Adapter, C175 EPG

Model Usage: C175 EPG Engines

• Used For dynamometer testing of C175 EPG

• Provides accurate interface for all standard

engines

dynamometers

Warranty: Caterpillar ^®Six Months

• Eliminates misalignment

Part No.

Description

Dimensions

Weight

467-5334

Flywheel Adapter, C175 EPG

673 dia. x 25 mm thick (26.5 x 1.0 in)

56 kg (124 lb)

3-142 JULY 2018 Engine Tools

Engine Tools

LUBE SYSTEMS

Alignment Tool

Model Usage: C1.5 and C2.2 Engine

• Properly orients the oil pump to the engine

Reference:

block

Warranty: Caterpillar ^®Six Months

• KENR9149, KENR6948, KENR6229

• Provide protection of the oil pump during the

installation process

Part Number

Description

301-0285

AlignmentTool

Transmission and Crankcase Oil Nozzle Assembly

Model Usage: Multiple Engine Models

• Used to attach hose of high speed oil change

• Nozzles help customers to more effectively

equipment ontocomponent beingserviced on

meet local regulations concerning oil spillage

Warranty: Caterpillar ^®Six Months

D8R Track-Type Tractor (provides leakproof

• Using high speed oil change equipment

connection when installed)

provides fast and convenient way to fill and

drain oil from components

Typical nozzle

assembly

Part Number

Description

Length

Diameter

Thread Size

Hex Size

Installed To

Used with

transmission case

110-8319 Receiver

126-7538

Nozzle Assembly

78.7mm (3.10in)

48.5mm (1.91in)

3/4 -14 NPTF

33.3mm (1.31in)

oil drain

Assembly

engine crankcase

110-8827 Receiver

126-7539

Nozzle Assembly

83.8mm (3.30in)

54.6mm (2.15in)

3/4- 14 NPTF

38.1mm (1.50in)

oil drain

Assembly

JULY 2018 Engine Tools

3-143

Engine Tools

LUBE SYSTEMS

Quick Drain Pump Group

Model Usage: TTT,MWL,MG,

European Union Compliant, CE marked

• Featuring a light case with handle for

with HSOC fittings

improved protection and easy transport

• An easy-to-use, portable pump to allow

Warranty: Caterpillar ^®Six Months

efficient, quick and clean way to drain engine

• Completed by on/off switch, cable with

oil, anywhere, anytime

integrated fuse, and battery clips

• Perform quick evacuation of engine oil or

• Pump comes with tubing for suction and drain

transmission fluid on earthmoving machines

lines and compatible nozzle 126-7539 for

via high-speed oil change fittings, without

HSOC engine oil fitting (PTO nozzle optional)

having to bring the machine into the

• Powered by Cat^® machine 24v batteries

workshop.

Reference

• Self-priming electric pump with bronze gears

• Tool Operating Manual M0076294

Part No.

Description

Flow Rate

Pressure

Dimensions

Weight

210 x 150 x 170 mm

3.5 kg

464-8520

Quick Drain Pump Group

4 GPM(15 LPM)

29 PSI (200 kPa)

(8 x 6 x 7 in)

(8lb)

3-144 JULY 2018 Engine Tools

Engine Tools

ENGINE TEST TOOLS

Engine Repair Indicator Kit

Model Usage: All Earthmoving Machines

• For Dealer Product Support Salesmen

Consists of 3 parts:

Warranty: Caterpillar ^®Six Months

• Consolidates many non-technical engine

• Non-technical engine evaluation service tools

service tools into convenient, easy-to-carry-

(see consist below) and order form for Engine

and-use kit; includes simple service tools to

Overhaul Estimator

measure crankcase pressure, check coolant

• Engine evaluation worksheet which includes

conditioner and allow for filter inspection

guidelines for walk- around inspection of

• Allows more accurate check of general engine

machines engine and cooling system

condition than possible with casual walk-

• Literature discussing proper engine

around inspection

maintenance practices

• WithEngine Overhaul Estimator (ordered

Reference

separately), allows qualified personnel to

predict repair options and to recommend

• SEHS9037, Special Instruction

improved customer maintenance practices

Part Number

Description

185-3630

Filter Strap Wrench Assm.

1S-0178

Fitting

1U-7262

Magnet

239-6825

Ratchet (1/2in Drive)

4C-3502

Engine Repair Indicator Kit

4C-4733

CrankcasePressureGauge

4C-9301

Coolant Test Kit

5H-8936

Adapter

8H-8580

Scraper

8T-2844

Temperature Recorder Group

9S-1732

Extension - 127 mm (5.0 in) Long (1/2 in Drive)

Kit also Includes:

• PEDP7101Managing PreventiveMaintenance

Before Failure

• Screwdriver (flat blade)

• SEBU5596 Identification Number Location

• Water Bottle

Guide

• SEHS9037 Use of the 4C-3502 Engine Repair

• SEBU6250 Caterpillar’s Machine Lubricant

Indicator Kit

Recommendations

• PEEP7234 Oil Change Labels (English)

• PEHP9013 Air Filter Indicator Facts Sheet

• PEEP8211 Engine Evaluation Worksheet

• PEDP7105 Scheduling Oil Sampling

• SEBD0717 Diesel Fuel and Your Engine

• SEBD0640 Oil and Your Engine

• SEBD0518 Know Your Cooling System

• PEDP6101 Repair Before Failure Testimonial

DEF Measurement Tooling Group

Model Usage: 3500 and C175 commergial

• Used to measure the amount of DEF that is

Reference

equipped with Air Assist SCR Systems

dispensed during a DEF system test

• KENR6887 and UENR0589

Warranty: Caterpillar ^®Six Months

• Used to diagnose failed DEF pump or injector

Specifications

471-6557

• Kit includes beaker and hose assembly

• Kit Dimensions: 750 x 485 x 121 mm

(29.5 x 19.1 x 4.8 in)

Part No.

Description

Dimensions

Weight

464-1955

ToolGroup

749 x 486 x 120 mm (29.5 x 19.1 x 4.7 in)

3.302 kg (7.279lb)

457-5734

Beaker Container Assembly

76.2 x 381 mm (3 x 15 in)

0.227 kg (0.500lb)

471-6557

Hose Assembly

1899 x 108 mm (74.8 x 4.3 in)

0.300 kg (.661lb)

464-1955

457-5734

3-145

JULY 2018 Engine Tools

3-145

Engine Tools

ENGINE TEST TOOLS

Tool Kit, C-9 Engine

Model Usage: C-9 Engine

• 196-3165 Tool Kit used to overhaul C-9

• Used with 173-5533 Repair Stand Bracket and

Engines (contains all tools unique to this

1U-5750 Engine Repair Stand

Warranty: Caterpillar ^®Six Months

engine)

• Available as a kit or individual parts can be

• 173-5533 Bracket securely attaches C-9

ordered separately

engine to repair stand— bolts to engine

Reference

using breather assembly mounting holes

• Service Manual, for C-9 Engines

Item

Part Number

Description

—

196-3165

Tool Kit, C-9 Engine

1

176-5487

Valve Spring Compressor a

2

173-5523

Valve Seat Installer

3

173-5525

Valve Seat Puller

4

173-5524

Driver Valve Guide

5

191-6077

Bracket

6

173-5527

Cylinder Pack Puller Group

7

136-4632

Timing Pin

8

139-7064

Timing Pin Adapter

9

173-5528

Piston Ring Compressor

Turbocharger Wrench, 122 mm

10

143-9731

(4.8in) reach throat

Turbocharger Wrench, 30 mm

11

143-9730

(1.18in) reach throat

12

1U-7430

FrontCrank SealInstaller

13

196-5469

Foam Insert

14

196-5472

Storage Case

Not Shown

-

NEEG2925, Decal

a. Includes 176-5484 Plate Assembly

Media Number

Description

NEEG2925 (Not Shown)

Decal

Repair Stand Bracket

Warranty: Caterpillar ^®Six Months

Part Number

Description

Engine Repair Stand with Adapter Bracket

173-5533

Engine Stand Bracket

1U-5750

Engine Repair Stand

3-146 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Tool Kit, 3406E Engine

Model Usage: 3406E, C-15, C-16

• Contains tools to remove and install camshaft

• Chart, packaged in each kit, identifies tool

Warranty: Caterpillar ^®Six Months

and cam bearing, compress valve springs,

requirements by job and lists reference

install valve seals, valve seats, and valve

publication form numbers

guides, remove and install pendulum damper,

• Total weight: 48 kg (105 lb)

adjust injector pre-stroke, remove and install

injector sleeve, test and adjust adjustable

Reference

idler gear, clean injector bores

• SENR5580, Service Manual

• Also services cable connectors, and provides

NOTE: Refer to part number in Tool Guide for

necessary electronic cables to test, adjust,

c

individual features/benefits and picture of ea

and troubleshoot 3406E Engines

tool listed.

• Packaged in 2 plastic containers with foam

inserts for ease of handling and storage

(Plastic cases and foam inserts are not

serviced under Cat^® part number; if these

items are needed, contact the Dealer Service

Tools Division)

Includes

Description

NEEG2581

3406ETooling Reference Chart

Part Number

Description

9U-7530

Tool Kit, 3406E Engine

Service/Repair Parts

175-3700

Connector Service Kit (less crimp tool)

4C-5552

Large Bore Brush

7X-1403

Adapter Cable Assembly

7X-1686

Adapter Cable Assembly

7X-1695

Timing Probe Cable

7X-1715

Adapter Cable Assembly

9U-6862

Small Tapered Brush

9U-6863

Small BoreBrush

9U-6891

Injector Tool Group

9U-6894

Guide Collar

9U-6895

Valve Seat Driver

9U-6896

Guide Bolt

9U-6897

Valve Seat Driver (Inlet)

9U-6898

Valve Seat Driver (Exhaust)

9U-7210

Puller Plate

9U-7213

Backup Plate

9U-7214

Spacer Plate

9U-7222

Cam Bearing Pilot

9U-7223

Alignment Bushing

9U-7225

CamshaftPilot (2 required)

9U-7226

Valve Seal Installer Group

9U-7227

Injector Height Gauge Assembly

9U-7237

Drill Extension

9U-7240

CamshaftLifting Hook (2 required)

9U-7241

ValveSpringCompressor Group

9U-7243

Alignment Sleeve

9U-7244

End Brush

9U-7256

Guide Assembly

9U-7257

Cradle Assembly

9U-7324

Indicator Bracket

JULY 2018 Engine Tools

3-147

Engine Tools

ENGINE TEST TOOLS

G3600 Operator Tool Group

Model Usage: G3606 (3XF), G3608 (4WF), G3612

• Aids in providing daily service to an engine

• Used to remove spark plugs and chase

(1YG), G3616 (4CG)

threads

• May be used with 169-8373 Bottle Group

Warranty: Caterpillar ^®Six Months

• Helps to clean and gap spark plugs

• Includes pad of data sheets to record all

service information

• Aids in gathering oil samples

• Helps to lubricate pivot joints of waste gate,

fuel mixing valve, and choke linkage

Media Number

Description

NEHS0680

Data Sheet Pad

Part Number

Description

356-8752

Operator Tool Group

356-8752 G3600 Operator Tool Group

1U-9824

ToolGroup

245-5829

Coolant Test Kit

4C-4601

Spark Plug Socket

6V-9124

Screwdriver

7X-3387

S·O·S Sampling Valve

8C-3445

Dust Cap (Engine)

8F-9866

Cat^® Pro “L” Grease Gun

9U-7511

Spark Plug Seat Cleaner

9U-7516

Spark Plug Gauge

DPF Ash Level Check Tool

Model Usage: All models with a Diesel

• Allows the technician to determine if the DPF

Specifications

Particulate Filter

needs to be cleaned

• Diameter: .88 mm (.035 in)

Warranty: Manufacturer’s

• Wire is dropped into the DPF and the ash level

• Length: 457 mm (18 in)

can then be determined

• Twowires (both are .035") and a hard case are

included

Media Number

Description

456-6048

DPF Ash Level Check Tool

Diesel Particulate Filter (DPF) Crack Detection Kit

Model Usage: C13: S/N LEE1-UP, C15: S/N

• For On-Highway Truck Engines equipped

• Utilized while DPF is still on the engine to

SDP1-UP, B5R1-UP

with DPFs (2007 and newer), not for Tier 4

take an exhaust sample

machines

Warranty: Caterpillar ^®Six Months

• Uses filter paper elements to determine

• Used to determine whether a DPF is defective

amount of soot leaking through DPF

Reference

• REHS5017, Special Instructions

Part Number

Description

360-9664

Diesel Particulate Filter (DPF) Crack Detection Kit

360-9664 DPF Crack Detection Kit

001-6449

Connector- Flared

360-9665

Box - Filter

360-9666

Orifice - Short

360-9667

Orifice Assembly - Long

360-9668

Cap

360-9669

Foam Assembly

360-9670

Card Comparator

3L-7055

Connector-Pipe

3-148 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Diesel Particulate Filter (DPF) Crack Detection Kit

Model Usage: All Tier 4 Machines with DPF’s

European Union Compliant, CE marked

• Requires 12 or 24 VDC power

Warranty: Caterpillar ^®Six Months

• Used to detect cracks in Diesel Particulate

Reference

Filters for Tier 4 machines

• REHS5704, Special Instructions

• Used to determine if a DPF is defective

Specifications

• Draws exhaust sample over a filter paper and

• Dimensions: 667 x 378 x 203 mm

compares with a gray scale comparator card

(26.3 x 14.9 x 8.0 in)

Part Number

Description

380-5200

Diesel Particulate Filter (DPF) Crack Detection Kit

Serviceable Parts - DPF Crack Detection Kit

380-5189

Card - Comparator

380-5190

Foam Assembly

380-5191

Hose Assembly

380-5193

Hose Assembly

380-5197

Harness Assembly

380-5462

Case Assembly

360-9665

Filter

3L-5055

Connector-Pipe

380-5294

PumpAssembly

7J-8611

Elbow 90° - Pipe

Crack Detection Group Cap

ModelUsage: C7, C9

• Used with 360-9664 Crack Detection Group to

• Provides proper fitting flanges to restrict

measure leakage of soot through DPF Systems

exhaust flow during crack detection test

Warranty: Caterpillar ^®Six Months

• Fits 4 inch exhaust systems

Part Number

Description

399-7930

Crack Detection Group Cap

Serviceable Parts

399-7932

Cap

399-7933

Orifice

399-7934

Plate

DEF Filler Neck Strainer Removal Tool

Model Usage: Multiple Machine Models

• Allowsfor quick and easy removal of the DEF

Specifications

tank filler neck strainer.

Warranty: Caterpillar ^®Six Months

• Dimensions: 160 x 50.8 x 13.6 mm (6.3 x 2 x

• Integrated tool to disengage the tab locks for

1.5 in)

removal of the strainer

• Weight: 0.06 kg (0.13 lb)

• Madefrom steel for long life

Part Number

Description

457-6144

DEF Filler Neck Strainer Removal Tool

DEF Filter Removal Tool

Model Usage: Machines with Inline DEF Filter

• New improved material and design

Specifications

Warranty: Caterpillar ^®Six Months

• 1074/1075 general purpose spring steel

• Dimensions: 110 x 2.4 x 45 mm

(4.33 x 0.0944 x 1.77 in)

• More durable than previous design

• Weight: 0.041 kg (0.09038 lb)

• Tool is slightly wider to better remove the DEF

filter element

Part No.

Description

443-0955

DEF Filter Removal Tool

JULY 2018 Engine Tools

3-149

Engine Tools

ENGINE TEST TOOLS

DEF Tool Group

Model Usage: C7.1, C9.3, C13, C15 and

• Measures diesel exhaust fluid flow through

• For complete diagnostic testing of DEF

C18 (T4F) Engines

the injector to assure it meets specification

Injector

Warranty: Caterpillar ^®Six Months

• Hose/harness extension kits allow DEF

• Beaker has graduated scale (english/metric)

Injector testing in more convenient location

Part No.

Description

Includes

441-0454 Beaker

443-7055 Test Kit (DEF DosingInjector Spray)

431-7087 DEF Refractometer

398-5080 Test Lead

DEF Tool Group

398-5081 Test Lead

441-0451

Complete group used for testing the DEF

398-4985 Male Probe (3mm)

a b

injector

398-4987 Female Probe (3mm)

398-5083 Black and Red Test Plugs

Hard Case and Foam Insert

441-0451 and 450-1515

Wing Nuts and Screws for attaching DEF

Injector to Beaker

441-0454 Beaker

Wing Nuts and Screws for attaching DEF

Injector to Beaker

Hard Case and Foam Insert

450-1515

Used when the complete kit is not needed

398-5083 Test Plugs

398-5080 Test Lead

398-5081 Test Lead

398-4985 Male Probe (3mm)

398-4987 Female Probe (3mm)

Beaker Cap

The beakerincludesthe beaker andacap

441-0454

Stainless Steel Riveted Insert

441-0454

with a stainless steel riveted insert for

Screws and Wing Nuts for attaching Injector

strength

to Lid

3 ft Braided Harness Extension

Used to locate the DEF injector to a more

443-7055

3 ft Hose Extension

convenient and remote location for testing

2 Plastic Coolant Plugs

a. 398-5056 is optional extra-small connection (1.5 x 8 mm), available separately

b. 398-5063 is optional extra-small connection (1.5 x 8 mm), available separately

3-150 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Injector Beaker Assembly

Model Usage: C3.4B T4F Engines

• Used when testing the DEF Injector on C3.4B

• Graduated scale allows easy measurement of

T4F engines

DEF fluid.

Warranty: Caterpillar ^®Six Months

• DEF injector mounts securely to top of beaker

• To be used with the 481-9905 DEF dosing

with thumb screws.

injector spray kit (for relocation of the DEF

injector during testing)

Part No.

Description

Dimensions

Weight

503-9003

Injector Beaker Assembly

120 x 173 mm (4.72 x 6.8 in)

0.5 kg (1.1 lb)

Testing Kit for DEF Dosing Injector Spray

Model Usage: C3.4B T4F Engines

• Allows the DEF injector to be moved to a

• Includes hose extension, harness extension,

convenient location for testing

and two plugs (harness extension not shown)

Warranty: Manufacturer’s

• Used with beaker assembly 503-9003

Part No.

Description

Dimensions

Weight

481-9905

Testing Kit

200 x 200 x 40 mm (7.87 x 7.87 x 1.57 in)

0.97 kg (2.14 lb)

DEF Test Strip

Model Usage: Any machine using Diesel Exhaust

• Tests the quality of Diesel Exhaust Fluid (DEF)

• Easy to read graduations

Fluid (DEF)

• Tells if diesel fuel has contaminated DEF tank

• 100 test strips per kit

Warranty: Manufacturer's

• Darkness of the strip coloration indicates the

Specifications

concentration of fuel contamination

• Dimensions: 70 mm (2.8 in) x 20 mm (.8 in)

• Fuelin a DEFtank can damage ordestroy the

• Weight: .23 kg (.5 lb)

SCR system used on diesel engines

Part Number

Description

466-8796

DEF Test Strip

Beaker Assembly

Model Usage: C3.8 T4 and C4.4 T4

• Used when testing the DEF Injector on C3.8 T4

• Graduated scale allows easy measurement of

and C4.4 T4 engines

DEF fluid.

Warranty: Caterpillar ^®Six Months

• DEF injector mounts securely to top of beaker

• To be used with the 481-8593 DEF dosing

with thumb screws.

injector spray kit (for relocation of the DEF

injector during testing)

Part No.

Description

Dimensions

Weight

470-7263

Beaker Assembly

120 x 173 mm (4.72 x 6.8 in)

0.5 kg (1.1lb)

JULY 2018 Engine Tools

3-151

Engine Tools

ENGINE TEST TOOLS

Diesel Exhaust Fluid (DEF) Testing Kit

Model Usage: C3.8 T4 and C4.4 T4

• Used with the 470-7263 beaker assembly

Includes the following parts:

Warranty: Caterpillar ^®Six Months

• Used for relocation of the diesel exhaust fluid

• 481-7849: 5/16 in hose assembly

(DEF) injector during testing

• 481-7850: 3/8 in hose assembly

• 481-6375: electrical harness assembly

Part No.

Description

Dimensions

Weight

481-8593

Testing Kit for DEF Dosing Injector Spray

120 x 173 mm (4.72 x 6.8 in)

0.5 kg (1.1lb)

Beaker Assembly

Model Usage: C3.4B Engines

• Used when testing the DEF Injector on C3.4B

• Graduated scale allows easy measurement of

engines

DEF fluid.

Warranty: Caterpillar ^®Six Months

• DEF injector mounts securely to top of beaker

• To be used with the 481-9905 DEF dosing

with thumb screws.

injector spray kit for relocation of the DEF

injector during testing

Part No.

Description

Diameter

Weight

503-9003

Beaker Assembly

120 x 173 mm (4.72 x 6.8 in)

0.5 kg (1.1lb)

Handle Assembly

Model Usage: C32, Gas and Diesel 3500, C175

European Union Compliant, CE marked

• Made of steel

Warranty: Caterpillar ^®Six Months

• Used only to lift the 399-9851 and 399-9852

Specifications

12" SCR catalyst substrate drums

• Dimensions: 324 x 240.1 mm (12.75 x 9.45 in)

• Used with 421-5660 eyebolt assembly

• Weight: 1 kg (2.2 lb)

• Easy to install

Part Number

Description

399-9725

Handle Assembly

3-152 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Dummy Injector Tool

Model Usage: 3500 Engines

• Installs in place of fuel injector and has 1/4"

• Material: Steel

- 18 NPTF tapped port to allow for leak

Warranty: Caterpillar ^®Six Months

• Seal Installer Dimensions: 62 mm (2.44 in)

checking of cylinder head

dia x 147 mm (5.79 in) long

Specifications

• Weight: 1.56 kg (3.4 lbs)

• Port Size: 1/4" - 18" NPTF

Part Number

Description

370-2284

Dummy Injector Tool

Dummy Injector Tool/Dummy Injector Hold Down Clamp

Model Usage: All C175 Engines

• Used to support troubleshooting of

• Installs in place of fuel injector and has

compression leaks on C175 engines

1/4" - 18 NPTF tapped port to allow for leak

Warranty: Caterpillar ^®Six Months

checking of cylinder head

• Material: Steel

Part Number

Description

Dimensions

Weight

388-5591

Tool

49.7 x 162 mm (1.96 x 6.38 in)

.992 kg (2.19 lb)

390-0480

Clamp

118.9 x 62.4 x 49.7mm (4.68 x 2.46 x 1.96in)

.42 kg (.93 lb)

Dummy Injector Tool

Model Usage: C175 Tier 4

• Used to pressure test C175 Tier 4 cylinders

• ¼-18 NPTF port

with the 370-7097 injector sleeves

Warranty: Caterpillar ^®Six Months

• Utilizes standard injector clamp, reducing cost

• Installed in the injector bore to allow low

pressure air into the cylinder head to check for

gasket and cylinder head leaks

Part No.

Description

Diameter

Weight

514-3533

Dummy Injector Tool

150 x 46 mm (5.9 x 1.8in)

0.5 kg (1 lb)

JULY 2018 Engine Tools

3-153

Engine Tools

ENGINE TEST TOOLS

Marine Tool Kit (Not Serviced)

Model Usage: 3116, 3126, 3126B, 3176, 3196

• Used for basic engine repairs and

• Inch sockets and wrenches may be

Marine Engines with Metric Fasteners

maintenance (provides a ride-along tool kit

substituted or added to the kit

with specific engine tools)

Warranty: Caterpillar ^®Six Months

• Tool box capacity: 9 kg (20 lb)

• 195-0875 Tool Kit is not serviced as a group

• Tool box decal: NEEG2916

(allows for option of adding or deleting tools

to fit the customers needs)

Included in Kit:

• 202-8643 Tool Box is a plastic, water-tight

• Wrench Group, Metric

container (will not rust or scratch like metal

• Orange Hand Cleaner, 225 mL (7.5 oz)

boxes)

Part Number

Description

195-0875

Marine Tool Kit (Not Serviced)

Recommended Tool List

141-1655

Inspection Light

146-2728

Flex Pickup Tool

185-3630

Filter Strap Wrench Assm.

194-3574

3/8 Drive, 12 Point Metric Socket Set, 12-piece

1S-0257

Ball Peen Hammer, 0.34 kg (12 oz)

202-8643

Tool Box (plastic)

239-6824

Reversible Ratchet, 3/8 in Drive

285-1145

Combination Padlock

5F-4764

Rolling Head Pry Bar, 40.64 cm (16 in)

6V-6193

Diagonal Cutting Pliers, 44.45 cm (17 1/2 in)

8H-8575

Extension Assembly

8H-8576

Adapter

9U-7290

Screwdriver Set

a. Warranty: Six Months

3-154 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

EGR Leak Detection Kit

Model Usage: CT660 Truck, CT11, CT13

• Used to perform leak test on each chamber of

Specifications

the EGR cooler

Warranty: Manufacturer’s

• Dimensions: 495.3 x 393.7 x 165.1 mm

• Uses compressed air pressure to detect leaks

(19.5 x 15.5 x 6.5 in)

• Test can be performed in less than 5 minutes

• Weight: 7.3 kg (16.0 lb)

• Kit includes 10 components including a

regulator assembly for more accurate test

results

Part Number

Description

372-5257

EGR Leak Detection Kit

379-4904

Connector

379-4905

Cooler Plug

379-4906

Cooler Plug - Air Inlet

379-4907

Cooler Plug- Leak Detection

379-4908

Large Plate Assembly- Leak Detection

379-4909

Small Plate Assembly - Double Hole

379-4910

Plug Assembly - Double Hole

379-4911

Disc Assembly - Plug

379-4912

Disc Assembly - Handle

379-4913

Regulator Assembly

Seal Installer

Model Usage: CT660 Truck, CT11, CT13

• Used to install the crankshaft front oil seal on

Specifications

the 11L and13L engines

Warranty: Manufacturer’s

• Dimensions: 203.2 x 203.2 mm (8.0 x 8.0 in)

• Weight: 5.0 kg (11.0 lb)

Part Number

Description

373-4725

Front Oil Seal Installer

EGR Leak Detection Update Kit

Model Usage: CT660 CT11, CT13

• Used to update the 372-5257 EGR Cooler Leak

• Includes new gaskets and pop-off valves

Detection Group to handle 45 PSI, which is

Warranty: Manufacturer’s

Specifications

the new system testing pressure

• Dimensions: 152.4 x 203.2 x 25.4 mm (6.0 x

• Provides more accurate and quicker testing

8.0 x 1.0 in)

results

Part Number

Description

449-9630

EGRLeakDetectionUpdate Kit

JULY 2018 Engine Tools

3-155

Engine Tools

ENGINE TEST TOOLS

EGR Leak Detection Group

Model Usage: CT660 Trucks with C15L Engine

• Used to perform leak test on each chamber of

Specifications

the EGR cooler

Warranty: Manufacturer’s

• Dimensions: 495.3 x 393.7 x 165.1

• Uses compressed air pressure to detect leaks

(19.5 x 15.5 x 6.5 in)

• Test can be performed in less than 5 minutes

• Weight: 7.25 kg (16.0 lb)

• Includes ten components including a regulator

assembly for more accurate test results

Part Number

Description

449-9631

EGR Leak Detection Group

Lift Tool, Induction Cleaning System, Core Pullers

Model Usage: CT660

• 462-9173 - Aids in the removal and

• 462-9175 - Allows cleaning of intake port

installation of the (optional) twin piston clutch

and valves by injecting EGR cleaning solution

Warranty: Manufacturer’s

operated air compressor

into the engine at high idle. Also loosens up

sticking valves to prevent engine damage

• 462-9174 - Designed to remove and install the

Low Temperature EGR Core from the housing

• 462-9176 - Designed to remove and install the

High Temperature EGR Core from the housing

Part Number

Dimensions

Weight

462-9173

915 X 204 X 204 mm, (36 X 79.3 X 79.3 in)

10 kg (22 lb)

462-9174

356 X 254 X 153 mm, (14 X 10 X 6 in)

4 kg (8.8 lb)

462-9175

407 X 407 X 712 mm, (16 X 16 X 28 in)

10 kg (22 lb)

462-9176

610 X 432 X 204 mm, (24 X 17 X 8 in)

9kg (20lb

462-9173

462-9176

462-9175

462-9174

Expanded Update Kit for EGR Leak Detection

Model Usage: CT660

• Updates and expands the current 372-5257

Specifications

to include an improved rear plate that allows

Warranty: Caterpillar ^®Six Months

• Dimensions: 482.6 mm x 355.6 mm x 190.5

leak testing of CT11 and CT13L EGR coolers

mm

without removing the EGR Valve

•

Weight: 6.8 kg (15 lb)

• New labeling, foam insert, and updated tool

instructions are included

• Used in addition to 449-9630 update group

Part Number

Description

463-0279

ExpandedUpdate Kitfor EGRLeakDetection

3-156 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Expandable Plug, 60 mm Non-Vented

Model Usage: 3512 EGR Cooler

Specifications

• Body Length Diameter: 50.8 mm (2 in)

Warranty: Manufacturer’s

• Dimensions: 60.32 x 50.8 mm (2-3/8 x 2 in)

• Flange Diameter: 76.2 mm (3 in)

• Rubber Diameter: 58.42 mm (2.3 in)

• Top Plate Diameter: 81.02 mm (3.19 in)

• Installed Height: 43.43 mm (1.71 in)

Part No.

Description

503-2130

Expandable Plug

JULY 2018 Engine Tools

3-157

Engine Tools

ENGINE TEST TOOLS

Seal Installer

Model Usage: CT660 Truck, CT11, CT13

• Used to install the crankshaft rear oil seal on

Specifications

the 11L and13L engines

Warranty: Manufacturer’s

• Dimensions: 182.9 x 177.8 mm (7.2 x 7.0 in)

• Weight: 4.5 kg (9.9 lb)

Part Number

Description

373-4726

Rear Oil Seal Installer

Air Intake Guard

Model Usage: CT660 Truck

• Used to help prevent foreign material from

Specifications

entering the air intake port

Warranty: Manufacturer’s

• Dimensions: 177.8 mm dia. x 50.8 mm h

(7 in. dia. x 2 in h)

• Weight: .344 kg (.76 lb)

• Material: Plastic

Part Number

Description

373-4732

Air Intake Guard

Pilot Bearing Seal Installation Tool

Model Usage: CT660 Truck

• Usedto press the pilot bearing seal into the

Specifications

flywheel housing on 11L and 13L engines

Warranty: Manufacturer’s

• Dimensions: 172.7 x 132.1 x 121.9 mm

(6.8 x 5.2 x 4.8 in)

• Weight: 0.63 kg (1.4 lb)

Part Number

Description

373-4733

Pilot Bearing Seal Installation Tool

High Pressure Pump Drive Holding Plate

Model Usage: CT660 Truck, CT11, CT13

• Holding fixture used for high pressure pump

Specifications

Warranty: Manufacturer’s

• Mounts in a vise for installation of pump drive

• Dimensions: 261.6 x 170.2 x 175.3 mm

gear

(10.3 x 6.7 x 6.9 in)

• Weight: 2.53 kg (5.57 lb)

Part No.

Description

373-4796

High Pressure Pump Drive Holding Plate

High Pressure Pump Drive Seal Installer

Model Usage: CT660 Truck, CT11, CT13

• Used to install high pressure pump drive seal

Specifications

Warranty: Manufacturer’s

• Dimensions: 119.4 x 111.8 x 61.0 mm

(4.7 x 4.4 x 2.4 in)

• Weight: 0.61 kg (1.35 lb)

Part No.

Description

373-4797

High Pressure Pump Drive Seal Installer

3-158 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Seal Installer

Model Usage: CT660 Truck, CT11, CT13

• Used to install the large extension tube seal

Specifications

into the upper EGR coolant housing

Warranty: Manufacturer’s

• Dimensions: 119.4 x 111.8 x 61.0 mm

(4.7 x 4.4 x 2.4 in)

• Weight: 0.45 kg (1.0 lb)

Part Number

Description

373-4798

EGR Coolant Housing Upper Elbow Extension Tube Seal Installer (large)

Seal Installer

Model Usage: CT660 Truck, CT11, CT13

• Used to install the small extension tube seal

Specifications

into the upper EGR coolant housing

Warranty: Manufacturer’s

• Dimensions: 25.4 x 25.4 x 25.4 mm

(1 x 1 x 1 in)

• Weight: 0.45 kg (1.0 lb)

Part Number

Description

373-4799

EGR Coolant Housing Upper Elbow Extension Tube Seal Installer (small)

JULY 2018 Engine Tools

3-159

Engine Tools

ENGINE TEST TOOLS

Sleeve Protrusion Hold Down Clamps

Model Usage: CT660 Truck, CT11, CT13

• Used to secure cylinder liner in place to

Specifications

accurately measure line protrusion during

Warranty: Manufacturer’s

• Dimensions: 101.6 x 88.9 x 33.0 mm

service

(4.0 x 3.5 x 1.3 in)

• Clamps are secured in place with four 10.9

• Weight: 1.16 kg (2.85 lb)

grade bolts

Part Number

Description

374-6394

Sleeve Protrusion Hold Down Clamps

G3500 Valve Seat and Guide Runout Tool

Model Usage: G3512C, G3512E, G3516C,

• Used to measure valve guide to valve seat

Reference

G3516E, G3520, G3520C and G3520E

runout

• SEBF9137-05, Reuse and Salvage Guidelines

Warranty: Manufacturer’s

• Checks accuracy of total valve seat runout

• NEHS1140 Tool Operating Manual

Part Number

Description

384-2804

G3500ValveSeatandGuideRunoutTool

384-2804 Gauge Group Service/Repair

384-2802

Pilot

Fey Ring Installation Tool

Model Usage: CT660 Truck

• Used to align and install fey rings on the

Specifications

Warranty: Manufacturer’s

exhaust manifold

• Dimensions: 127.0 x 121.9 x 7.4 mm

• Cone positioned on manifold housing as guide

(5.0 x 4.8 x 2.9 in)

to properly seat rings

• Weight: 0.9 kg (1.3 lb)

• Plastic installer used to expand rings over

cone to properly seat the fey rings

Part Number

Description

374-6417

Fey Ring Installation Tool

Crankcase Pressure Test Adapter

Model Usage: CT660 Truck, CT11, CT13

• Used to measure combustion gas flow out of

Specifications

Warranty: Manufacturer’s

the engine breather

• Dimensions: 2.7 x 8.3 x 1.7 in

• Can be used with the digital manometer from

• Weight: 1.2 lbs

the 368-8645 Blow-by Group or the 8T-0452

Water Manometer

Part Number

Description

376-7698

Crankcase Pressure Test Adapter

3-160 JULY 2018 Engine Tools

Engine Tools

ENGINETESTTOOLS

Compression Test Adapter

Model Usage: All C3.8 Engines

• Used to easily check cylinder compression on

• Used with the 9U-6274 Compression Test

the C3.8 engine

Group

Warranty: Caterpillar ^®Six Months

Part Number

Description

Dimensions

399-2786

Compression Test Adapter

170.2 x 38.1 mm (6.7 x 1.5 in)

Compression Test Adapter for Glow Plug Hole

Model Usage: C1.3 Engine

• Used to connect to the 9U-6274 Compression

Specifications

Test Kit to test compression of the engine

Warranty: Manufacturer’s

• Dimensions: 47.62 x 6.35 mm (1.87 x 0.25 in)

Part Number

Description

443-7047

Compression Test Adapter for Glow Plug Hole

Compression Test Adapter

Model Usage: C1.1, C2.2 Engines

• Used with the 9U-6274 Compression Test Kit

Specifications

to test compression of the engine

Warranty: Manufacturer’s

• Dimensions: 180 x 12.7 mm (7.1 x 0.5 in)

Part No.

Description

Quantity

469-7630

Compression Test Adapter

1

2P-1303

Taperlock Stud (Part of 125-0200)

1

0S-1617

Bolt

2

8T-3169

CrankAssembly

1

Camshaft Installation Adapter

Model Usage: G3516 TA

• New Adapter for G35166 TA camshaft

• Used between the camshaft and the pilot of

installation

the existing Gas 3500 camshaft removal tools

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

Camshaft Installation Adapter

Dia 81 x 101.6 mm

516-2836

3.2 kg (7 lb)

Assembly - Cam (G3516 TA Cam Instl)

(Dia 3.2 x 4 in)

JULY 2018 Engine Tools

3-161

Engine Tools

FUEL SYSTEMS

AVM 2-PC Fuel Injection Equipment Test Stand

Model Usage: Cat^® Engines

European Union compliant, CE marked

Machine Displays

Warranty: Manufacturer’s One Year

Test benches are capable of operating in the

• Control panel pivots to permit operation from

380-480 Volt range but actual voltage will be

either side of test stand

checked and or changed during the on-site

• Display modes include; speed, pump output,

commissioning by the authorized Hartridge

phasing angle, pressure and test stand self

agent.

diagnostic information

• 158-2262 AVM 2-PC Fuel Injection Equipment

• With exception of oil pressure control valves

Test Stand used to test fuel injection system

and emergency stop buttons, a built-in

components for pump and line fuel systems

computer and keyboard control test stand

on Cat^® engines

with user friendlyWindows^®

Machine Basics

• Pump output and test stand operating data

are displayed on a 38 cm (15 in) color monitor

• Advanced Video Metering (AVM)

• Designed to Caterpillar^® specifications to

Nozzle Block

test most injection pumps in the Cat^® product

• Cooled nozzle block dissipates heat, at its

line (includes all Cat-built pumps, Stanadyne

source, from high-energy Cat^® fuel pumps

DB2 and DB4 pumps used on 3054 and 3056

• Articulated support arm pivots beneath front

pre-emission certified engines, and Zexel and

of table, allowing master nozzle mount to

Nippondenso pumps used on 3046, 3064, and

be repositioned without disturbing pump

3066)

mounting brackets

• Stanadyne, Lucas, and Bosch emission

• Underslung multi-position master nozzle

certified pumps may not be serviced by Cat^®

mount has vertical adjustment

dealers

• Complies with European CE marking directive

Injection Pump Mounting Information

and conforms with ECM standards

• Standard Cat^® pump mounting rail uses

• Basic machine and metering unit complies

existing mounting accessories and hardware

with ISO4008, EEC, and UL/CSA standards

(not included)

(pump mounting system, cooled nozzle block,

Testing

and master nozzles are unique to Cat^®)

• ”Intelligent Firing Order Learning” allows

• ”DCdrive” and standard PC architecture allow

pump to be connected to test injectors in most

modem or network connections

convenient way

• Uses industry standard PC allowing future

• Drive system automatically compensates

expansion

for load variations (provides a constant, pre-

• Uses a direct drive, high-torque, 15 kW (20 HP.

selectable test speed within a range of 30 to

DC motor for low RPM performance

4000 RPM

• An on-board air supply with electronic readout

• All connections and associated valves are

is available for setting FARC controls

grouped together on the bulkhead, leaving a

large unobstructed, self-draining work area at

• Electronic dynamic phasing

front of table for tools and fittings

• Auto Step test plan editor and execution

•

Powerful Hewlett-Packard computer

• Pressure phasing to 80 bars

controlled platform is flexible, and

• Other features are 2 variable DC supplies,

upgradeable to meet future requirements and

cooled metering unit, back leakage

provides accurate metering and information

temperature measurement at pump outlet,

management/documentation capabilities

analog speed trim for fine control of

provide compliance with current emissions

governors, digital pressure displays, drive

and ISO standards

“nudge” control

• High-speed, 12-cylinder advanced metering

• This unit has many common parts currently

system reduces test time

used with standard Hartridge benches,

resulting in product support from Delphi

Diesel Systems Worldwide

3-162

Engine Tools

FUEL SYSTEMS

Continuous Operation Torque Ratings - Calibration System

• Video display metering: 12 line

• Selectable units: (mm³st, cc/50, cc/100,

cc/125, cc/250, cc/300, cc/500) and

• Color display screen: 38 cm (15 in)

adjustable scale via upper/lower limits entry

• Capacity: 5 - 500 mm³ stroke with 3

• Back leakage flowmeter display: 50 - 1500

measuring modes, calibrate, overcheck, and

cc/min or 3 - 90 L/hr

average

• Units: cc/min, l/hr, and cc/1000st

Phasing

• Pressure phasing: Standard, dynamic phasing

• Resolution display: 0.1°:

optional, and angle of rotation shown:

Range

Resolution

Static Phasing

0° to 360°

0.1°

12-line Dynamic Phasing

0° to 360°

0.1°

Instrumentation

On-screen display

Resolution

Range

Display

Units

Tachometer

Numerical

1 RPM

On-screen as numerical value

Fuel Supply

1 - 4 bars

bar, Mpa, PSI, mmHg, mbar, HPa, kPa

and analogue representation

On-screen as numerical value

Auxiliary A

0 - 4 bars

bar, Mpa, PSI, mmHg, mbar, HPa, kPa

and analogue representation

On-screen as numerical value

Auxiliary B

0 - 16bars

bar, Mpa, PSI, mmHg, mbar, HPa, kPa

and analogue representation

On-screen as numerical value

Boost Pressure

0 - 4 bars

bar, Mpa, PSI, mmHg, mbar, HPa, kPa

and analogue representation

80 bar displayed as

Pressure Phasing

bar, Mpa, PSI, mmHg, mbar, HPa, kPa

numerical value

7 bar displayed as

LubeOil

bar, Mpa, PSI, mmHg, mbar, HPa, kPa

numerical value

Advance (optional)

0.1 mm

±10 mm

mm, DPA°, DPC°, Stanadyne°, Bosch°

Fuel Supply Temperature

0° to 80°C

Numericalvalueon-screen

°C (°F)

Both temperature and flow

Back Leakage

0° to 80°C

Flow units: cc/min, l/hr, and cc/1000str

numerical values

Hydraulic System

Test Oil Supply and Controls

Lube Oil Supply

• Electric motor: Direct pump drive

• Pressure: 250 L/hr and 0 - 4 bar

• Pressure: 550 L/hr and 0 - 4 bar (0 - 60 PSI)

• Tank: 14 L (3 gal) capacity

• Pressure phase supply: 0 - 80 bar

Separate hours counters for:

• Tank: 45 L (10 gal) capacity

• Fuel pump

Temperature Control

• “Change Filter” message every 500 hours

• Temperature controlling: ±2°C

• Drive

• Machine

Auxiliaries

• Two DC supply outlets: 0 - 25 V at 3 A, which

• Clock display: Real time

can be parallel connected to give 6 A

• Socket: For advance kit transducer

• Multi-pin 110V connector: For external single

cylinder calibrator and point of injection

transducers

JULY 2018 Engine Tools

3-165

Engine Tools

FUEL SYSTEMS

FIETS Nozzle Block and Lines

Model Usage: Fuel Injection Equipment Test

• Nozzle block and replacement lines are

FIETS Lines Group

Stand

applicable to all Fuel Injection Equipment Test

• Bypasses constricting joints in swing arm

Stands

Warranty: Caterpillar ^®Six Months

9U-7694 Nozzle Lines Group - provides

• Nozzle holding block uses test oil from

nozzle bleed return to test oil sump

phasing pressure circuit to carry nozzle-

• Increases test stand accuracy by minimizing

generated heat back to sump where it is

leaks

removed by heat exchanger

Former nylon tubing replaced with teflon

•

• Improves work environment by eliminating hot

tubing for better abrasion resistance of tubes

test oil vapors at graduates

inside swing arm and longer life

• Reduces heat-related deterioration of test

• Flexible tubing is fuel, heat, and ozone

stands non-metallic lines

resistant (used for pulse dampers and lines to

• Contains replaceable nozzle tip shields to

graduates)

prevent erosion of nozzle block

• Internal routing of teflon lines redirected

• Required when using latest test specifications

through front bearing support arm - reduces

(in TMI)

kinking and makes line replacement faster

and easier

• Required when testing pumps from higher

horsepower 3400 Servies Engines

• Corrects possible contamination of test

oil from table drain tray on certain vintage

benches

References

• NEHS0594-01, Using the TMI System to

Retrieve Off Engine Injection Pump Test

Specifications for the FIETS

• NEHS0593, Tool Operating Manual, Installing

the Replacement Lines on the FIETS

Cooled Nozzle Block Parts

Item

Part Number

Description

Quantity

1

128-5093

Block Nozzle

1

2

128-5094

Tip Shield Fitting

12

O-ring Seal for 5P-9617

3

3J-1907

14

Adapter

4

6L-5551

Bolt

2

5

2H-3764

Bolt

2

6

5P-4400

Air Block Connector

12

7

7G-7105

Hose Assembly

2

8

030-7947

Elbow Fitting

2

Calibration Fluid

Model Usage: Cat^® Fuel Injection Test Bench and

• Fuel injection test benches

• SAE J967 (ISO 4113) Calibration Fluid

Cat^® Fuel Injection Equipment Test Stand

recommended by Cat^® for use in fuel injection

• Pop Testers

test benches, 5P-4150 Nozzle Tester Group

Warranty: Caterpillar ^®Six Months

and discontinued 6V-4022 Injector Tester

Part Number

Qty.

Size

6V-6068

1

18.9 L (5 gal)

6V-6067

1

208 L (55 gal)

3-166 JULY 2018 Engine Tools

Engine Tools

FUEL SYSTEMS

Nozzle Lines Group

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

—

9U-7694

Nozzle Lines Group

Nozzle Lines Group Consists of:

1

5R-7136

Sealing Washer

2

9U-7698

Tee Fitting

3

9U-7699

Flexible Tubing

4

9U-7707

Flexible Tubing

5

9U-7706

Hose Clamp

6

068-9941

Wire Tie

Not shown

1S-9593

Cable Strap

Fast-Fill Nozzle

Model Usage: All Cat^® Machines with

• Provides an alternative ground-level fill nozzle

• For diesel fuel only (For DEF Nozzle See Part

Ground-Level Fill Capability

to 4C-6716

Number 449-3224)

Warranty: Caterpillar ^®Six Months

• Automatic shutoff feature

• Rugged, light-weight aluminum and high-

strength steel

• Trips off at a preset pressure

• Handles flows in excess of 150 GPM

• Sum of all pressure drops between the nozzle

and atmosphere

Specifications (all three part numbers)

• Higher nozzle shutoff settings will overcome

• Dimensions: 375.8 x 213.5 x 127 mm (14.8 x

higher system pressure drops:

8.4 x 5.0 inches)

- Helps reduce short fills

• Weight: 3.175 kg (6.9 lbs)

– Achieves higher flow rates

Part No.

Shutoff Pressure

Description

477-0604

8 psi (For all Cat^® machines)

Fast-Fill Nozzle

477-0605

10-11.5 psi (for larger WTS/MG; not for pressurized systems)

Fast-Fill Nozzle

477-0606

13.5-15 psi (for 200+ GPM; not for pressurized systems)

Fast-Fill Nozzle

JULY 2018 Engine Tools

3-167

Engine Tools

FUEL SYSTEMS

Rebuild Kits and Tools for the Diesel Fluid Fast-Fill Nozzles

Model Usage: Fast-Fill Nozzles 477-0604,

• Used to rebuild the fast-fill fuel nozzles.

• Seal kits and tools are available to make all

477-0605, 477-0606

necessary repairs.

Warranty: Caterpillar ^®Six Months

S.No

Part No.

Description

Dimensions

Weight

ToolGroup

dia 53.1 x 209 mm

1

533-1157

1.2 kg (3 lb)

(Piston And Cylinder)

(dia 2 x 8.2 in)

dia 46.1 x 72.4 mm

2

533-1158

Insertion Tool (Poppet)

1.15 kg (2.5 lb)

533-1157

(dia 1.8 x 3 in)

100 x dia 28.6 x 102.1 mm

3

533-1159

Spanner Wrench

0.5 kg ( 1.1lb)

(4 x dia 1.1 x 4 in)

4

533-1160

Tool Group (Nozzle Rebuild)

-

0.5 kg (1.1 lb)

533-1158

533-1160

533-1159

3-168 JULY 2018 Engine Tools

Engine Tools

FUEL SYSTEMS

Fuel Line Capping Kit

Model Usage: C9.3B Engines

• New fuel line capping kit for C9.3B engines

• The kit consist of five 541-9333 capping plugs

in a plastic container.

Warranty: Caterpillar ^®Six Months

• Used for injector testing

• Each 541-9333 capping plug is also available

separately.

Part No.

Description

Dimensions

Weight

541-9333

541-9333

Plug As-Rail

HEX 19.1 x 40.6 mm (HEX 0.75 x 1.6 in)

0.06 kg (0.13 lb)

558-4574

Tool As. (Rail Plug)

25.4 x 172 x 185 mm (1 x 6.8 x 7.3 in)

0.5 kg (1.1 lb)

558-4574

JULY 2018 Engine Tools

3-169

Engine Tools

FUEL SYSTEMS

Fuel Filtration System, Cat^® Portable Bulk

Model Usage: All Models

Clean, dry fuel is absolutely essential in order

• This system will reduce costly fuel injector

to achieve long fuel system component life

failures in your fuel systems.

Warranty: Caterpillar ^®One Year

and reduce equipment down time. Over 90%

• Lightweight - Portable easy to move

of diesel fuel system troubles are due to dirt

• Flow rate 20 GPM (75 LPM)

and/or water in the fuel. Filtration systems on

machines and engines are not designed to clean

• Powered by a 12V pump

heavily contaminated fuel. To improve equipment

• Removes both particulates AND water

uptime, bulk fuel filtration is the most cost-

effective and efficient method to ensure that

• Delivers clean, dry fuel in a single pass

clean and dry fuel is delivered to fuel tanks.

Reference

Fuel Contamination

• PEDJ0295 Brochure

When dirt or water are introduced into fuel

• NEHS1216 Tool Operating Manual

during transportation or storage, you have fuel

contamination. This causes premature filter

plugging, as well as accelerated fuel system

component wear.

Part No.

Description

Dimensions

Weight

464-8510

Cat^® Portable Bulk Fuel Filtration System

576 x 533 x 495 mm (23 x 21 x 19 in)

37 kg (83 lb)

Service Repair Parts

Item

Part No.

Description

1

464-8511

Mounting Bracket

2

464-8512

Pump,12V (duty cycle 30min)

3

464-8513

Nozzle

4

461-5138

Filter Housing Assembly

5

7x-3387

Sampling Valve

A

6

6v-0852

Dust Cap

7

8t-0863

Pressure Gauge

B

C

D

3-170 JULY 2018 Engine Tools

Content      ..     6      7      8      9     ..