Caterpillar. Dealer service tools catalog (2018)

Dealer Service Tools

TABLE OF CONTENTS

Air Conditioning Tools

Jaw Pullers

10-10

A/C Tanks and Hoses

2-5

Pullers/Drivers

10-63

A/C Tools

2-11

Single and Double Acting Puller Cylinders

10-24

Charging Scales and Manifold Gauges

2-3

Specialty Mining Tools

10-71

Recovery, Recycling, Recharging Systems

2-1

Lifting/Blocking/Clamping

Vacuum Pumps and Accessories

2-8

Hoists

11-1

Cleaning and Blasting Equipment ... 9-1

Jacks

11-21

Miscellanous

11-38

Diagnostic Tool Repair

19-1

Specialty Mining Tools

11-51

Diagnostic Tools

Stands

11-31

Electrical Tools

1-1

Lubricating Equipment

12-1

Engine Tools

1-72

Flow Tools

1-95

Major Equipment

General Diagnostic Tools

1-134

Auxilary Power Supply

8-20

Measuring Tools

1-96

Boring Bar

8-19

Paving Products

1-111

Gas Cutting/Welding Equipment

8-21

Power Train Tools

1-112

Hydraulic Cylinder Service

8-1

Specialty Mining Tools

1-184

Service Truck Bodies

8-24

Speed-Measuring Tools

1-123

Pneumatics

13-1

Temperature-Measuring Tools

1-127

Power Train Tools

Tools for Electronic Engines

1-42

Drive Line and Axle

4-57

Electric Drive Tools

15-1

Final Drive

4-96

Engine Tools

Flywheel Clutch and Direct Drive Transmission

4-1

3600 Engine Tools

3-295

Marine Gear

4-94

Air Induction

3-1

Power Shift and Hydrostatic Transmission

4-13

C8.7 Engine Tools

3-286

Service Tools for 797 Off-Highway Trucks

4-181

C12.9 Engine Tools

3-291

Service Tools for Wheel-Type Excavators

4-171

C175 Engine Tools

3-276

Special Tools for Track-Type Tractors

4-164

Camshaft and Timing Gear Tools

3-254

Specialty Mining Tools

4-208

Cooling Systems

3-17

Steering Clutch and Brake

4-54

Crankshaft, Main Bearings and Flywheel

3-35

Torque Converter, Divider and Retarder

4-3

Cylinder Block and Liners

3-58

Wheel and Tire

4-156

Cylinder Head, Valves and Cam Followers

3-76

Shop Supplies

Electrical and Ignition Tools

3-133

Abrasives

18-1

Engine Lifting and Positioning

3-267

Absorbent Products

18-154

Engine Test Tools

3-145

Batteries and Equipment

18-87

Fuel Systems

3-162

Caps & Plugs

18-71

Lube Systems

3-139

Cleaning Equipment and Supplies

18-179

Pistons, Rings and Connecting Rods

3-241

Covers

18-147

Three60 POD 650

3-331

Floor Mats

18-162

General Shop Tools

14-1

Fluid Sampling

18-149

Lighting and Electrical

18-95

Hand Tools

Locks

18-177

Brushes

17-123

Metal-Cutting Tools

18-33

Chisels and Punches

17-112

Metal Repair Tools

18-57

Cutting Tools

17-116

Packing Supplies

18-171

Grease Guns

17-101

Paint and Chemicals

18-182

Hammers and Slide Sledges

17-109

Personal Protective Equipment

18-109

Levels, Measuring Tools and Gauges

17-119

Tapes and Films

18-165

Miscellaneous Tools

17-125

Towels andWipes

18-153

Pneumatic Tools

17-83

Vises

18-84

Power Tools

17-81

Undercarriage Tools

Pry Bars

17-114

Ratchets and Sockets

17-34

Frame and Recoil Spring

6-1

Screwdrivers

17-103

Roller and Idler

6-7

Seal Picks

17-122

Specialty Mining Tools

6-67

Tool Boxes and Cases

17-128

Undercarriage and Track

6-22

Tool Sets

17-1

Vehicle System Tools

Torque Tools

17-97

Brake and Steering Systems

7-1

Wrenches

17-14

Hydraulic Component Disassembly and Assembly

7-79

Hose Assembly Tools

Hydraulic System Tools

7-16

Implements, Frame, Hitch and Suspension

7-160

Hydraulic/Mechanical Pullers/Drivers

Loader Lift Arm and Excavator Implement

7-132

Bearing Pullers

10-17

Motor Grader Controls, Cable Control and Winch

7-130

General Purpose Pullers and Attachments

10-1

Specialty Mining Tools

7-229

Hydraulic Pumps & Presses

10-37

Hydraulic Work Tools

10-54

Dealer Service Tools

INTRODUCTION

Cat^®Dealer Service Tools

Having the right tools makes any job easier and you can find the tooling

Making Tooling Decisions Easy

you need in the Cat^®Dealer Service Tools catalog, from the smallest

The Dealer Service Tool catalog is your resource for the tooling solutions

three-cylinder engines to the largest mining machines, we have the tools,

that support the work you do.

diagnostic equipment, and service equipment you need for your shop.

Caterpillar^®is widely seen as a premium brand and customers choose Cat

Safer, More Efficient Technicians

because they know Cat machines and engines deliver the lowest owning

Enabling Cat dealer technicians to complete quicker, easier, safer repairs

and operating costs. Cat dealers are the key to this. Cat dealer technicians

is the primary concern of the Cat Dealer Services Tools team. We carry

need a properly outfitted shop to perform the best repair, but knowing

the diagnostic equipment needed to measure the situation and the tooling

which tools are the right tools can be difficult. The Cat Dealer Service Tools

needed for the most efficient repair.

team is here to help.

• Work-tested tools for safe, effective technicians

This catalog has the tooling you need to outfit your shop with the core tools

• Tool lists for specific machines and engines

and equipment for maintaining, repairing, and rebuilding Cat machines

and engines. We are the best source for tooling solutions because only we

• Tool operating manuals describing the best, safest method of tool

have connections between all the groups involved to give us an inside track

operation

on the information needed for tool development.

• Fabrication plans for dealer buildable tools

We work with:

• Expertise built from years of visiting dealerships all over the world

• Product groups that develop the machines, engines, and components,

collecting and sharing best practices, developing troubleshooting

so we can design tooling alongside the new product introduction (NPI)

techniques, and training technicians

andthe continuous product improvement (CPI) processes.

Supporting Your Dealership

• Dealer shops around the world as they work to make repairs, which

Developing tooling solutions for the situations Cat dealers face is the

gives us the experience of how these tools perform in a diverse array of

goal of the Cat Dealer Service Tools team.Within our catalog you can find

environments and conditions.

individual tools and entire tooling solutions that help you get more done

• Tooling designers - including both Cat engineers and major tooling

with the resources you have. We also have the equipment you need to

suppliers, whose expertise is leveraged to help with the introduction

build up operations that help you compete in your local marketplace and

of new tooling and, once in the field, assist with support and

win new business.

troubleshooting.

• Tooling solutions that deliver the highest quality repair in the shortest

• Standard repair and salvage process groups to ensure that the

time

tooling called out in recommended repair procedures is available.

• The right tools for the job and the only source for Cat-designed essential

• Caterpillar’s marketing organizations that help dealerships in their

tools

districts.

• Technician tested tools used in dealerships in every part of the world

• Caterpillar’s logistics group and the global distribution network to get

• All your core tooling needs-focusing on the needs of your shop, from

tooling to you.

work bays and field trucks, to Component Rebuild Centers (CRCs) and

salvage and reuse work

• Regulatory and certification organizations to help you comply with

the regulations and standards in your region.

• Tooling created to satisfy specific dealer needs

There are many places where you can buy your tools, but even the biggest

Aligned With Dealer Processes

names in tooling cannot match the reach of the Dealer Service Tool team.

Ensuring that tooling is available when and where you need it, the Dealer

Westart our work when a machine is in its planning stages and carry along

Service Tools team connects with all facets of the tool development cycle.

through that machine’s life all the way to when it is being rebuilt for its

We are able to develop tooling solutions that fit into your processes

second life and beyond. The Dealer Service Tools catalog has the tooling

because no one else has our level of access within Caterpillar and the

solutions you need for the work you do.

tooling industry.

• Complete tooling solutions developed by connecting dealers, product

groups, repair process and salvage groups, marketing organizations,

major tooling suppliers, environmental, health, and safety (EHS), etc.

• Newtooling developed as part of the NPI process so that it is available

along with new machines and engines as they become available

• Tooling tested to deliver the promised features and benefits with global

certifications

• The tooling used during the development of Caterpillar recommended

repair procedures and time studies

• Utilizing Cat part numbers and leveraging the Caterpillar distribution

network

Dealer Service Tools

INTRODUCTION

General Information

The Dealer Service Tool Catalog offers Cat^®dealers and customers a wide selection of general purpose tools, shop equipment, and specialty tools.

All orders placed from the Caterpillar Miscellaneous Material Order System for this publication will automatically place you on a subscription list. The

subscription will provide you with electronic updates until the next version of the catalog is published. If you do not wish to be added to the subscription

list when you order, you must place a verbal order with your order analyst and tell the order analyst at that time not to add your name to the subscription

mailing list. However, doing this will prevent you from receiving information on new part numbers that are introduced.

Tool Warranty

Global Dealer Solution Network

Phone: +1 (877) 228-2420 (North America)

The tool warranty is described in form SELF5389-01 Warranty Statement.

+1 (309) 266-4421 (International)

Caterpillar Inc. warrants all products sold, against defects in workmanship

or materials under normal use, for six months after date of purchase,

Dealer Service Tools Website

unless otherwise stated. Certain other products are warranted against

https://dealer.cat.com/dealer-service-tools

defects in workmanship or materials under normal use for either one year

from date of purchase, lifetime, or manufacturer’s warranty. Please refer to

the Dealer Service Tools website for further information:

https://dealer.cat.com/dealer-service-tools.

DEALER SUPPORT COVERAGE

Ordering Procedure

John Woiwode

Fernando C. Parra

The majority of the products listed in this publication is stocked at

Caterpillar parts facilities and is available from the Parts Distribution

Senior Marketing Consultant

System using normal stock or emergency ordering routines. These include

Woiwode_John_L@cat.com

Parra_Fernando_C@cat.com

hand tools, pneumatic tools, torque and electronic tools, reconditioning

309-636-1673

305-476-6834

tools, welding products, certain chemicals, preventative maintenance

• USA Western Region

• USA Eastern Region

tools, etc.

• Canada, Europe

• Latin America

• Africa

• Caribbean

PRICES AND RETURNED GOODS

• Middle East

• Australia

Prices

• C.I.S

• New Zealand

Prices are subject to change without notice. Standard dealer payment

• Russia

• Asia Pacific

terms apply for any product ordered from this guide with a Cat^®part

• China

number (whether it is stocked or not). Regular dealer net and consumer list

• India

prices can be found in the Caterpillar Dealer Parts Pricing Medium or in the

Parts Distribution DTS Inquiry system.

Returned Goods

All products listed in this publication are returnable except:

• Direct ship and Made as Ordered (MAO) items

• Chemicals and hazardous materials

• Electrical test/diagnostic tools and associated accessories

Dealers should refer to the Cat^®Dealer Numerical Parts Record (NPR) to

determine if a questionable item is returnable or not.

iii

Air Conditioning Tools

RECOVERY, RECYCLING, RECHARGING SYSTEMS

R-12 or R-134a Air Conditioning Recovery/Recycling Units

Warranty: Manufacturer’s Two Year

• European Union compliant, CE marked

fully lubricated

Simplest, easiest to use air conditioning

• Automatic tank full and high pressure

service units on the market today

shut-offs

• Operation is quick and efficient (lowers air

• Shock resistant scales for accurate charging

conditioning service costs)

• Single-pass filtering system

• Easy-to-operate (just connect quick connect

• Built-in manifold gauge set

couplings to vehicle and push Recovery

Recycle switch - unit completes recovery

• Moisture indicator

and recycle process)

• Tank refill adapter

• Built with quality components, such as 1/2 HP,

• Modular design for easy repair

oil-less compressor, new advanced shock

resistant scale, dual protected solenoids

• Large pneumatic tires

• Vacuum timer allows technician to set time

• Premium hoses approved to SAE2197

and two-stage vacuum pump automatically

• Fully factory tested

REPAIR INFORMATION

pulls a deep vacuum

• Built-in accessory and tool storage box

Ritchie Engineering Co. Inc.

• Easy to set LCD display (simply scroll to

10950 Hampshire Avenue South

Specifications

correct charge and push charge switch -

Bloomington,MN 55438-2623

system quickly receives refrigerant)

• Recovery Tank: 22.7 kg (50 lb)

Phone: (800) 769-8370

Web site: www.yellowjacket.com

• Large 75 mm (3.5 in) gauges allow technician

• Overall Size: 63 x 68 x 134 cm (25 x 27 x 53 in)

to easily monitor air conditioning system

• Weight: 54 kg (120)

• 1-touch air purge eliminates non-

• Vacuum Pump: 2-stage 6 cfm

condensables in system

• Hose Length: 4.5 m (15 ft)

• 1-touch oil drain, after every service, tells us

how much oil is needed to keep compressor

• 208-1385: 1/2 in ACME female x 13 mm male

adapter

Part Number

Description

Voltage

285-7352

Air Conditioning Recovery/Recycling Unit (R-134a)

110 V, 60 Hz

285-7353

Air Conditioning Recovery/Recycling Unit (R-134a)

220 V, 50 Hz

Service / Repair Parts

Part Number

Description

Size

285-7352

285-7353

Warranty

208-1317

Refrigerant Filter

Six Months

208-1318

Refrigerant Prefilter

Six Months

208-1322

R-12 Hose Assembly, Red

6.35 mm (1/4 in)

One Year

208-1325

R-12 Hose Assembly, Blue

6.35 mm (1/4 in)

One Year

208-1335

R-134a Hose Assembly, Blue

6.35 mm (1/4 in)

One Year

208-1336

R-134a Hose Assembly, Red

6.35 mm (1/4 in)

One Year

208-1339

Coupler, R-134a, Low Side

One Year

208-1340

Coupler, R-134a, High Side

One Year

208-1385

R-134a Refill Adapter

One Year

208-1387

R-12 Flex Hose, Blue

6.35 mm (1/4 in)

One Year

208-1388

R-12 Flex Hose, Red

6.35 mm (1/4 in)

One Year

208-1386

Compressor Rebuild Kit

Six Months

2-1

Air Conditioning Tools

RECOVERY, RECYCLING, RECHARGING SYSTEMS

AC Recovery Kit

Model Usage: All Machines

• Used to recover the air conditioning system

• ½HPoil less compressor with high volume

cooling fan

Warranty: Manufacturer’s

• Includes recovery unit, 30 lb DOT tank, 60"

yellow hose, 72" blue and red conversion

• Compressor has automatic low pressure

hoses, UL approved high and low side R134a

cut-off switch

manual couplers, and oil purge bottle

• Stainless steel ball valve design manifold

• Meets SAE J2810 and works with all

• Gauges display in PSI, BAR, and MPA

refrigerants

Specifications

• Used to recover and remove oil from

refrigerant

• Dimensions: 432 x 254 x 305 mm (17 x 10 x

12 in.)

• Smoothandquietperformance

Part Number

Description

445-9425

115 Volts AC - 60 Hz

445-9426

220 Volts AC— 50/60 Hz

Air Conditioning Service Machine

Model Usage: CT660 Truck

• Used to perform a fully automatic air

• Key features include, high and low pressure

conditioning service

gauges, power switch, control panel and LCD

Warranty: Manufacturer’s

display, oil drain bottle and O-ring, removable

• Equipped with control functions designed to

cover, low and high side service hoses and

provide intuitive and rapid interaction with

couplers, fill cylinder hose, new refrigerant

service technician

storage shelf, refrigerant identifier (optional),

• Easily removable one piece composite

USB port, printer, TechALERT, rotating turret

cover allows gaining unobstructed access

and storage compartments

to all interior components for service and

maintenance

Specifications

• Dimensions: 50 x 22 x 35 in

• Weight: 116 kg

Part Number

Description

372-5255

AirConditioning ServiceMachineConsumables

Gas Analyzer Group

Model Usage: None

European Union Compliant, CE marked

• Ultra fast 60 second test time

Warranty: Manufacturer’s

• Used to quickly, easily and accurately

• Blend-ID software to identify the presence of

determine refrigerant purity in refrigerant

popular SNAP Approved Blend Refrigerants

storage cylinders or directly in vehicle air

• Internal, rechargeable battery option for

conditioning systems

cordless operation in any location

• Utilizes non-dispersive infrared (NDIR)

• Hard shell carry/storage case

technology to determine weight concentration

of refrigerant types R12, R13a, R22,

Reference

hydrocarbons and air

NEHS0867, Service Manual

• Includes R12 and R134a sample hoses, R134a

Specifications

fitting adapter, 12 V DC power cord, quick

connect hose port, 25 pin printer port, all

• Dimensions: 140 x 200 x 60 mm (5.4 x 8 x

required plumbing and portable storage case

2.5 in)

• Large graphic display with on-screen

• Voltage: 11.5 - 16 V DC, 1.5 Amp

instructions

Part Number

Description

372-7501

Gas Analyzer Group

2-2 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

CHARGING SCALES AND MANIFOLD GAUGES

Recharge Oil Pump

Warranty: Manufacturer’s One Year

• Used to replace oil in air conditioning system

• Can be used for R-12 systems (use a regular

or compressor after oil has been removed

charging hose with 1/4 inch flare fittings)

• Easily works with system pressure up to

• Volume per stroke: 0.04 L (1.5 oz)

2070 kPa (300 PSI)

• System pressure: up to 2070 kPa (300 PSI)

• Includes bottle with calibration marks, hose,

and low side R-134a coupler

Part Number

Description

REPAIR INFORMATION

208-1355

Recharge Oil Pump

Ritchie Engineering Co. Inc.

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

Phone: (800) 769-8370

Web site: www.yellowjacket.com

Refrigerant Filter and Prefilter

Warranty: Manufacturer’s Six Months

• Service parts for:

• Overall Size (diameter x length): 29.2 x

285-7352 Air Conditioning Recovery/Recycling

24.4 cm (11.5 x 10.0 in)

Unit (R-134a, 110 Volt)

208-1318 Refrigerant Prefilter:

285-7353 Air Conditioning Recovery/Recycling

• Function: Removes moisture and oil

Unit (R-134a, 220 Volt)

breakdown particles

Specifications

• Connections: 1/4 in male flare x 1/4 in female

208-1317 Refrigerant Filter:

flare

• Capacity: 41 in³

• Overall Size (diameter x length): 76.2 x

REPAIR INFORMATION

• Color: Blue

88.9 mm (3.0 x 3.5 in)

Ritchie Engineering Co. Inc.

Part Number

Description

10950 Hampshire Avenue South

208-1317

Refrigerant Filter

Bloomington,MN 55438-2623

Phone: (800) 769-8370

208-1318

Refrigerant Prefilter

Web site: www.yellowjacket.com

Automatic Refrigerant Charging Scales

Warranty: Manufacturer’s One Year

European Union compliant, CE marked

Specifications

(168-1961)

• Weight Limit: 50 kg (110 lb) bulk tank

• Compatible with all refrigerants

• Weight Resolution: 0.01 kg (0.02 lb)

• Program refrigerant amount and scale

• Display: 16-digit alpha numeric LCD

automatically shuts off when charging is

• Operating Temperature: 10° to 49°C (50° to

complete

120°F)

• Corner balancing for accurate charging

Dimensions (W x L x H): 34 x 28 x 10 cm

•

• Tare function zeros display for easy charging

(13.5 x 11 x 4 in)

• All connections located within case to protect

• Weight: 4 kg (8 lb)

against damage

REPAIR INFORMATION

• Pounds to kilogram switch

Bosch Service Solutions

755 Eisenhower Drive

Part Number

Description

Owatonna, MN 55060

168-1961

Automatic Refrigerant Charging Scale (220 - 240 V, 50/60 Hz)

Attn: Repair Department

Phone: 800-344-4013

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

2-3

Air Conditioning Tools

CHARGING SCALES AND MANIFOLD GAUGES

Manual Refrigerant Charging Scale

Warranty: Manufacturer’s One Year

• Battery-powered for probability - sleep

Specifications

mode extends battery life (batteries included)

• Power: Six 1U-9533 AA Batteries

• Compatible with all refrigerants

• Weight Limit: 50 kg (110 lb) bulk tank

• Displays refrigerant weight while charging

maximum

from tank

• Weight Resolution: 0.01 kg (0.02 lb)

• Corner balancing for accurate charging

• Display: 16-digit alpha numeric LCD

• Tare function zeros display for easy charging

• Operating Temperature: 10° to 49°C (50° to

• Pounds-to-kilograms switch

120°F)

REPAIR INFORMATION

• Dimensions: 34 x 28 x 10 cm (13.5 x 11 x 4 in)

Bosch Service Solutions

755 Eisenhower Drive

• Weight: 4 kg (8 lb)

Owatonna, MN 55060

Attn: Repair Department

Part Number

Description

Phone: 800-344-4013

168-1958

ManualRefrigerant Charging Scale (Battery Powered)

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

Manifold Gauges for R-12 and R-134a

Warranty: Manufacturer’s One Year

• 208-1341 replaces 174-8185

• Surge protector and silicone dampened

movement helps minimize needle pulsation

• Use to check pressure in R-134a and R-12

for easier, more accurate readings

cooling systems

• Sliding double O-ring pistons with non-

• Bold, easy to read gauges (large bold numbers

rotating design reduce wear and extend

and colored scales are easy to read)

service life

• Removable Lexan crystals resist breakage

Fast acting valve (only 1 1/2 turns for full

•

• Gauge cases are color-coded red and blue

flow)

REPAIR INFORMATION

• Pressure tested for reliability

Ritchie Engineering Co. Inc.

• Forged brass body with metal valve handles

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

for durability

Phone: (800) 769-8370

Part Number

Description

Warranty

Web site: www.yellowjacket.com

208-1321

Manifold Assembly (R-12)

208-1341

Manifold Assembly (R-134a)

Service/Repair Parts

208-1376

Piston

Six Months

208-1377

Handle Group

Six Months

Liquid-Filled Manifold Gauges for R-12 and R-134a

Warranty: Caterpillar ^®Six Months

• Liquid-filled gauges have large 79.4 mm

Specifications

(3 1/8 in) diameter for easy reading

• Accuracy: 1.6%

• Dials are color-coded

• Diameter: 79.4 mm (3.125 in)

• Liquid-filled gauges dampen pulsation

• Designed with recalibrator screw

Part Number

Description

208-1344

Liquid-Filled Manifold Gauge, Red, R-134a

208-1345

Liquid-Filled Manifold Gauge, Blue, R-134a

2-4 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

A/CTANKS AND HOSES

Standard Manifold Gauges for R-12 and R-134a

Warranty: Caterpillar ^®Six Months

• 208-1348 replaces discontinued 4C-4620;

Specifications

208-1349 replaces discontinued 4C-4619

• Accuracy: 3-2-3%

• Bold, high-visibility dials have colored

• Diameter: 63.5 mm (2.5 in)

temperature scales for easy reading

•

Connections: 1/8 in NPT

• Flutterless technology and surge protection

minimize needle pulsation

Part Number

Description

Pressure

208-1342

Manifold Gauge, Red, R-134a

0 - 3447 kPa(0 - 500PSI)

208-1343

Manifold Gauge, Blue, R-134a

206 - 0 - 827 kPa (30 - 0 - 120 PSI)

208-1348

Manifold Gauge, Red, R-12

0 - 3447 kPa(0 - 500PSI)

208-1349

ManifoldGauge, Blue, R-12

206 - 0 - 827 kPa (30 - 0 - 120 PSI)

R- 4a Refrigerant Tanks

Warranty: Manufacturer’s One Year

• ForR-134a refrigerant

REPAIR INFORMATION

• Refillable refrigerant tanks are DOT-approved

Bosch Service Solutions

755 Eisenhower Drive

for safety

Owatonna, MN 55060

• Come with the valving necessary for recovery

Attn: Repair Department

Phone: 800-344-4013

and recycling

https://repairtrack.bosch-automotive.com

• Distinctive blue exterior clearly identifies

these tanks as R-134a equipment

Part Number

Description

Size

Float Switch

4C-2977

Tank

13.6 kg (30 lb)

Yes

9U-6496

Tank

13.6 kg (30 lb)

9U-6506

Tank

23 kg (50 lb)

R-12 Refrigerant Tanks

Warranty: Manufacturer’s One Year

• For R-12 refrigerant

REPAIR INFORMATION

Bosch Service Solutions

• Complete selection of refillable refrigerant

755 Eisenhower Drive

tanks for use with recovery/recycling and

Owatonna, MN 55060

charging stations

Attn: Repair Department

Phone: 800-344-4013

• All tanks are DOT-approved and feature

https://repairtrack.bosch-automotive.com

special valving systems to accommodate

continuous loop recycling

• Extra tanks are necessary for multi-refrigerant

service and are handy for rotation between

recycling and recharging

Part Number

Description

Size

Float Switch

4C-4577

DOT Tank

13.6 kg (30 lb)

JULY 2018 Air Conditioning Tools

2-5

Air Conditioning Tools

A/CTANKS AND HOSES

Refrigerant Recovery Tanks

Warranty: Manufacturer’s One Year

• Used to store recovered refrigerants

• Float Switch Plug: 19.05 mm (3/4 in)

• 300-3547 and 300-3528 are equipped with

• Pressure rating: 2400 kPa (350 PSI)

3-pin Brad Harrison connector

• Gray and Yellow color-coding

REPAIR INFORMATION

• Y-valve allows liquid/vapor collection

Ritchie Engineering Co. Inc.

10950 Hampshire Avenue South

• Cylinders equipped with a protective collar

Bloomington,MN 55438-2623

and handle

Phone: (800) 769-8370

Web site: www.yellowjacket.com

Part Number

Description

Size

300-3526

Cylinder with Y-Valve (no float)

22.68 kg (50lb)

300-3527

Cylinder with Y-Valve (no float)

13.61 kg (30lb)

300-3528

Cylinder with Float

22.68 kg (50lb)

300-3547

Cylinder with Float

13.61 kg (30lb)

Heater Blanket (220-240V, 50/60 Hz)

Warranty: Manufacturer’s One Year

European Union compliant, CE marked

REPAIR INFORMATION

Bosch Service Solutions

• Assures a complete transfer of refrigerant

755 Eisenhower Drive

• Wraps around a 13.6 or 23 kg (30 or 50 lb)

Owatonna, MN 55060

refrigerant drum, maintaining an even

Attn: Repair Department

Phone: 800-344-4013

temperature for a constant positive pressure

https://repairtrack.bosch-automotive.com

that speeds the transfer of refrigerant to give

you a complete charge every time

• Maximum temperature 55°C (125°F) with

thermocouple protection

• 4C-5583 comes with no plug

Part Number

Description

Size

4C-5583

Heater Blanket

220-240V, 50/60 Hz

Wrap-Around Heater (115V)

Warranty: Manufacturer’s One Year

• Maintains an even temperature for constant

REPAIR INFORMATION

positive pressure that speeds transfer of

Ritchie Engineering Co. Inc.

refrigerant for a complete charge every time

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

• Expandable (wraps around 13.6, 22.7, and

Phone: (800) 769-8370

56.7 kg [30, 50, and 125 lb] refrigerant tanks)

Web site: www.yellowjacket.com

• Thermostat controlled

Part Number

Description

Size

208-1352

Wrap-Around Heater

115V

2-6 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

A/CTANKS AND HOSES

R-12 Air Conditioning Charging Hoses

Warranty: Manufacturer’s One Year

• 208-1328 replaces discontinued 4C-8574;

• Moisture barrier provides improved resistance

208-1329 replaces discontinued 4C-8576;

tomoisture (contaminates expensive

208-1330 replaces discontinued 4C-8575

refrigerant)

• Proven performance

• SealRight fittings immediately trap

refrigerant in hose when disconnected

• Double barrier protection for R-12 and R-134a

• 45° end allows easier connection in tight

• Nylon permeation barrier meets U.L.

areas

requirements for R-12, R-134a, R-22, and

R-503 refrigerants

• Gaskets resist deterioration from R-12 and

R-134a refrigerants and oils

REPAIR INFORMATION

Ritchie Engineering Co. Inc.

Part Number

Description

Length

10950 Hampshire Avenue South

208-1322

R-12 Hose Assembly, Red

457

Bloomington,MN 55438-2623

208-1325

R-12 Hose Assembly, Blue

457

Phone: (800) 769-8370

208-1327

R-12 Charging Hose, Yellow

457

Web site: www.yellowjacket.com

208-1328

R-12 Charging Hose, Yellow

244

208-1329

R-12 Charging Hose, Blue (high)

244

208-1330

R-12 Charging Hose, Red (low)

244

R-134a Air Conditioning Charging Hoses

Warranty: Manufacturer’s One Year

• 208-1333 replaces discontinued 9U-6516;

• Double barrier protection

208-1332 replaces discontinued 9U-6512

• Threads: 1/2 inch ACME female 14 mm ACME

• 1/4 inch hoses for R-134a refrigerant

male

• 1/2 inch Acme fitting meets SAE requirements

Part Number

Description

Length

Connections

1/2 in ACME female x 14 mm

208-1332

R-134a Charging Hose, Blue

244 cm (8 ft)

ACME male

1/2 in ACME female x 14 mm

208-1333

R-134a Charging Hose, Red

244 cm (8 ft)

ACME male

1/2 in ACME female x 14 mm

208-1335

R-134a Hose Assembly, Blue

457 cm (15 ft)

REPAIR INFORMATION

ACME male

1/2 in ACME female x 14 mm

Ritchie Engineering Co. Inc.

208-1336

R-134a Hose Assembly, Red

457 cm (15 ft)

ACME male

10950 Hampshire Avenue South

1/2 in ACME Seal Right female

Bloomington,MN 55438-2623

272-3090

R-134aCharging Hose, Yellow

244 cm (8 ft)

x 1/2 in ACME female

Phone: (800) 769-8370

1/2 in ACME Seal Right female

Web site: www.yellowjacket.com

272-3091

R-134aCharging Hose, Yellow

457 cm (15 ft)

x 1/2 in ACME female

Service Couplers

Warranty: Manufacturer’s One Year

• 208-1339 replaces discontinued 4C-2984;

REPAIR INFORMATION

208-1340 replaces discontinued 4C-2985

Ritchie Engineering Co. Inc.

10950 Hampshire Avenue South

• Couplers interface with R-134a service ports

Bloomington,MN 55438-2623

• Quick, easy connect/disconnect

Phone: (800) 769-8370

Web site: www.yellowjacket.com

• Controlvalve allows access to system even at

working pressures

• Integral safety sleeve holds coupler securely

to service port

• High-flow characteristics

Part Number

Description

Size

208-1339

Coupler, R-134a, Low Side

14mm (0.55in)

208-1340

Coupler, R-134a, High Side

14mm (0.55in)

JULY 2018 Air Conditioning Tools

2-7

Air Conditioning Tools

VACUUM PUMPS AND ACCESSORIES

Vacuum Pumps, 115 and 220 Volt 1.5 CFM

Warranty: Manufacturer’s One Year

• 208-1381 replaces discontinued 9U-6464

• Vacuum indicator gauge at pump intake

shows evacuation progress (electronic gauge

• 208-1382 replaces discontinued 9U-6490

then provides more precise readings)

• Rated as “free air displacement” pump

Gas ballast speeds evacuation and keeps oil

•

• Rugged metal construction

cleaner

• Oil reservoir port has a wide-mouth for easier,

• Tethered caps stay with the unit

neater filling; doubles as a pump exhaust;

threaded to attach garden type hose for

Specifications

exhausting to remote location

• Pump Rating: 1.5 cfm

• Large oil reservoir helps reduce operating

• Field Rating: 15 microns

temperature and dilute corrosive

• Intake: 1/4 flare and 1/2 in ACME thread

contaminants

• Motor: 1/6 HP at 1725 RPM

• Large sight glass for easier monitoring

• Internal Capacitor Thermal Overload:

• Large oil drain valve for quicker draining

Temperature rise 40°C (104°F)

REPAIR INFORMATION

• Longer heat dissipation fins for a cooler

Ritchie Engineering Co. Inc.

• Voltage (1-phase): 115 V, 60 Hz or 220 V, 50 Hz

running unit

10950 Hampshire Avenue South

• Oil Capacity: 0.47 liter (16 oz)

Bloomington,MN 55438-2623

• Low operating temperature improves

Phone: (800) 769-8370

efficiency and vacuum

• Overall Dimensions: 26.67 x 12.95 x 23.37 cm

Web site: www.yellowjacket.com

(10.5 x 5.1 x 9.2 in)

• Low profile on/off switch to avoid breakage

Part Number

Description

Size

208-1381

Vacuum Pump

115 V, 60 Hz

208-1382

Vacuum Pump

220 V, 50 Hz

Vacuum Pumps, 115 and 230 Volt 4.0 CFM

Warranty: Manufacturer’s One Year

• 208-1356 replaces discontinued 9U-6465;

• Vacuum indicator gauge at pump intake fitting

208-1357 replaces discontinued 9U-6491

shows evacuation progress (electronic gauge

then provides more precise readings)

• Rated as “free air displacement” pump

• Gas ballast speeds evacuation and keeps oil

• Rugged metal construction with no plastic to

cleaner

crack or fall off

• Tethered caps stay with the unit

• Oil reservoir port has a wide-mouth for easier

filling; doubles as pump exhaust; threaded

Specifications

to attach garden type hose for exhausting to

• Pump Rating: 4 cfm

remote location

• Field Rating: 15 microns

• Large oil reservoir helps reduce operating

temperature and dilute corrosive

• Intake: 1/4 and 1/2 in ACME thread

contaminants

• Motor: 1/3 HP at 1725 RPM

• Large sight glass for easier monitoring

• Internal Capacitor Thermal Overload:

• Large oil drain valve for quicker draining

Temperature rise 40°C (104°F)

REPAIR INFORMATION

Ritchie Engineering Co. Inc.

• Longer heat dissipation fins for a cooler

• Voltage (1-phase): 115 V, 60 Hz or 230 V, 50 Hz

10950 Hampshire Avenue South

running unit

• Oil Capacity: 0.7 liter (24 oz)

Bloomington,MN 55438-2623

Phone: (800) 769-8370

• Low operating temperature improves

• Overall Dimensions: 38.7 x 17.1 x 30.5 cm

Web site: www.yellowjacket.com

efficiency and vacuum

(15.25 x 6.75 x 12.00 in)

• Low profile on/off switch to avoid breakage

• Weight: 13.4 kg (29.5 lb)

Part Number

Description

Voltage

208-1356

Vacuum Pump

115 V, 60 Hz

208-1357

Vacuum Pump

230 V, 50/60 Hz

2-8 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

VACUUM PUMPS AND ACCESSORIES

R- 4a 3-in-1 Valve for Vacuum/Charge/Recovery Core Tool

Warranty: Manufacturer’s One Year

• Used as a vacuum monitoring valve (6.35 mm

• Core replacement tool

[1/4 in] side port to attach electronic micron

• Recovery valve (core removal allows recovery

vacuum gauge for greater accuracy)

unit to work at maximum efficiency, speeding

• Core remover (allows evacuation and charge

recovery process)

through an unrestricted line for increased

speed and higher vacuum)

Part Number

Description

444-0527

Core Remover Tool Group

LCD Vacuum Gauge, Sensor

Warranty: Manufacturer’s One Year

208-1353 LCD Vacuum Gauge

• Powered from 1 D-cell battery

• 208-1353 replaces discontinued 9U-6061

• Compact design with storage case for sensor,

cable, and hose

• Vacuum gauge combines thermocoupler

sensor technology with advanced IC

• Rugged molded case protects electronic

electronics for precise readings and

circuitry and sensor

repeatability not found with thermistor

208-1354 Thermocouple Sensor

sensors or analog meters

• No adjustments or warmup

• Precision circuitry to control sensor and then

translate sensor input into micron readings

• Stays calibrated after on/off switching and

long evacuations

• Provides accurate readings on job after job

from 1999 to 1 micron without calibration

• Automatic ambient temperature compensation

• Large, high-contrast digital display for easy

• Automatic battery compensation

reading

• Replaceable thermocouple sensor with

• Female-to-female coupler to connect sensor

6.35 mm (1/4 in) flare (no calibration required)

REPAIR INFORMATION

into system

Ritchie Engineering Co. Inc.

• Comes with 182 cm (6 ft) long sensor cable

10950 Hampshire Avenue South

Part Number

Description

Bloomington,MN 55438-2623

208-1353

LCDVacuumGauge

Phone: (800) 769-8370

Web site: www.yellowjacket.com

208-1354

Sensor

Vacuum/Charge Valve (R-12)

Warranty: Manufacturer’s One Year

• Replaces discontinued 1U-9686

• Corereplacementtool

• Used as a vacuum monitoring valve (6.35 mm

• Recovery valve (core removal allows recovery

[1/4 in] side port to attach electronic micron

unit to work at maximum efficiency, speeding

vacuum gauge for greater accuracy)

recovery process)

• Core remover (allows evacuation and charge

REPAIR INFORMATION

through an unrestricted line for increased

Ritchie Engineering Co. Inc.

speed and higher vacuum

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

Part Number

Description

Phone: (800) 769-8370

208-1365

Vacuum/Charge Valve (R-12)

Web site: www.yellowjacket.com

JULY 2018 Air Conditioning Tools

2-9

Air Conditioning Tools

A/C TOOLS

Refrigerant Analyzer

Model Usage: All

Approvals: CE, UL, SAE

• Displays % air

Warranty: Manufacturer’s

Certified to the SAE J2912 Refrigerant Analyzer

• Uses replaceable filters

Standard

• Accuracy: +/- 1.0%

• Standards require the verification of

• Refrigerant % displayed: R134a, R22, HC, Air

the refrigerant purity before recovery of

• OperatingTemperature(ambient): 50 to 120F

refrigerant from an air conditioning system.

• Power: 110/220 50/60 Hz, battery pack

• Determines air conditioning refrigerant purity

(internal)

• Displays % purity of R134a, R22 and

• Communication Protocol: USB 2.0

hydrocarbons

• Replaces 262-4934

Part No.

Description

Dimensions

Weight

500-2093

Refrigerant Analyzer

140 x 200 x 60 mm (5.4 x 8 x 2.5 in)

3.63 kg (8 lb)

Air Conditioning Component Flusher (Solvent Recycler)

Warranty: Manufacturer’s One Year

• Used to flush air conditioning components

• Self-contained cart makes flushing easy

(lines, evaporators, and condensers) and

• 2 gallons of 153-8538 solvent required for

recycle solvent in one complete unit

each flush procedure

• Uses shop air to atomize flushing solvent

• Solvent can be recycled and reused

• Built-in pulsator “scrubs” residue and other

• Requires discontinued 153-9033 Adapter Kit

contaminants from components and lines

• Activated charcoal filter limits emissions and

odors during flushing

REPAIR INFORMATION

Part Number

Description

Size (H x W x D)

Weight

Bosch Service Solutions

Air Conditioning

116 x 56 x 66 cm (46

755 Eisenhower Drive

153-8537

Component Flusher

34 kg (75 lb)

CompressedAir

x 22 x 26 in)

Owatonna, MN 55060

(Solvent Recycler)

Attn: Repair Department

Phone: 800-344-4013

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

A/C Refrigerant Flushing Solvent

Warranty: Caterpillar ^®Six Months

• Flushes lubricant contaminants and solids

Part Number

Description

Size

from A/C system lines

A/C Refrigerant

153-8538

3.8 L (1 gal)

Flushing Solvent

• Compatible with CFC, HCFC, and HFC

refrigerants

• Compatible with mineral, ester and PAG oil

lubricants

• Use in 153-8537 Air Conditioning Component

Flusher (solvent recycler)

• See flushing unit operators manual for

instructions on use

JULY 2018 Air Conditioning Tools

2-11

Air Conditioning Tools

A/C TOOLS

Adapter Kit (Air Conditioning Flushing)

Warranty: Caterpillar ^®Six Months

• Provides necessary adapters to flush Cat^®air

• Flushes without removing component from

conditioning system components

vehicle

• Used with 153-8537 Air Conditioning Flusher

• Adapter fittings: 7/16-20 flare

• Isolates components for closed loop flushing

• Air conditioning hose: 6.35 mm (1/4 in),

standard

Part Number

Description

153-9033

Adapter Kit (Air Conditioning Flushing)

Service/Repair Parts

159-6134

Adapter

4C-3723

Box (Yellow Plastic for Fittings)

Air Conditioning Adapter Fitting

Model Usage: CT660 Truck

• Used to flush and purge condenser, evaporator

Specifications

and refrigerant lines on air conditioning

Warranty: Manufacturer’s

• Dimensions: 121.9 x 177.8 x 25.4 mm (4.8 x

systems

7 x 1 in.)

• 3/4" male air conditioning block “C” plate

• Weight: .12 kg (.27 lb)

flush & purge adapter fitting

Part Number

Description

372-5232

Air Conditioning Adapter Fitting

Model Usage: CT660 Truck

• Used to flush and purge the condenser,

Specifications

evaporator and refrigerant lines on air

Warranty: Manufacturer’s

• Dimensions: 12.7 x 226.1 x 43.2 mm (0.5 x 8.9

conditioning systems

x 1.7 in.)

• 3/4" female air conditioning block “C” plate

• Weight: .20 kg (.43 lb)

flush & purge adapter fitting

Part Number

Description

372-5233

Air Conditioning Adapter Fitting

Model Usage: CT660 Truck

• Use to flush and purge the condenser,

Specifications

evaporator and refrigerant lines on air

Warranty: Manufacturer’s

• Dimensions: 165.1 x 109.2 x 25.4 mm (6.5 x

conditioning systems

4.3 x 1.0 in)

• 1/2" female air conditioning block “C” plate

• Weight: .17 kg (.38 lb)

flush & purge adapter fitting

Part Number

Description

372-5235

Air Conditioning Adapter Fitting

2-12 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

A/C TOOLS

Air Conditioning Adapter Fitting

Model Usage: CT660 Truck

• Used to flush and purge condenser, evaporator

Specifications

and refrigerant lines on air conditioning

Warranty: Manufacturer’s

• Dimensions: 177.8 x 127.0 x 25.4 mm (7 x 5

systems

x 1 in.)

• 1/2" male air conditioning block “C” plate

• Weight: .12 kg (.27 lb)

flush & purge adapter fitting

Part Number

Description

372-5234

Air Conditioning Adapter Fitting

Evaporator Flush & Purge Adapter

Model Usage: CT660 Truck

• Allows one to safely flush and purge the

Specifications

evaporator while it is mounted in the vehicle.

Warranty: Manufacturer’s

• Dimensions: 94.0 x 61.0 x 58.4 mm (3.7 x 2.4

x 2.3 in)

• Weight: .68 kg (1.5 lb)

Part Number

Description

372-5236

Evaporator Flush & Purge Adapter

Handling Assembly

Model Usage: 16M Motor Grader

European Union compliant, CE marked

Reference

Warranty: Caterpillar ^®Six Months

• Used to remove and install air conditioning

• KENR6017-01, 16M Motor Grader Engine

condenser on 16M Motor Graders

Supplement

• Used with appropriate lifting device

• NEHS1021, Tool Operating Manual, 312-8796

Handling Assembly Tool Operating Manual

• Requires three 8T-4136 bolts and three

7X-7729 washers (dealer supplied) to attach

Specifications

tooling to condenser

• Working load limit: 75 kg (165 lb)

• Counterweights keep condenser in horizontal

• Total weight: 50 kg (110 lb)

position during component removal and

• Counterweight (each): 10 kg (22 lb)

installation

• Counterweights are easily removed while

• Approximate length (overall): 2066mm

tooling is attached to or removed from

(81.3 in)

condenser and for handling and storage

• Maximum width (at crossbar): 610 mm

(24.0 in)

• Maximum height (laying flat): 254 mm

(10.0 in)

Item

Part Number

Description

Size

Quantity

312-8796

Handling Assembly

5P-0372

LockPin

2J-3506

Nut

3/4 - 10

439-3939

Link Bracket

3/4in

4E-9311

Bolt

3/4 - 10 x 101.6 mm (4.00 in) long

5P-8250

Hard Washer

25.4 mm (1.00 in) ID

5P-8248

Hard Washer

19.0 mm (0.750 in) ID

JULY 2018 Air Conditioning Tools

2-13

Air Conditioning Tools

A/C TOOLS

Refrigerant Leak Detector Kit

Warranty: Manufacturer’s One Year

• 208-1374 replaces discontinued 4C-2964

• Battery operated; battery status LED shows

charge condition; changes from green to

• Used to quickly locate leaks of any common

yellow to red

refrigerant

• Unique heated triode dispersive electron

Specifications

technology and 3-position sensitivity switch

• Probe lengths: 20 or 30 cm (8 or 12 in)

provide correct and reliable detection of R-12,

• R-134a sensitivity detection level: 15 ml (0.50

R-22, R-134a , and R-410a

oz) per year or greater leak rate

• Manual or automatic backg0round

• R-12 sensitivity detection level: 3 ml (0.10 oz)

compensation helps prevent false alarms

per year or greater leak rate

• Airflow system provides quick response (less

• Repeatability: SAE standard J1627

than a second)

REPAIR INFORMATION

• Ambient operating temperature: 0° to 40°C

• Fast recovery from full alarm

(32° to 104°F)

Ritchie Engineering Co. Inc.

• 4 easy-to-read LEDs quantity leak size for

10950 Hampshire Avenue South

• Batteries: Quick-recharge, 7.2 VDC (2)

Bloomington,MN 55438-2623

accurate measurement of small, medium,

Phone: (800) 769-8370

large, or gross leaks

• Power consumption: 4 hour continuous

Web site: www.yellowjacket.com

operations; up to 8 hours normal on/off mode

• Audible and visual alarms

• Case: Polypropylene durable plastic

• Lightweight

Part Number

Description

208-1374

Refrigerant Leak Detector Kit

Air Conditioning Charging and Testing Tool Group (R-12)

Warranty: Manufacturer’s One Year

• Group includes all items in figure plus: form

Included Items:

NEEG2387 and decal NEEG2378

• Thermometer: (One Year Warranty)

• NEEG2387: Form

• NEEG2378: Decal

REPAIR INFORMATION

Bosch Service Solutions

755 Eisenhower Drive

Part Number

Description

Warranty

Qty.

Owatonna, MN 55060

Attn: Repair Department

1U-9690

Air Conditioning Charging and Testing Tool

One Year

Service/Repair Parts

Phone: 800-344-4013

1U-9684

Gage Hold Block

Six Months

Visit the Bosch Repair Track web link to complete and submit

1U-9685

Tray Block

Six Months

the form for proper authorization:

1U-9688

Grommet Kit

Six Months

https://repairtrack.bosch-automotive.com

1U-9689

Valve Core Depressor Kit

Six Months

1U-9691

Straight Adapter

One Year

1U-9692

90 Degree Adapter

One Year

1U-9886

Coupler

One Year

208-1328

R-12 Charging Hose, Yellow

One Year

208-1329

R-12 Charging Hose, Blue (high)

One Year

208-1330

R-12 Charging Hose, Red (low)

One Year

208-1341

Manifold Assembly (R-134a)

208-1363

Adapter - A/C

One Year

208-1365

Vacuum/Charge Valve (R-12)

One Year

233-8583

Vented Safety Goggles

Six Months

5P-7277

Voltage Tester

One Year

5P-8567

Hose Adapter

One Year

5P-8568

Valve Core Depressor Kit

Six Months

5P-8569

Hose Adapter

One Year

5P-8571

Grommet Kit

Six Months

6V-7145

Case

One Year

8T-0500

Light - Continuity Testing

One Year

9U-7932

Leak Detector

Six Months

2-14 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

A/C TOOLS

Oil Injector (R-134a)

Warranty: Manufacturer’s One Year

• ForR-134a refrigerant

REPAIR INFORMATION

Bosch Service Solutions

• Installed in-line on the low side of the

755 Eisenhower Drive

manifold, it pulls oil into the system while

Owatonna, MN 55060

it’s in a vacuum (watch calibrations on the

Attn: Repair Department

bottle and close the valve when enough oil

Phone: 800-344-4013

has been added)

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

Part Number

Description

9U-6494

Oil Injector (R-134a)

Recover/Recycling Filter-Dryers

Warranty: Manufacturer’s One Year

• Specially blended for maximum acid, moisture

REPAIR INFORMATION

andcondensable removal

Bosch Service Solutions

755 Eisenhower Drive

• Keep extra filters on hand, especially during

Owatonna, MN 55060

the busy air conditioning season

Attn: Repair Department

Phone: 800-344-4013

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

Part Number

Description

4C-4588

Filter Dryer Core

9U-6080

Inlet Filter Dryer

9U-6505

Filter Dryer

Orifice Tube Remover Kit

Warranty: Manufacturer’s One Year

• 208-1375 replaces discontinued 1U-9890

REPAIR INFORMATION

Ritchie Engineering Co. Inc.

• Designed to remove all necessary parts of

10950 Hampshire Avenue South

complete or damaged orifice tube

Bloomington,MN 55438-2623

• Kit includes all items in figure

Phone: (800) 769-8370

Web site: www.yellowjacket.com

Part Number

Description

208-1375

Orifice Tube Remover Kit

Belt Installation and Removal Tool

Model Usage: CB44B, CD44B, CD54B

• Easily installs and removes stretchy belts for

Specifications

AC applications on C3.4 engines

Warranty: Caterpillar ^®Six Months

• Dimensions: 120 x 30 x 25 mm (4.72 x 1.18 x

• Includes belt fitting tool, removal tool,

1.98 in)

carrying case and instruction manual

Part Number

Description

385-9415

Belt Installation and Removal Tool

JULY 2018 Air Conditioning Tools

2-15

Air Conditioning Tools

A/C TOOLS

Adapters and Coupler

Warranty: Manufacturer’s One Year

• 208-1379 replaces discontinued 1U-9340;

• Adapt female quick connect to male thread

208-1363 replaces discontinued 1U-9687

• Knurled fittings for easy connection

Item

Part No.

Description

Size

Adapters and Couplers

208-1390

Coupler

1/4 femalehexto1/2maleACME

208-1363

A/C Adapter

R-12, 3/16 female QDto1/4male flare

267-7537

Adapter

12.7mm (1/2") ACME “Sealright” female x 12.7 mm (1/2") ACME male

208-1379

Adapter

REPAIR INFORMATION

Ritchie Engineering Co. Inc.

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

Phone: (800) 769-8370 , www.yellowjacket.com

Adapter

Warranty: Manufacturer’s One Year

• Used for system evacuation

Part Number

Description

Size

Warranty

1U-9691

Straight Brass Adapter

1/4 MFL x 3/16 FFL

One Year

1U-9692

Adapter, 90° Brass

1/4 MFL x 3/16 FFL

One Year

1U-9886

Straight Brass Adapter

1/4 MFL x 1/4 FFL

One Year

5P-8567

Adapter, 90° Brass

1/4 MFL x 1/4 FFL

One Year

5P-8569

Straight Brass Adapter

1/4 MFL x 1/4 FFL

One Year

Service/Repair Parts

1U-9688

Grommet Kit

5mm(3/16in)

Six Months

REPAIR INFORMATION

1U-9689

Valve Core Depressor

5mm(3/16in)

Six Months

Bosch Service Solutions

5P-8568

Valve Core Depressor

6.4mm(1/4in)

Six Months

755 Eisenhower Drive, Owatonna, MN 55060

5P-8571

Grommet Kit

6.4mm(1/4in)

Six Months

Attn: Repair Department, Phone: 800-344-4013

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

R-12 Service Adapter

Warranty: Manufacturer’s One Year

• Used to service air conditioning systems on

REPAIR INFORMATION

1991 and later GM vehicles

Ritchie Engineering Co. Inc.

10950 Hampshire Avenue South,

Bloomington,MN 55438-2623

Phone: (800) 769-8370 , www.yellowjacket.com

Part Number

Description

208-1364

Air Conditioning Adapter

2-16 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

A/C TOOLS

Fitting Kit (Flexible Adapters)

Warranty: Manufacturer’s One Year

• ”Fits-all” adapter kits designed for accessing

• Solid brass 90° fittings ideal for tight spots

A/C systems for service procedures

or locations where making connections is

difficult

Includes one each of:

• 1/4 in MFL x 1/8 in FFL hose

REPAIR INFORMATION

• 1/4 in MFL x 3/16 in FFL hose

Bosch Service Solutions, 755 Eisenhower Drive

• 1/4 in MFL x 1/4 in FFL hose

Owatonna, MN 55060

• 1/4 in MFL x 3/16 in FFL adapter

Attn: Repair Department, Phone: 800-344-4013

• 1/4 in MFL x 1/4 in FFL adapter

Visit the Bosch Repair Track web link to complete and submit

• Flexible adapters have brass fittings and

the form for proper authorization:

durable 15.24 cm (6 in) neoprene-coated hose

https://repairtrack.bosch-automotive.com

Part Number

Description

9U-7941

Fitting Kit (Flexible Adapters)

Flex Hoses

Warranty: Manufacturer’s One Year

• 208-1387 used on low-pressure side of R-12

REPAIR INFORMATION

air conditioning recovery systems; 208-1388

Ritchie Engineering Co. Inc.

used on high-pressure side

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

• Easy retrofit of existing hoses to provide ball

Phone: (800) 769-8370

valve capability

Web site: www.yellowjacket.com

• Flexible hose between valve and fitting makes

hook-up in tight areas much easier

Part Number

Description

Size

208-1387

R-12 Flex Hose, Blue

6.35 mm (1/4 in)

208-1388

R-12 Flex Hose, Red

6.35 mm (1/4 in)

Belt Tension Gauges

Model Usage: All

• Used to check tension of belts driving

• Eliminates belt slippage144-0235 Belt Tension

components such as air compressor, air

Gauge works on “A” section belts with top

Warranty: Caterpillar ^®Six Months

conditioning compressor, alternator, water

widthof 9.0 to 13.0 mm(0.37 to0.50 in) and

pump, or other belt-driven attachments

“K” section poly-v, 4-, 5-, and 6-rib belts

• Increased accuracy is provided by a belt

• 240-8220 Belt Tension Gauge works on

thickness compensating feature

section belts with top width of 9.7 to 31.8 mm

(0.38 to 1.25 in) and “K” section poly-v, and

• Has a permanent dial decal

8-rib belts

Part No.

Description

Overall Size

Length

Weight

Accuracy

Range

144-0235

Belt Tension Gauge

102 x 203 mm (4 x 8 in)

82.6mm (3.25in)

400 g (14 oz)

± 10%

130 - 800 N (30 - 180 lb)

240-8220

Belt Tension Gauge

102 x 103 mm (4 x 8 in)

0.57 kg (1.25 lb)

± 5%

445 - 890 N (100 - 200 lb)

JULY 2018 Air Conditioning Tools

2-17

Air Conditioning Tools

A/C TOOLS

Belt Tension Meter

Model Usage: All 3500 Engines with Adjustable

• Quartz crystal based solid-state circuitry

• Little, if any, calibration required

Belts

• No gain adjustment, filters or alternate sensor

• Unaffected by ambient noise level or air

Warranty: Manufacturer’s

heads required

currents

• Direct rather than indirect measurement of

• Meter range matches real-life belt installation

vibration frequency

parameters

• Senses movement of the belt, not the

disturbances of the air adjacent to the belt

Part No.

Description

Dimensions

Weight

491-2178

Belt Tension Meter

266.7 x 215.9 x 76.2 mm (10.5 x 8.5 x 3 in)

1.361 kg (3 lb)

Belt Tensioner Gauge for Asphalt Pavers

Model Usage: All Belted Pavers

• Tension Meter measures belt tension by

• Strumming the belt creates a frequency that is

analyzing the harmonic characteristics of a

measured by the tension meter and converted

Warranty: Manufacturer’s

vibrating belt

to a measurement of the belt’s tension.

• Quick and easy measurement system ensures

the proper tension of the belt for long service

life.

Part No.

Description

Dimensions

Weight

Belt Tensioner Gauge

330.2 x 162.56 x 106.68 mm

502-1423

0.430 kg (0.947lb)

for Asphalt Pavers

(13 x 6.4 x 4.2in)

2-18 JULY 2018 Air Conditioning Tools

Air Conditioning Tools

A/C TOOLS

Fin Comb

Warranty: Manufacturer’s One Year

• 208-1350 replaces discontinued 8T-9275

REPAIR INFORMATION

Ritchie Engineering Co. Inc.

• Multi-head tools straightens 8, 9, 10, 12, 14,

10950 Hampshire Avenue South

and 15 fins per inch

Bloomington,MN 55438-2623

• Works on radiator evaporator coils and

Phone: (800) 769-8370

Web site: www.yellowjacket.com

aluminum finned heat exchangers

• Breaks down easily for tool box storage

• Compact 10 cm (4 in) length

Part Number

Description

208-1350

Radiator Fin Comb

Dust Cover

Warranty: Manufacturer’s One Year

• Fits all cart-style units, Smart Cart and manual

REPAIR INFORMATION

charging stations

Visit the Bosch Repair Track web link to complete and

submit the form for proper authorization:

• Protects your recovery/recycling equipment

https://repairtrack.bosch-automotive.com Bosch Service

Solutions

• Made of top quality heavy-duty vinyl

755 Eisenhower Drive

• Seams are corded for extra durability

Owatonna, MN 55060

Attn: Repair Department

• Medium gray color

Phone: 800-344-4013

Part Number

Description

9U-6063

DustCover

Analog Thermometer

Warranty: Caterpillar ^®One Year

• For most any temperature measuring

Specifications

application

• Accuracy: ± 2%

• All have pocket clips

• Range: -40° to 160°F

Part Number

Description

9U-5325

Analog Thermometer

Alignment Pin

Model Usage: 793F, 795F, 797F

• Used to ensure proper align air conditioning

Reference

pulleys to prevent air conditioning belt

Warranty: Caterpillar ^®Six Months

• REHS4747, Special Instruction

damage

Realignment of The Air Compressor Pulley on

• Black Oxide coated for corrosion resistance

793F, 795F and 797F Off-Highway Trucks

Part Number

Dimensions

Weight

74mm(2.91in);10 mm(.39in) Hexsize; M12x1.75 external

395-0092

.066 kg (.15 lb)

thread; 13 mm (.51 in) clearance hole

74 mm (2.91 in); 10 mm (.39 in ) Hex size; M12x 1.75 external

417-6865

.066 kg (.15 lb)

thread; 14 mm (.55 in) clearance hole

JULY 2018 Air Conditioning Tools

2-19

Air Conditioning Tools

A/C TOOLS

Air Conditioning Service Machine Consumables

Model Usage: CT660 and others

• Used in servicing the CT660 air conditioning

system with the 372-5255 Air Conditioning

Warranty: Manufacturer’s

Service Machine

Part Number

Description

Dimensions

372-5255

AirConditioning ServiceMachineConsumables

Specifications

415-2837

Combo Replacement Filter

101.6 x 101.6 x 254 mm (4 x 4 x 10 in)

415-2839

Inline Hose Filter

76.2 x 127 mm (3 x 5 in)

415-2841

PAG Oil Cartridge

101.6 x 101.6 x 254 mm (4 x 4 x 10 in)

415-2842

Ester Oil Cartridge

101.6 x 101.6 x 254 mm (4 x 4 x 10 in)

415-2843

Universal/POE Dye

101.6 x 101.6 x 254 mm (4 x 4 x 10 in)

415-2844

Replacement Printer Paper

101.6 x 101.6 x 254 mm (4 x 4 x 10 in)

Seal and Gasket Kit

Warranty: Manufacturer’s Six Months

• Used to provide O-rings and gaskets for Plus II

REPAIR INFORMATION

refrigerant hoses with SealRight fittings

Ritchie Engineering Co. Inc.

10950 Hampshire Avenue South

Bloomington,MN 55438-2623

Phone: (800) 769-8370

Web site: www.yellowjacket.com

Part Number

Description

Quantity

208-1366

Seal and Gasket Kit

208-1367

3/8 in gasket

208-1368

1/4 in gasket

208-1369

1/8 in gasket

208-1370

O-ring 14 mm male fitting

208-1371

O-ring

208-1372

Plug Assembly

208-1373

Nut and Clip

2-20 JULY 2018 Air Conditioning Tools

Cleaning and Blasting Equipment

Cleaning Tray

Warranty: Caterpillar ^®Six Months

• Made to hold specific parts of the unit

• Keeps plungers, bushings, tips, and needles in

injectors in groups while the parts are

sequence so that parts which fit together and

cleaned in the ultrasonic cleaner tank

must be kept together can be cleaned but not

mixed

• Fits in tank of either ultrasonic cleaner group

Part Number

Description

6V-6188

Cleaning Tray

Parts Washer Kit

Warranty: Caterpillar ^®One Year

European Union compliant, CE marked

• Two filters help extend solvent life

• For use with water or water-based cleaners

• Flo-thru brush and triggered sprayer aids in

cleaning of parts and small components

• Lightweight, portable parts washer designed

with features not found in other products

• Remove solvent beforetransporting

• Operates on compressed air

Reference

• Includes lid that can be secured to reduce

• NEHS0849, Tool Operating Manual

REPAIR AND SOLVENT INFORMATION

contamination

Specifications

Clayton Associates

• Lid will not prevent spillage

575 Prospect Street, Lakewood, NJ 08701-5040

• Capacity: 13 L (5 gal)

Phone: (732) 363-2100

• Primary filter blanket is 25 micron rating

• Air pressure requirements: 147 kPa (21 PSI)

Web site: www.jclayton.com

• For cold weather conditions RV antifreeze can

• Overall size: 640 x 460 x 200 mm

E-mail: sales@jclayton.com

be used with an aqueous cleaning solvent

(2.25 x 18.1 x 7.9 in)

Part Number

Description

212-1503

Parts Washer Kit

212-1504

Oil Absorbent Sock

212-1505

25 muPrimary Filter Blanket

212-1506

Air Pump

212-1508

Flo-Thru Brush

Cover Group

Model Usage: 793F CMD, 797F CMD

• A new cover for the LIDAR on 793/797

• More robust cover holds up to the high

autonomous trucks has been developed

pressure from the water cannons while

Warranty: Caterpillar ^®Six Months

to replace the canvas wash cover that is

cleaning the trucks.

currently used.

• Madefrom Aluminum

Part No.

Description

Dimensions

Weight

518-9700

Cover Group

534 x 349 x 560 mm (21 x 14 x 22 in)

9 kg (20 lb)

JULY 2018 Cleaning and Blasting Equipment

9-1

Cleaning and Blasting Equipment

WADU™ Soluble Media Injector

Warranty: Manufacturer’s 90 days for machine;

• Injects water-soluble media (Blast Media)

• Safe for all substrates and is an excellent

Six Months for chemicals

into high-pressure water stream - increases

multi-purpose media

cleaning capabilities of pressure washers

163-3948 Hydroflex Formula XL

• Used with pressure washers capable of

• Engineered to be injected with high-pressure

2,500 PSI or greater

water

• Great for removing grease, oil, flaking paint,

• Superior for cleaning greases and oils

and soil

(grease and oils will not be redeposited on

• Inexpensive means of converting a pressure

surrounding substrates during cleaning)

washer to use Blast Media with very little

capital investment

163-3950 Profile Formula XL with

SupraKleen

• Blast Media is water soluble and

• Used on heavy corrosion, stains, and mill

REPAIR INFORMATION

environmentally safe

scale

International Surface Preparation Abrasive Systems

163-3947 Flow Formula XL

8770 Valley Forge Lane N

• Contains 10% hard abrasive (most aggressive)

Maple Grove, MN 55369

• Specifically engineered to resist moisture and

Fax: (770) 502-3766

• Not to be used on delicate substrates,

high humidity, resulting in less clumping and

bearings, seals, hydraulic cylinders, or

flow problems

rotating elements

• Good for cleaning and paint stripping

Part No.

Description

Alkalinity

Softness

Crystal Size

163-3945

WADU Soluble Media Injector

163-3947

Blast Media Flow Formula XL

8.2 pH

2.5 Mohs

275-micron

163-3948

Blast Media Hydroflex Formula XL

8.2 pH

2.5 Mohs

275-micron

163-3950

Blast Media Profile Formula XL with SupraKleen

8.2 pH

2.5 Mohs

275-micron

9-2 JULY 2018 Cleaning and Blasting Equipment

Cleaning and Blasting Equipment

Blast Cabinets

Warranty: Manufacturer’s Five Years against

• Designed for cleaning and finishing jobs

• Fluorescent lighting

defects in materials and workmanship

• Removes corrosion, chemicals, and old paint

• 14- and 11-gauge welded steel cabinet

(will produce a metallurgically clean surface

• Steel screen work table

ready for painting or other finishing process)

• Cloth-lined work gloves

• Cleans dies, molds, stampings, and

• Hopper door for easy media changes

manufactured parts

• Foot-operated blast gun - 25 CFM

• Removes burrs from parts after a machining or

grinding operation

• Tungsten carbide nozzle

• Increases cutting tool life by blending surface

• Tungsten carbide air jet

imperfections

• Easy-to-change window

• Enhances lubrication by imparting a

• Door safety switch

microscopically controlled dimpled surface

• Spring assist on flip top for 9U-5238 and

• Increases surface strength and relieves stress

9U-6827

through peening

• Removes heat-treat scale

REPAIR INFORMATION

• Cleans valves, pistons, and cylinders in

Econoline Abrasive Products

engines with no dimensional change

401 N. Griffin Street, Grand Haven, MI 49417

Phone: 616-846-4150

• Cleans odd shapes and hard to reach areas

Email: info@sandblasting.com

Web site: www.sandblasting.com

Standard Features

• 100 CFM dust collector

• Regulator and gauge

Approx. Shipping

Overall

Working

Window

Part No.

Description

Type

Top Opening

Side Opening

Weight

(W x D x H)

(w x H)

110V 60 Hz,

99 x 63.5 x 165 cm

91 x 61 x 58 cm

91 x 33cm

43 x 28cm

61 x 30cm

9U-5237

Blast Cabinet

147 kg (325lb)

single-phase

(39 x 25 x 65 in)

(36 x 24 x 23 in)

(36 x 13 in)

(17 x 11 in)

(24 x 12 in)

110V 60 Hz,

114 x 137 x 165 cm

107 x 61 x 58 cm

107 x 61 cm

43 x 28cm

61 x 30cm

9U-5238

Blast Cabinet

181 kg (400lb)

single-phase

(45 x 54 x 65 in)

(42 x 24 x 23 in)

(42 x 24 in)

(17 x 11 in)

(24 x 12 in)

114 x 137 x 165 cm

107 x 61 x 58 cm

107 x 61 cm

43 x 28cm

61 x 30cm

9U-6827

Blast Cabinet

220V 50/60 Hz, single-phase

181 kg (400lb)

(45 x 54 x 65 in)

(42 x 24 x 23 in)

(42 x 24 in)

(17 x 11 in)

(24 x 12 in)

Service/Repair Parts

9U-5244

Gun Assembly

25 CFM

9U-5246

Air Jet As.

25 CFM (For 9U-6829 only)

25CFM(TungstenCarbide)

9U-5247

Nozzle

(For 9U-6829 only)

61 cm long,

Cloth Lined

9U-5255

15 cmdiameter (24inlong,

Gloves

6in diameter)

Window

60.96 x 304.8 cm (24 x 120 in)

9U-5257

Underlayment

roll

Consumables

Glass

9U-5271

Beads (Sold in 50

R medium (Mesh 140)

lb increments)

JULY 2018 Cleaning and Blasting Equipment

9-3

Cleaning and Blasting Equipment

Blast Cabinets

• Designed for cleaning and finishing jobs

Standard Features

• Removes corrosion, chemicals, and old paint

• 100 CFM dust collector

(will produce a metallurgically clean surface

• Regulator and gauge

ready for painting or other finishing process)

Fluorescent lighting

•

• Cleans dies, molds, stampings, and

• 14- and 11-gauge welded steel cabinet

manufactured parts

• Steel screen work table

• Removes burrs from parts after a machining or

grinding operation

• Cloth-lined work gloves

• Increases cutting tool life by blending surface

• Hopper door for easy media changes

REPAIR INFORMATION

imperfections

• Foot-operated blast gun - 25 CFM

Econoline Abrasive Products

• Enhances lubrication by imparting a

401N. Griffin Street

• Tungsten carbide nozzle

Grand Haven, MI 49417

microscopically controlled dimpled surface

Phone: 616-846-4150

• Tungsten carbide air jet

• Increases surface strength and relieve stress

Fax: 616-846-6341

• Easy-to-change window

Email: info@sandblasting.com,

through peening

Web site: www.sandblasting.com

• Door safety switch

• Removes heat-treat scale

• Counter balanced lid

• Cleans valves, pistons, and cylinders in

engines with no dimensional change

• Cleans odd shapes and hard to reach areas

Approx.

Overall

Working Length

Side

Window

Part No.

Description

Type

Top Opening

Shipping Weight

(W x D x H)

Opening

(W x H)

130 x 241 x 213 cm

122 x 122 x 102 cm

122 x 102 cm

51 x 76cm

61 x 30cm

9U-6829

Blast Cabinet

220V 50/60 Hz, single-phase

386 kg (850lb)

(51 x 95 x 84 in)

(48 x 48 x 40 in)

(48 x 40 in)

(20 x 30 in)

(24 x 12 in)

Service/Repair Parts

78.74 cm

4C-5529

Gloves

(31in) long

9U-5246

Air Jet As.

25 CFM (For 9U-6829 only)

25 CFM (Tungsten Carbide) (For

9U-5247

Nozzle

9U-6829 only)

9U-5249

Gun Assembly

25 CFM

Window

60.96 x 304.8 cm (24 x 120 in)

9U-5257

Underlayment

roll

Optional Parts

9U-5248

Gun Assembly

45 CFM

Air Jet

9U-5251

45 CFM

Assembly

9U-5253

Nozzle

45CFM(TungstenCarbide)

Consumables (22.7 kg [50 lb] Plastic Pail) (Sold Separately)

Glass

Beads

9U-5271

R medium (Mesh 140)

(Sold in 50 lb

increments)

9-4 JULY 2018 Cleaning and Blasting Equipment

Cleaning and Blasting Equipment

Blast Cabinets

• Designed for cleaning and finishing jobs

• 14- and 11-gauge welded steel cabinet

• Removes corrosion, chemicals, and old paint

• Steel screen work table

(will produce a metallurgically clean surface

• Cloth-lined work gloves

ready for painting or other finishing process)

• Hopper door for easy media changes

• Cleans dies, molds, stampings, and

• Foot-operated blast gun - 25 CFM

manufactured parts

• Tungsten carbide nozzle

• Removes burrs from parts after a machining or

grinding operation

• Tungsten carbide air jet

• Increases cutting tool life by blending surface

• Easy-to-change window

imperfections

• Door safety switch

• Enhances lubrication by imparting a

• Counter balanced lid

microscopically controlled dimpled surface

Standard Features for 9U-6831

• Increases surface strength and relieve stress

through peening

• 100 CFM dust collector

• Removes heat-treat scale

• Regulator and gauge

• Cleans valves, pistons, and cylinders in

• Fluorescent lighting

REPAIR INFORMATION

engines with no dimensional change

Econoline Abrasive Products

• 14- and 11-gauge welded steel cabinet

401N. Griffin Street

• Cleans odd shapes and hard to reach areas

• Cloth-lined work gloves

Grand Haven, MI 49417

Phone: 616-846-4150

Standard Features for 9U-6830

• Foot-operated blast gun - 25 CFM

Fax: 616-846-6341

Email: info@sandblasting.com

• 400 CFM dust collector

• Tungsten carbide nozzle

Web site: www.sandblasting.com

• Regulator and gauge

• Tungsten carbide air jet

• Fluorescent lighting

• Door safety switch

Approx. Shipping

Overall Size

Working Size

Window (W

Part No.

Description

Type

Top Opening

Side Opening

Weight

(W x D x H)

x H)

220V60 Hz,single-

160 x 241 x 213 cm

152 x 122 x 102 cm

122 x 152 cm

51 x 76cm

61 x 30cm

9U-6830

Blast Cabinet

499kg (1,100lb)

phase

(63 x 95 x 84 in)

(60 x 48 x 40 in)

(48 x 60 in)

(20 x 30 in)

(24 x 12 in)

220V 50/60 Hz,

130 x 91 x 206 cm

122 x 91 x 102 cm

69 x 86cm

61 x 30cm

9U-6831

Blast Cabinet

386 kg (850lb)

single-phase

(51 x 36 x 81 in)

(48 x 36 x 40 in)

(27 x 34 in)

(24 x 12 in)

Service/Repair Parts

78.74 cm

4C-5529

Gloves

(31in) long

25 CFM (For 9U-

9U-5246

Air Jet As.

6829 only)

25 CFM (Tungsten

9U-5247

Nozzle

Carbide) (For 9U-

6829 only)

9U-5249

Gun Assembly

25 CFM

Window

60.96 x 304.8 cm

9U-5257

Underlayment

(24 x 120 in) roll

Motor and Turbine

Assembly

9U-6899

for 9U-6830 and

(not serviced)

9U-6831

Optional Parts

9U-5248

Gun Assembly

45 CFM

Air Jet

9U-5251

45 CFM

Assembly

45 CFM (Tungsten

9U-5253

Nozzle

Carbide)

Consumables (50 lb Plastic Pail)

Glass

Beads (Sold

R medium

9U-5271

in 50 lb

(Mesh 140)

increments)

JULY 2018 Cleaning and Blasting Equipment

9-5

Cleaning and Blasting Equipment

Aluminium Oxide Abrasive

Model Usage: All Blast Cabinets

• Used to remove rust, scale, paint, or

• Some metal removal from abrasively blasted

other tough contaminants (produces a

part is typical

Warranty: Manufacturer’s

metallurgically clean surface ready for

• Abrasive is generally reusable many times

painting or other finishing processes)

because of its hardness and durability

• Used with all cabinets

• Size: 16 grit

• Aluminium oxide is an extremely hard, sharp,

• Bulk packaged in 23 kg (50 lb) bags

and durable abrasive

• Produce a matte surface finish

Part Number

Description

346-4375

Aluminium Oxide Abrasive

Filters and Chemicals

Warranty: Caterpillar ^®Six Months

Waste water reclamation system filters and

chemicals are available from your dealer

Filters and Media for RGF, DMSL, DMSL-W

RGF Bag Filter (4 or 6 required)

Part Number

Description

Type

Ref. No.

Specifications

157-0642

Poly Filter Bag

25-Micron a b

FL009

17.8 x 81.3 cm (7 x 32 in)

157-0643

Poly Filter Bag

100-Micron b

FL010

17.8 x 81.3 cm (7 x 32 in)

RGF Series II

Polish Filter

157-0648

FL046

7 each required

Cartridge c

a. Pressure suggested.

b. Gravity suggested

c. The 157-0648 Filter is a triple length washable filter. If one section is damaged, the entire cartridge must be replaced. The filter

also has depth plugs and cannot be continuously washed and reused like the single length pleated washable filters.

Filters and Media for LSL, DLSL, LSL-W

RGF Miscellaneous Filter Parts

Part Number

Description

Ref. No.

157-0651

Harmsco Rim Gasket

FL007

Filter Bag

Warranty: None

• Used to collect ashes when cleaning diesel

• Designed with open top and built-in

particulate filter element

drawstring with a flat bottom

• Material: 5-micron polypropylene felt

Part Number

Description

Inside Diameter

Length

229-0766

Filter Bag

338mm(13.3in)

610mm(24.0in)

9-6 JULY 2018 Cleaning and Blasting Equipment

Cleaning and Blasting Equipment

Stand-Mounted Parts Cleaners

Warranty: Manufacturer’s One Year

• 300 gph pump

Solvent Stands with 3-Stage Filtration

• 73°C (165°F) fusible linked fire cover

• Include 3-stage filtration (polypropylene sock,

canister fuel and an oil absorbent unit).

• Rectangular 113.6 L (30 gal) base tank

• Ensures fresh, clean solvent.

• Flow regulating valve

• Standard 2 micron fuel filter (15 micron

• Recirculating solvent flexhose

available)

• Deluxe work lamp

• Drain assembly

REPAIR INFORMATION

• Cat^®black units are made of 14-gauge steel

Build-All Corporation, 5203 West Clinton Avenue

Milwaukee, WI 53223

Reference

Phone: (414) 716-0023 or (800) 558-2148

• NEHS0952 Base Mounted Recirculating Parts

Washers

Part No.

Description

Type

Size

Volt / Hz

81.28 x 55.88 x 25.40 cm

191-4964

Tub with Fire Cover

220 / 50

(32 x 22 x 10 in)

121.92 x 55.88 x 25.40 cm

191-4965

Tub with Fire Cover

220 / 50

(48 x 22 x 10 in)

121.92 x 71.12 x 35.56 cm

191-4968

Tub with Fire Cover

220 / 50

(48 x 28 x 14 in)

194-3989

Tub with Fire Cover

121.92x55.88x 25.4cm(48 x22x10in)

115/60

81.28 x 55.88 x 25.40 cm

4C-3874

Tub with Fire Cover

115 / 60

(32 x 22 x 10 in)

121.92 x 55.88 x 25.40 cm

4C-3875

Tub with Fire Cover

115 / 60

(48 x 22 x 10 in)

121.92 x 71.12 x 35.56 cm

4C-3876

Tub with Fire Cover

115 / 60

(48 x 28 x 14 in)

Service/Repair Parts

184-2319

Filter Bag

25-Micron (Standard)

189-5637

Sink Filter Sock Kit

Diatomaceous Earth

1R-0749

External Filter

2-Micron (Standard)

1R-1712

External Filter

15-Micron (Optional)

280-0995

Filter Bag

10-Micron (Optional)

4C-3905

Plastic Liner

4C-8077

Fusible Link

Drum-Mounted Parts Cleaners (110 Volt Electric Powered)

Warranty: Manufacturer’s One Year

• 73°C (165°F) fusible linked fire cover

REPAIR INFORMATION

Build-All Corporation

• Rugged 14-gauge steel construction on DM 32

5203 West Clinton Avenue, Milwaukee, WI 53223

• Baggie liners

Phone: (414) 716-0023 or (800) 558-2148

• Heavy duty flex nozzle, plumbed in through

bottom of tub

• Formed down corners

Part No.

Description

Detail

Size

Capacity

Pump

Tub with Fire

66.04 x 43.18 x 17.78 cm

7.25 kg (16 gal)

644lph

4C-3872

Cover

(26 x 17 x 7in)

drum

(170 gph)

Tub with Fire

81.28 x 55.88 x 25.40 cm

13.6 kg (30 gal)

1136 lph

4C-3873

Cover

(32 x 22 x 10 in)

drum

(300 gph)

Service/Repair Parts

Used in

4C-3903

Plastic Liner

4C-3873

4C-8077

Fusible Link

JULY 2018 Cleaning and Blasting Equipment

9-7

Cleaning and Blasting Equipment

Worklamp Assembly

Warranty: Manufacturer’s

• Heavy-duty flexible worklamp assembly with

• Deluxe for 4C-3873 Drum Mounted Parts

shatter-guard

Cleaner

Part Number

Description

4C-3883

Worklamp Assembly

Flow Regulating Valves

Warranty: Manufacturer’s

• Controls solvent flow through flexible nozzle

Part Number

Used for

4C-3886

4C-3873, 4C-3872

Dual Flex Nozzle Conversion Kits

Warranty: Manufacturer’s

• Includes second flexhose, second valve, and

necessary fittings

Part Number

Used for

4C-3887

4C-3873, 4C-3874

4C-3888

4C-3875

Hand Held Spray Gun Assemblies

Warranty: Manufacturer’s

• Pistol grip nozzle with adjustable spray

• Includes hose and necessary fittings

Part Number

Used for

4C-3890

4C-3872

4C-3891

4C-3873 and 4C-3874

4C-3892

4C-3875 and 4C-3876

Flow-Thru Cleaning Brush Assemblies

Warranty: Manufacturer’s

• Includes nylon cleaning brush, hose, and

necessary fittings

Part Number

Used for

4C-3893

4C-3872

4C-3894

4C-3873 and 4C-3874

4C-3895

4C-3875 and 4C-3876

Caster Base

Warranty: Manufacturer’s

• Includes base with four 76.2 mm (3 in) heavy-

duty casters

Part Number

Used for

4C-3896

4C-3872

4C-3897

4C-3873 and 4C-3875

9-8 JULY 2018 Cleaning and Blasting Equipment

Cleaning and Blasting Equipment

Printer Group

Model Usage: All Machines with Tier 4 Engines

• Used to create long lasting labels to

• Provides mandatory label that meets Swiss

conform with Swiss requirements for Swiss

requirements for emission hardware

Warranty: Manufacturer’s

construction equipment (35Kw or higher) for

identification

engines built in 2009 or later

Part Number

Description

Dimensions

379-9003

Printer

254 x 193 x 191 mm (10 x 7.6 x 7.5 in)

379-9004

Printer Roll

127x88.9 mm(6.0 x3.5in)

379-9005

Printer Ribbon

109 x 38 mm (4.3 x 1.5in)

380-1741

Printer Group

EGR Module Flushing Tool

Model Usage: CT660 with CT11 and CT13

• Usedto flush out the Exhaust Gas

Specifications

Recirculation (EGR) module

Warranty: Manufacturer’s

• Dimensions: 609.6 x 609.6 x 1219.2 mm

• Uses an EGR cleaning solution (417-7678) and

(2 x 2 x 4 ft)

simple shop air to clean the EGR module

Part Number

Description

440-2011

EGR Module Flushing Tool

Coolant-Flushing Adapter Group

Model Usage: CT660

• Allows the existing 440-2011 Cleaning

Specifications

Management System to adapt to the engine’s

Warranty: Manufacturer’s

• Dimensions: 457.2 x 609.6 x 203.2 mm (18 x

cooling system to quickly and effectively flush

24 x 8”)

oil and other contaminants from the cooling

• Weight: 6.8 kg

system

Part Number

Description

459-0235

Coolant-Flushing Adapter Group

9-10 JULY 2018 Cleaning and Blasting Equipment

Diagnostic Tools

ELECTRICAL TOOLS

Multi-Tool Group, Phase 3

Model Usage: All

Warranty: Warranty: Caterpillar ^®One Year

Step 1. Order the basic multi-tool group

European Union compliant, CE marked

• Ergonomic design has large, dual control

• For identification purposes, corresponding

buttons for ease of use even with gloved

serial numbers are printed on the back of each

• Replaces9 separatediagnostic tools in 1

hands

DIM

multi-function unit

• Large, color display is easily readable even in

• Modular design allows additional functions to

• Reduces dealer cost by combining 9 tools into

bright sunlight conditions

be added as new software becomes available

one; also provides greater convenience for

technician

• Diagnostic Interface Module (DIM) plugs into

• All applications are activated and ready to use

multi-tool to adapt existing diagnostic sensors

• Used as a blowby/airflow indicator, signal

• An internal battery, universal AC power

and cables

generator and counter, electronic position

supply, and DC cable for vehicle battery power

indicator, engine timing indicator, multi-

• Multi-tool uses many of the same cables

provides 3 options for supplying power

tachometer, thermometer, fuel monitor,

and adapters used by existing tools (for this

• 4 AC power cords are included for worldwide

pressure gage, and flow computer

reason, purchase of new cables and adapters

use

maynot be required)

• Provides technician with a hand-held unit with

368-9910 Multi-Tool Group, Phase 3

multiple diagnostic tools using a menu-driven

• Once a Diagnostic Interface Module (DIM) is

Includes:

display

used with a multi-tool, it should remain in use

with only that multi-tool (interchanging DIM

• Carrying Case

units and multi-tool units is not recommended

FOR REPAIR INFORMATION, CONTACT:

• NEHS1111 Tool Operating Manual

without sending both units to the factory for

Bosch Service Solutions

calibration)

755 Eisenhower Drive

Owatonna, MN 55060 USA

Phone: 800-344-4013

368-9910 Multi-Tool Group, Phase 3

Part Number

Description

285-0896

5Pin DIN Adapter (gender changer)

285-0903

Cable Assembly with Ground Clip (used with 285-0900 Small Blowby Tool Group)

285-0904

Battery DC Power Cable Assembly (9-32 VDC)

285-0905

Battery Pack (NiMH, 9.6 VDC)

285-0906

Universal AC/DC Power Supply with 4 International Power Cords (90 - 240 VAC)

285-0907

Diagnostic Interface Module (DIM)

285-0908

Multi-Tool

368-9910

Multi-toolGroup

JULY 2018 Diagnostic Tools

1-1

Diagnostic Tools

ELECTRICAL TOOLS

Memory Card with Software

Model Usage: 368-9910 Multi-Tool

Compact Flash Memory Card includes:

• The suggested method of adding applications

to the Cat Phase I (285-0910) and Phase II

- NETG5044 - Large & Small Blow-by/

(348-5430)Multi-Tool Group is to order the

Airflow Indicator

(CF) Flash Memory Card, 386-5908, which will

- NETG5045 - Signal Generator/Counter

provide activation of these part numbers

- NETG5046 - Electronic Position Indicator

with the same application capability as the

- NETG5047 - Engine Timing Indicator

368-9910 Phase III Multi-Tool Group

- NETG5049 -MultiTach II NETG5041-

Digital Thermometer

• Phase I Multi-Tool Group - 285-0910

In an effort to reduce the cost of the software

- NETG5053 - Fuel Flow Monitor

• All new applications will be active with the

applications for the Cat Multi-Tool, we are

exception of the Digital Thermometer. In

discontinuing the individual software cards

• The price of this new combined software card

order to activate the Digital Thermometer

and moving to a single part number (386-5908)

is less expensive than the combined price of

Application in the Phase I Multi-Tool Group,

that includes all of the software applications.

two of the older individual cards.

you will need to send it to your supplier at the

The price of this new combined software card is

following address. Please contact supplier

• www.repairtrack.bosch-automotive.com

less expensive than the combined price of two of

to obtain shipping information, pricing, and

the older individual cards.

• Phase II Multi-Tool Group - 348-5430

turnaround time.

As a result of this, the following software

• This tool will be fully activated with all

license will be discontinued after current

current applications.

inventory has been depleted.

Part Number

Description

Dimensions

Weight

386-5908

Memory Card with Software

36 x 43 x 3 mm (1.4 x 1.7 x .12 in)

.01 kg (.022 lb)

1-2 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Step 2. Order the sensors for the desired tool functionalities

Blowby/Airflow Indicator

• For diesel engines, multi-tool must be used

• Select SAE or metric units

with existing 8T-5301 Engine Timing Diesel

• Allows technician to measure volume of

• Six language support: English, French,

Group and 285-0897 Engine Timing Pickup

blowby gases released through crankcase

German, Italian, Portuguese, Spanish

Group

breather or air velocity through a component,

Fuel FlowMonitor

suchas a radiator core

• Checks engine timing on natural gas engines

using 285-0897 Engine Timing Pickup Group

• Simultaneously displays 2 engines (4 flow

• Blowbymeasurements provide helpful

meters), burn rate, supply flow, return flow,

information when planning engine repairs

• Also checks automatic timing advance unit on

total, grand total, time, average, windowed

engines so equipped

• Airflow measurements identify plugged or

average, burn rate, and strip chart

partially restricted areas

• Print screen capability

Sample rate is adjustable: slow, medium,

•

• Large blowby group checks blowby on 3500

• Six language support: English, French,

normal

Series and 3600 Series Engines, including

German, Italian, Portuguese, Spanish

• Print screen capability

ACERT™ models as well as on larger 300

Electronic Position Indicator (Upgraded)

Series Engines

• Create channel labels

• Replaces mechanical dial indicators in

• Small blowby group works on engines smaller

• Select SAE or metric units

applications where they cannot be used, such

than 3500 Series Engines and smaller 300

• Run time, elapsed time mode

as rack measurements on an operating engine

Series Engines

or any other rapidly changing dynamic reading

• Works with new 308-7271 Dual Turbine Flow

• Displays blowby and airflow, strip charts,

Meter Group

• Simultaneously displays displacement, a strip

and maximum and minimum values with

chart, and maximum and minimum values

• Six language support: English, French,

differences

with differences

German, Italian, Portuguese, Spanish

• Sample rate is adjustable

Select SAE or metric units

•

Burn Rate Computer

• Select SAE or metric units

Sample rate is adjustable

•

• Print Screen

• Print screen capability

Print screen capability

•

• Create channel label

• Six language support: English, French,

German, Italian, Portuguese, Spanish

• SAE or metric

German, Italian, Portuguese, Spanish

• Six languages

Signal Generator Group with Counter

• 4 Channels

• Used to simulate signal from a magnetic

Pressure

• Record and Playback

speed pickup (use 441-7090 cable with

• 3 pressure pickups with couplers 500; 6,000;

current speed sensors) for troubleshooting

Multitach II

10,000 PSI

electronic controls for transmissions, as a

• Simultaneously displays 4 channels, strip

• Analog/Digital Display

frequency counter for pulsating AC or DC

charts, minimum and maximum values at once

input, and for calibration of a number of

• Twodifferential measurements

• Analog gauge or digital display graphic

electronic diagnostic tools

• Print screen

• Set point indicator measurement

• Allows technician to make frequency and

• Create channel labels

amplitude adjustments simply by pushing a

• Print screen capability

• Select SAE or metric

button

• Create channel labels

• Six languages

• 285-0896 Five-Pin DIN Adapter, part of basic

• Six language support: English, French,

group, must be used to connect generator

German, Italian, Portuguese, Spanish

group cables to diagnostic interface module

Digital Thermometer

• Print screen capability

• Simultaneously displays 4 channels, strip

• Six language support: English, French,

charts, minimum and maximum values at once

German, Italian, Portuguese, Spanish

• Analog gauge or digital display graphic

Engine Timing Indicator

• Twodifferential measurements

• Allows technician to measure an engines fuel

injection timing

• Bias out small differences between channels

• During timing test, multi-tool will chart engine

• Print screen capability

RPMs vs degrees on built-in display

• Create channel labels

JULY 2018 Diagnostic Tools

1-3

Diagnostic Tools

ELECTRICAL TOOLS

Sensor and Cable Groups Used with Multi-Tool

Part Number

Description

Part Number

Description

285-0897 Engine TimingPickup Group

368-9914 Pressure Group

5P-7362

Cable Assembly - Signal TDC

376-4170

500 PSI

6V-2197

Transducer - Magnetic TDC Pickup 114 mm (4.5 in) long

376-4171

6,000 PSI

6V-2199

Adapter - Transducer, 1/8 in NPTF

376-4172

10,000 PSI

6V-3093

Adapter - Transducer, 1/4 in NPTF

6V-2198

Extension Cable

Optional: Transducer - Magnetic TDC Pickup 8.9 cm

308-7265 Multitach 2 Photo Group

8T-5184

(3.5 in) long (not included)

1U-6605

Retro-Reflective Tape, 12.5 mm (0.5 in) x 1.5 m (5.0 ft) long

Optional: Transducer - Magnetic 17.8 cm (7.0 in) long

6V-2198

Extension Cable

8T-5185

(not included)

6V-3137

Magnetic Mounting Base for 9U-5140

8T-5301 Diesel Engine Timing Adapter Group b

6V-3138

Extension Rod for 6V-3137

5P-7435

Adapter Group - Tee

9U-5140

Pickup - LED Photo

5P-7436

Adapter

308-7264 Multitach 2 Group

5P-7437

Adapter

1P-7446

Rack Cable

6V-2198

Extension Cable

1U-6605

Retro-Reflective Tape, 12.5 mm (0.5 in) x 1.5 m (5.0 ft) long

6V-3016

Washer

Tachometer Drive Group

5P-1759

285-0898 Electronic Position Indicator Group

(additional parts in accessory case)

6V-2198

Extension Cable

5P-7360

Tach Generator (20-toothinternal gear )

6V-6042

PointGroup-Contact

6V-2198

Extension Cable

8T-1002

Position Probe

6V-3137

Magnetic Mounting Base for 9U-5140

285-0899 Signal Generator Cable Group

6V-3138

Extension Rod for 6V-3137

(also part of discontinued 8T-5200 Signal Generator/Counter Group)

8T-5111

Cable As. - Rack Adapter

6V-2198

Extension Cable

9U-5140

Pickup - LED Photo

8T-5112

Signal Input Cable

9U-7506

Magnetic Adapter Cable (required for TDC Sensors)

8T-5197

Calibrator Cable and Adapters

308-7267 Digital Thermometer Group

8T-5198

Transmission Adapter Cable

4C-4545

Adapter Group, 3/4 in O-ring

Optional

4C-4547

Adapter Group, 1/2 in O-ring

441-7090

Current SpeedSensor Cable

Probe— RTD 25.4 mm (1in)long,

4C-6264

448-7983

“Y” Cable

3.2 mm (0.125 in) diameter

285-0900 Blowby Tool Group (Small Engine)

Probe - RTD 38.1 mm (1.5 in) long,

4C-6265

CableAssemblywith GroundClip (used with 285-0900

3.2 mm (0.125 in) diameter

285-0903

Small Blowby Tool Group)

Probe - RTD 63.5 mm (2.5 in) long,

4C-6266

8T-2685

Pickup - Blowby (1,000 CFH)

3.2 mm (0.125 in) diameter

285-0901 Blowby Tool Group (Large Engine) d

4C-6268

Exhaust Probe RTD

9M-0164

Clamps - Nose

5P-2720

Adapter Group - Probe, 1/8 in NPT

368-9911 Burn Rate Group

5P-2725

Adapter Group - Probe, 1/4 in NPT

154-8099

Lid Foam Insert

5P-3591

Adapter Group - Probe, 9/16 in O-ring

179-0705

Hose Group

6V-2198

Extension Cable

179-0706

Foam Insert

308-7275 Hose Group (optional)

362-9907

Optional 12 to 24 VDC Invertor

285-0902

Accessory Case (for cables and sensors [not included])

362-9913

Meter Cable

202-8643 Accessory Case

4C-9660

Carry Case

202-8643

Case (not included)

a. Includes: Fiber Optic Receiver (not serviced), Fiber Optic Transmitter (not serviced), Fiber Optic Cable (not serviced)

b. Includes: Injection Timing Transducer Assembly(not serviced)

c. Includes: Bushing and Hose Group

d. Includes: Blowby Probe (4,000 Cf/h maximum) and Blowby Hose (large engine)

1-4 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Step 3. Order the Accessory Case

• 285-0902 Accessory Case holds and protects

References

all cables and sensors that are required for

• NEHS0605, Tool Operating Manual

all blowby/airflow indicator, signal generator

• SEHS8579, Special Instruction, Use of

group, engine timing indicator, and electronic

8T-5200 Signal Generator/Counter Group

position indicator only

• 202-8643 plastic water-tight container (will

not rust or scratch like metal boxes)

Memory Card Usage

Instructions for returning the multi-tool for

Properly package the Multi-Tool, DIM, and

Upon receipt, Recalibration Service will contact

re-calibration to the supplier:

information and send to:

you for credit card payment information.

Caterpillar^®will pay for the calibration. The

WraptheMulti-Tool and DIM in acushion-

Bosch Service Solutions

dealer is responsible for shipping and handling

type packaging material, such as Bubble

755 Eisenhower Drive

fees. Allow about three weeks for calibration

Wrap^®.

Owatonna, MN 55060 USA

service and shipping. For status requests,

Phone: 800-344-4013

Include the following information with the

contact Teleperformance at USA

Multi-tool and DIM:

Visit the Bosch Repair Track web link to complete

1-800-344-4013.

and submit the form for proper authorization:

• Company Name

This program will end June 1, 2010.

https://repairtrack.bosch-automotive.com

• Contact Name

• Return Address

• Service Description (Calibrate for Digital

Thermometer Application)

• E-mail Address

• Telephone Number

• Dealer Name

Fuel Flow Group

Part Number

Description

308-7271

Fuel Flow Group

308-7273

Dual Turbine Mtr (2 meters)

308-7274

Cable din to Mtr (2 cables)

6V-3073

Case - Plastic

The 308-7271 Fuel Flow Meter should have the calibration

REPAIR INFORMATION

checked annually. ATS (Advanced Technology Service) can

Bosch Service Solutions

provide this service. If recalibration is required, the fuel flow

755 Eisenhower Drive

meters should be returned to Flow Dynamics, the supplier.

Owatonna, MN 55060

Recalibration is required if the flow meter has been physically

Attn: Repair Department

damaged. Improper storage and contamination in the fuel can

Phone: 800-344-4013

lead to physical damage to the flow meter.

Visit the Bosch Repair Track web link to complete and

submit the form for proper authorization:

https://repairtrack.bosch-automotive.com

JULY 2018 Diagnostic Tools

1-5

Diagnostic Tools

ELECTRICAL TOOLS

Battery Analyzer

Model Usage: Caterpillar Product Line

CE Compliant

• Tests 6- and 12-volt batteries

• Enables any technician to test batteries

• Displays English and Spanish (more coming)

without deep knowledge of battery types

• Firmware upgradable via PC internet

• Helps determine battery conditions quickly

Specifications

and accurately

484-4859

• Battery sizes: 100 - 1600 CCA

• Preloaded with Cat^®battery part number

information-entering Catpart number

• Battery ratings: CCA, EN, AH, CA, MCA

automatically sets up battery test

• Battery type options:

• Stores tested battery results and downloads

- Starting Standard (Lead Acid)

via USB memory stick

- Starting AGM

• Tests Cat and non-Cat batteries

- Deep Cycle AGM

- Deep Cycle Standard (Lead Acid)

Part Number

Description

484-4859

Tool Group (Analyzer)

480-4131

Analyzer Battery

480-4132

Cable Red (Service Part)

480-4134

Cable Black (Service Part)

480-4136

AdapterSide Post RoHs-Compliant

480-4147

Carrying Case

480-4131

484-9688

Mini B USB Cable

Clamp-On Ammeter

Model Usage: All

European Union compliant, CE marked

• Designed with a built-in display, push button

zero control for DC operation, “display hold”

Warranty: Manufacturer’s One Year

• Used to measure AC or DC current

to freeze display, “max/min recording” to

• Compact size and low cost make this unit

display highest and lowest readings, auto

indispensible

power-off (unit turns off automatically after

• Clamp-on probe replaces standard test

30 minutes), and low battery indicator

leads (allows current measurements without

• Shipped with batteries, carrying case, and

breaking circuit)

users guide

• Measures current in cables up to 23 mm

Specifications

(0.9 in) diameter

• Weight: 190 g (6.7 oz)

• User selectable 400 amp and 1200 amp scales

for both AC and DC

• Overall size: 183 x 61 x 36 mm (7.2 x 2.5 x

1.4 in)

• Powered by two 1U-9533 AA Alkaline

Batteries

• Resolution: 1 A

REPAIR INFORMATION

Part Number

Description

Extech Instruments

225-8266

Clamp On Ammeter (400, 1200 A ranges)

9 Townsend West

Service/Repair Parts

Nashua, NH 03061

AA Alkaline Battery, non-rechargeable, package qty 96

1U-9533

Phone: (781) 890-7440, ext: 220

(5 required to power Indicator III)

Fax: (781) 890-7864

6V-6014

Cable

Email: repair@extech.com

1-6 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Voltage Detector

Model Usage: All

European Union compliant, CE marked

• Requires two AAA batteries (included)

Warranty: Manufacturer's Two Year

• Used to quickly test for energized circuits (just

• Press “Battery Check Button” to determine if

touch tip to a terminal strip, outlet, or supply

batteries are good (tip glows if good)

cord)

Each unit is supplied with a manufacturers

• Senses steady state electrostatic field

operating instruction sheet

produced by AC Voltage even through wire

insulation (does not require contact with bare

Specifications

conductor)

• Operating range: 90 V AC to 1000 V AC

• Tip will glow red if voltage is detected (high

• Operating temp: -10 to 50°C (14 to 122°F)

intensity red LED)

• Operating altitude: 3000 M (9850 ft)

• Optional beeping noise also indicates

• Voltage sensing range: 90 to 1000 V AC; 45

presence of voltage (can be switched OFF)

to 405 Hz

• Safety rating of CAT IV, 1000 V for added

Part Number

Description

protection

349-4205

Voltage Detector

AC/DC Probe (1000 Amp)

Warranty: Manufacturer’s One Year

European Union compliant, CE marked

Specifications

• Used to measure AC or DC current

• Maximum conductor size: 31 mm (1.2 in)

• Used with standard digital multimeter,

• Lead length: 1.5 m (59 in)

recorders, digital or analog meters, data

• Meter input impedance: 10 k Ohms minimum

loggers/DAS, oscilloscopes, or other test and

and 100 pF maximum

measurement instruments

Current ranges: 200A, 1000A DC and AC peak

•

• Converts high-current to a low level millivolt

• Overall accuracy: ±1% of reading ± 0.5A

signal for input directly into a test instrument

• Operating temp: 0 to 50°C (32 to 122°F)

• On/Off switch with red LED is illuminated

when in On position

• Power: 9v battery, NEDA 1604, JIS 006P, IEC

6F22

• Low battery voltage indicated by flashing LED

• Battery life: 50 hours (alkaline)

• Zero adjustment knob (adjust output voltage

to zero by pressing thumbwheel and rotating)

• Weight: 295 g (10 oz)

• Current range selection switch for 200A or

• Size: 55 x 220 x 30 mm (2.2 x 8.6 x 1.2 in)

1000A

• Includes case, attached leads, users manual

Part Number

Description

349-4199

AC/DC Probe (1000 Amp)

JULY 2018 Diagnostic Tools

1-7

Diagnostic Tools

ELECTRICAL TOOLS

Analyzer Group, 24-Volt

Model Usage: All

European Union compliant, CE marked

• PC interface port allows unit updates as new

software is released - download software

Warranty: Manufacturer’s

• Used to perform battery, electrical system,

for new battery types, system updates, and

and diode tests

features

• Used with 225-8266 Amp Probe and 271-8585

• Ergonomically designed over-molded surround

Printer

with soft-touch keys for easy operation while

• Used on 12 and 24 volt electrical systems

wearing gloves during cold weather

(digital circuitry accurately controls testing -

• Security cable connection tethers tool in order

requires minimal interaction)

to prevent drops or for security purposes

• Hand-held

Includes 24-volt analyzer, test cables, battery

•

• Large, backlit display requires less scrolling,

terminal adapters, manual, and case with

provides more information

foam insert

• Long 4.6 m (15.0 ft) cables allow operator to

Reference

perform tests from cab of machine

• NEHS0973, Tool Operating Manual, 271-8590

• Step-by-step instructions quickly and easily

Analyzer Group (24 Volt)

guide technician through tests

REPAIR INFORMATION

Specifications

Bosch Service Solutions

• Tests flooded lead acid and absorbed glass

755 Eisenhower Drive

mat (AGM) batteries with 50 to 4000 Cold

• Battery tests: Flooded lead acid (FLA)

Owatonna, MN 55060

Cranking Amp (CCA), Cranking Amp (CA), Amp

absorbed glass mat (AGM)

Attn: Repair Department

Hours (A-HR), Japanese Industrial Standard

Phone: 800-344-4013

• Cold cranking amp range: 50 - 4000 CCA /

(JIS), or German-Deutsche Industry Norm

Visit the Bosch Repair Track web link to complete and submit

24 V

(DIN) capacity ratings

the form for proper authorization:

• Battery voltage: Single, series, or parallel to

https://repairtrack.bosch-automotive.com

• Tests battery pack configurations, through

24 V

The unit is warrantied by the manufacturer for 3 years from

algorithm design:

the date of receipt. Cables are warrantied for 90 days from

• Electrical system tests: 12 and 24 V, starting/

- single battery, 6- or 12-volt

the date of receipt. If the unit needs servicing, contact the

charging/diode test

- 2 batteries in series, 24-volt

manufacturer’s repair facility.

- 2, 3, or 4 batteries in parallel, 12-volt

• Scales: CCA, CA, AHR, MCA, JIS, DIN

- 2 banks in parallel, each bank with

• PC interface: For field software updates

batteries in series, 24-volt

• IR compatible: For optional infrared wireless

• Internal resistance loads are applied for all

printer

configurations

• Amp clamp ports: For optional amp clamp

• Amp clamp connections allow use of optional

connections

amp clamp cables for current drain and

starting/charging tests

• Display: Backlit 4 x 20 character display

• Features infrared communications

compatibility for optional wireless printer with

user defined header and footer for custom

printouts

Part Number

Description

271-8590

24-Volt Analyzer Group

Replacement Parts

271-8587

Test cables, 4.6 m (15 ft)

271-8589

Analyzer Only

281-1947

Rechargeable Battery

Optional Accessories

184-7679

Paper - Roll

225-8266

Clamp On Ammeter (400, 1200 A ranges)

271-8585

Optional Printer Group

1-8 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Digital Battery Analyzer

Model Usage: All

• Replaces 127-8078 Battery Analyzer

Reference

• NEHS0764, Tool Operating Manual, Using the

Warranty: One Year

• Used to quickly and accurately test condition

177-2330 Battery Analyzer

of 6 and 12 volt batteries (even discharged to

as low as 4 volt)

Battery rating range

• Check for full state charge, condition of

• Cold cranking amps (CCA): 50 - 4000

battery, and battery voltage in 20 seconds

• Cranking amps (CA): 65 - 5000

• Test batteries in machine or vehicle without

• Ampere hours (A h): 6 - 500

disconnecting battery cables

• DCvoltmeter range: 1.0 - 14 V

Specifications

• Battery does not have to be fully charged at

time of testing

• Voltmeter accuracy: ±0.1 V

• Power source: 9 V battery or test battery

• Saves time and money by allowing dealers to

• Test time: 20 seconds

test condition of a battery while customer is

• Analyzer cable length: 815 mm (32 in)

present (works great for warranty claims)

Overall size: 210 x 140 x 38 mm (8.25 x 5.5 x

•

• Eliminates need to charge and discharge a

1.5 in)

battery to test its condition

• Weight: 0.68 kg (1.5 lb)

• Compensates for cold temperatures when

• Operating temperature range: 0° to 50°C (32°

testing batteries in extreme conditions

to 120°F)

• Power-down feature prolongs battery life in

• Storage temperature range: -20° to 70°C (0°

analyzer

to 160°F)

• Analyzer has reverse polarity and is protected

• Over voltage protection: Up to 18 V

to 17 volts maximum

Part Number

Description

177-2330

Digital Battery Analyzer

Battery Load Tester

Model Usage: All Models

• Used to test 6, 8 and 12 volt heavy equipment

Specifications

and automotive batteries

Warranty: One Year

• Load test: 6, 8 and 12 V batteries

• Built-in LCD digital voltmeter and ammeter

• Load current: 0 - 1000 A (carbon pile)

• Load adjustment knob for current drawn from

• Duty cycle: Continuous, limited only by cable

battery to be adjusted up to maximum of 1000

and clamp heating

amperes

Operating temperature: 0° - 50°C (32° -

•

• Cooled by internal fan automatically activated

122°F)

when load applied to prevent carbon pile

• Voltmeter accuracy: 0.1% of full scale ± 1

overheating

digit

• Large, 15 mm (0.59 in) high display digits are

• Ammeter accuracy: ±3% of reading ± 1 digit

easier to read

• Size: 33 x 33 x 30 cm (13 x 13 x 12 in)

Reference

• Weight: 12.428 kg (27.375 lb)

• SEHS9249, Special Instruction

Part Number

Description

4C-4911

Battery Load Tester

JULY 2018 Diagnostic Tools

1-9

Diagnostic Tools

ELECTRICAL TOOLS

Battery Tester with Expansion Capabilities

Model Usage: CT660 Truck

• Used to test batteries in multi-battery vehicles

• Digital multi-meter capabilities with scope

and infrared temperature readings

Warranty: Manufacturer’s

• Test up to 6 batteries in parallel without

disconnecting

• Displays voltage, measured CCA, battery,

starting and charging system condition, SD

• Test 6 and 12V batteries, group 31 and

memory card capable for record keeping, data

commercial batteries, AGM and Gel, test 12V

transfer, and software upgrades.

starting and charging systems

• Recall last test or print to optional printer

• Cable-drop test simultaneously calculates

voltage drop across positive and negative

Specifications

sides of any circuit and total circuit drop

• Dimensions: 9.5 x 4 x 2.5 in

without running engine

• Weight: 0.43 kg

Part Number

Description

372-5253

Battery Tester with Expansion Capabilities

Continuity Testing Light

Model Usage: All Models

• Used to test non-energized circuits; lamp

Reference

comes on brightly when connected across

Warranty: One Year

• NEHS0543, Special Instruction, Checking

low resistance circuit; no light appears if

Diodes

resistance of circuit exceeds 10 ohms

• Designed for rugged field use

• Comeswith light bulb and 2 “N” size batteries

(1.5 volts) and instruction decals

Part Number

Description

8T-0500

Light - Continuity Testing

Service/Repair Parts

4C-8363

Battery, Size N, 1.5 V

6V-3061

Bulb

Voltage Tester

Model Usage: 215, 428, 621E, 627E, 768C, 769C,

• Quick checks for presence of voltage

• Designed for voltage range from 12 to 36 volts

793 All models

• Indispensable for checking out circuits, relays,

• Encased in rugged, high-impact plastic

Warranty: One Year

bulbs, wires, and switches

housing which is grease and chemical

resistant

• Bulb lights brightly when connected to 36

volts and gets progressively dimmer with

• Standard 8D-1429 Bulb required for

lower voltages

replacement

Part Number

Description

5P-7277

Voltage Tester

1-10 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Lock Removal Tool, Connector Removal Tool

Model Usage: All

• Used to service Cat^®fuse blocks using mini-

• Pull out terminal locks by hand or with a

fuses (GM style)

small, flat blade screw driver.

Warranty: Caterpillar ^®Six Months

• 197-7875 removes fuse block terminal locks

Instructions for use of 197-7876:

• 197-7876 used to remove wire and terminal

• Remove fuse from top of RTA.

from RTA, if replacement is necessary

• Locate wire terminal on outboard sides of RTA

Instructions for use of 197-7875:

• Place long square fingers into square holes

• From rear side of RTA, insert tool fingers into

above and below slot for fuse blade.

slots on outboard side of wires.

• Press removal tool fingers completely into

• With tool handle parallel to wires, press down

connector to compress terminal locking tabs.

on locking tabs of terminal locks.

• Remove wire and terminal.

Part Number

Description

197-7875

Lock Removal Tool

197-7876

Connector Removal Tool

Terminal Kit

Model Usage: All Cat Engines

• Replaces discontinued 1P-2305 Terminal Kit

• Splice connectors have hot-melt adhesive and

shrink ends that when heated will provide an

Warranty: Caterpillar ^®Six Months

• Hand crimping tool has built-in dies for

environmental seal around wire

crimping insulated and non-insulated

terminals, cutting edges for cutting wire,

• Used to repair wiring harness terminal

notches for stripping 10 to 22 gauge wire,

ends which have become damaged or

shears for cutting up to 4.7 mm (0.18 in)

unserviceable

diameter bolts, 2-thread chasers for screws

with 24 and 32 threads-per-inch screws, and a

scale for measuring screw length

Qty. Shipped

Part No.

Description

Replacement Qty.

140-9944

Terminal Kit

Terminal and Wire Splice Service/Repair Parts

9S-9150

Terminal Crimp Tool

2L-8058

Terminal (8 Gauge 1/4 in Stud)

2L-8066

Terminal (12 - 10 Gauge No. 10 Stud)

2L-8067

Terminal (12 - 10 Gauge 1/4 in Stud)

2L-8069

Terminal (12 - 10 Gauge 3/8 in Stud)

2L-8071

Terminal (12 - 10 Gauge 1/2 in Stud)

4S-1988

Terminal (Blade, Crimp Type)

136-4876

Wire Splice (12 - 10 Gauge)

136-4877

Wire Splice (16 - 14 Gauge)

136-4878

Wire Splice (22 - 18 Gauge)

2L-8077

Terminal (16 - 14 Gauge 1/4 in Stud)

2L-8079

Terminal (16 - 14 Gauge 3/8 in Stud)

2L-8075

Terminal (16 - 14 Gauge No. 8 Stud)

2L-8076

Terminal (16 - 14 Gauge No. 10 Stud)

5P-4571

Terminal (16 - 14 Gauge)

JULY 2018 Diagnostic Tools

1-11

Diagnostic Tools

ELECTRICAL TOOLS

Piston Cooling Jet Alignment Tool

Model Usage: All C175s

• Used to check proper piston cooling jet

• Enablesreuse of piston cooling jets that pass

alignment

a nozzle alignment check

Warranty: Caterpillar ^®Six Months

• Prevents engine overheating due to

misaligned cooling jet nozzles

Part No.

Description

Dimensions

Weight

483-8572

Piston Cooling Jet Alignment Tool

13 x 100 x 340 mm (0.5 x 4 x 13.4 in)

0.5 kg (1.1 lb)

Wing Repair Kit

Model Usage: C4.4 and C6.6 Engines

• Contains sufficient componentry to repair

• Pull out terminal locks by hand or with a

pins, wires, connector seals and connector

small, fx

bodies etc.(DUETSCH)

Part Number

Description

274-5816

Wing Repair Kit

Part Number

Description

Qty

3E-3365

WEDGE-RCPT LOCK

3E-3371

WEDGE-RECP LOCK

3E-3377

WEDGE-RECP LOCK

3E-3383

WEDGE-RECP LOCK

3E-3389

WEDGE-RECP LOCK

3E-5180

WEDGE-RECP LOCK

8T-8737

PLUG-SEAL

9X-3401

PIN-CONNECTOR

9X-3402

SOCKET-CONNECTOR

102-8801

KIT-RECEPTACLE

102-8802

RECEPTACLE KIT

102-8803

RECEPTACLE KIT

102-8804

RECEPTACLE KIT

102-8805

RECEPTACLE KIT

102-8806

RECEPTACLE KIT

126-1767

PIN-CONNECTOR

126-1768

SOCKET-CONNECTOR

147-6456

REMOVAL TOOL-WED

151-6320

TOOL-REMOVAL

155-2255

PLUG KIT-CONN

155-2258

WEDGE-PLUG LOCK

155-2259

WEDGE-PLUG LOCK

155-2260

PLUG KIT-CONN

155-2261

WEDGE-PLUG LOCK

155-2262

WEDGE-PLUG LOCK

155-2263

WEDGE-PLUG LOCK

155-2265

PLUG KIT-CONN

155-2270

PLUG KIT-CONN

155-2271

PLUG KIT-CONN

155-2274

PLUG KIT-CONN

155-2276

WEDGE-PLUG LOCK

209-0629

SEAL GP-2 PIN

209-0631

SEAL GP-3 PIN

209-0632

SEAL GP-4 PIN

209-0633

SEAL GP-6 PIN

209-0634

SEAL GP-8 PIN

209-0635

SEAL GP-12 PIN

1-12 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

CE/VE Connector Tool Group

Model Usage: All Models with CE/VE Connectors

• Used to service all CE/VE Connectors

Reference

Warranty: Caterpillar ^®Six Months

• Contacts can be removed, installed or

• SEHS8038, Special Instruction

rearranged within connector

Item

Tool Part No.

Description

Color

Wire Gauge

Connector Tool

—

8T-5319

Group

Connectors

RemovalTool,

4C-4074

Black

16, 18

16 - 18 Gauge

RemovalTool,

4C-4073

Yellow

12, 14

12 - 14 Gauge

RemovalTool,

4C-4072

Green

8, 10

8 - 10 Gauge

RemovalTool,

4C-4071

Grey

4, 6

4 - 6 Gauge

Electrical Connector Repair Kit

Model Usage: Some models with electronic

• Used to repair electrical connectors made

controls

by Amp Special Industries that are used in

electrical controls and harnesses

Warranty: Caterpillar ^®Six Months

Part Number

Description

301741 Terminal (8)

384841 Contact (18)

384843 Plug (12)

309491 Housing (16)

309492 Housing (16)

9G-5859 Includes:

301782 Housing (10)

301531 Housing (4)

344953 Housing (4)

301739 Socket (8)

301740 Housing (10)

301781 Housing (10)

399860 Contact (22)

368748 Connector

9G-6790 Includes:

368747 Connector

389688 Connector (2)

Part Number

Description

6V-4148

Electrical Connector Repair Kit

6V-3001

Sure Seal Crimping Tool

6V-4145

Extraction Tool

6V-4146

Extraction Tool - 301530 Terminal (8)

7N-6545

Terminal (32)

7N-6546

Terminal (32)

9G-5859

Pin (8)

9G-6789

Connector (2), 387062 Connector (2)

9G-6790

Socket (37)

9G-6791

Pin (32)

9G-6793

Terminal (9), 384842 Connector (6)

JULY 2018 Diagnostic Tools

1-13

Diagnostic Tools

ELECTRICAL TOOLS

Insulation Tester Group

Model Usage: General and Generator Sets

European Union compliant, CE marked

• Make repetitive tests simple and easy with

Compare (Pass/Fail) function

Warranty: Manufacturer’s One Year

• Replaces discontinued 243-3134 1KV

Insulation Tester

• Live circuit detection prevents insulation test

if voltage of 30 volts or greater is detected

• Used to test insulation on generator sets,

cables, motors, insulators, and wiring

• Auto-discharge of capacitive voltage for

installations

added user protection

• Test voltages of 50, 100, 250, 500, and 1000

• Auto power off extends battery life

volts

• CAT IV 600 volt overvoltage

• Automatic calculation of Dielectric Absorption

• Read measurements easily with large, backlit

Ratio (DAR) and Polarization Index (PI)

display

• Repetitive or hard-to-reach testing is made

• 4 AA alkaline batteries provide at least 1000

easier with 300-9489 Remote Test Probe

insulation tests

Part Number

Description

300-8648

Insulation Tester Group

Service/Repair Parts

300-8649

Test Leads

300-8650

Test Probes

300-9487

Alligator Clips

300-9488

Case

300-9489

Remote Test Probe

AC/DC Voltage Measurement

Specifications

Earth Bond Resistance Measurement

Insulation Specifications

Specifications

• Accuracy: 50 Hz to 400 Hz ± (% of reading +

• Measurement range: 0.01 MΩ to 10 GΩ

digits): ± (2% of reading + 3 digits)

• Range/Resolution:

• Test voltages: 50 V, 100 V, 250 V, 500 V, and

- 20.00 Ω / 0.01 Ω

• Range: 0.1 V to 600.0 V

1000 V

- 200.00 Ω / 0.1 Ω

• Resolution: 0.1 V

• Test voltage accuracy: + 20%, - 0 %

- 2000 Ω / 1.0 Ω

• Input impedance: 3 MΩ (nominal), <100 pF

- 20.00 kΩ / 0.01 kΩ

• Short-circuit current: 1 mA nominal

• Common mode rejection ratio (1 kΩ

• Accuracy: ± (1.5% of reading + 3 digits)

• Auto discharge: Discharge time <0.5 second

unbalanced): >60 dB at DC, 50 or 60 Hz

for C = 1 µF or less

• Overload protection: 2 V RMS or DC

• Overload protection: 600 V RMS or DC

• Live circuit indicator: Inhibit test if terminal

• Opencircuit test voltage: >4.0 V, <8 V

voltage >30 V prior to initialization of test

• Short circuit current: >200.0 mA

• Maximum capacitive load: Operable with up

to 1 µF load

• Measure accuracy:

- 50 V: ± (3% + 5)

- 100 V: ± (3% + 5)

- 250 V: ± (1.5% + 5)

- 500 V: ± (1.5% + 5)

- 1000 V: ± (1.5% + 5) to 2000 MΩ,

± (10% + 3) above 2000 MΩ

1-14 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Environmental Specifications

• Maximum voltage applied to any terminal:

Compliance to Standards

• Resistance measurements:

600 VAC RMS or DC

• Complies with: ANSI/ISA 82.02.01 (61010-1)

- Tester can perform at least 2500 earth

• Storage temperature: -40° to 60°C (-40° to

2004, CAN/CSA-C22.2 NO. 61010-1-04, and

bond resistance measurements with fresh

140°F)

IEC/EN 61010-1 2nd Edition for measurement

alkaline batteries at room temperature.

category IV 600 V (CAT IV)

• Operating temperature: -20° to 55°C (-4° to

- These are standard tests of 1Ω with a duty

131°F)

• Certifications: CSA per standard CSA/CAN

cycle of 5 seconds on and 25 seconds off.

C22.2 No. 61010.1-04; TUV per standard IEC/

• Temperature coefficient: 0.05 x (specified

General Specifications

EN 61010-1 2nd Edition

accuracy) per °C for temperatures <18 or

• Size (H x W x L): 5.0 x 10.0 x 20.3 cm (1.97 x

>28°C (<64 or >82°F)

Power Specifications

3.94 x 8.0 in)

• Relative humidity:

• Batteries: 4 AA batteries (NEDA 15A or IEC

• Weight: 550 g (1.2 lb)

LR6)

- 0% to 95% at 10° to 30°C (50° to 86°F)

• IP Rating: IP40

- 0% to 75% at 30° to 40°C (86° to 104°F)

Battery Life

• Operating altitude: 2000 m CAT IV 600 V,

- 0% to 40% at 40° to 55°C (104° to 131°F)

• Insulation test use:

3000 m CAT III 600 V

• Vibration: Random, 2 g, 5 - 500 Hz per

- Tester can perform at least 1000 insulation

• Non-operating(storage altitude): 12,000 m

MIL-PRF-28800F, Class 2 instrument

tests with fresh alkaline batteries at room

• Over-range capability: 110% of range

temperature.

• Shock: 1 meter drop per IEC 61010-1 2nd

Edition (1 meter drop test, 6 sides, oak floor)

- These are standard tests of 1000 V into

1 MΩ with a duty cycle of 5 seconds on

• Electromagnetic accuracy (EN 61326-1:1997)

and 25 seconds off.

compatibility: In an RF field of 3 V/M,

accuracy = specified

Tester Group, 5KV Insulation

Model Usage: General and Generator Sets

• Used to test insulation on generator sets,

Specifications

cables, motors, insulators, and wiring

Warranty: Manufacturer’s Three Years

• Dimensions: 170 x 242 x 330 mm (6.7 x 9.5 x

installations

13 in)

• Test voltages of 50, 100, 250, 500, 1000, and

• Weight: 3.6 kg (7.94 lbs)

5000 volts

Safety: CAT III 1000 V, CAT IV 600V

•

• Automatic calculation of Dielectric Absorption

• Display: 75 x 105 mm (3.0 x 4.1 in)

(DAR) and Polarization Index (PI)

• Power, Battery: 12 V lead-acid rechargeable

• Selectable test Voltages in 50 V steps from

Yuasa NP 2.8 - 12

250 to 1000 V and 100 V steps above

• Charger Input (AC): 85 V to 250 V 50/60 HZ

• Measurements can be stored in up to 99

20 VA

memory locations with each location assigned

a unique user-defined label for easy recall

• Temperature (operating): -20°C to 50°C (-4°F

to 122°F)

• Resistance measurements up to 1TΩ (ohm)

• Temperature (storage): -20°C to 65°C (-4°F to

• Long battery life gives the user over 750 tests

149°F)

between charges

• Electromagnetic Compatibility: EN 61326

• CE, CSA, and TUV Compliant

• Humidity: 80% to 31°C decreasing linearly to

50%at 50°C

Part Number

Description

349-4206

5KV Insulation Tester Group

JULY 2018 Diagnostic Tools

1-15

Diagnostic Tools

ELECTRICAL TOOLS

Fluke Ti32 Thermal Camera

Model Usage: All

European Union Compliant, CE marked

Imaging Performance

Warranty: Manufacturer’s

• Used to ensure proper connections are

• Image capture frequency: 9 Hz refresh rate

made in high voltage and current wiring

• Detector type: Focal Plane Array, uncooled

installations

microbolometer, 320 x 240 pixels

• Used to identify potential insulation problems

• Thermal sensitivity (NETD): 0.05°C at 30°C

• Use to view slowly changing temperatures on

target temp. (50 mK)

electrical switchgear, wiring and generator

• Infrared spectral band: 7.5 µm to 14 µm (long

sets

wave)

• Compact andportable

• Visual (visible light) camera: Industrial

• Includes IR-Fusion and SmartView analyzing

performance2.0megapixel

and reporting software

• Minimum focus distance: 46 cm (approx.

• 320 x 240 resolution infrared thermal imager

18 in)

• Optional wide-angle and telephoto lenses

• Standard infrared lens type:

available

- Field of view: 23° x 17°

- Spatial resolution (IFOV): 1.25 mRad

Temperature

- Minimum focus distance: 15 cm (approx.

• Temperature measurement range

6 in)

(not calibrated below -10°C): -20°C to + 600°C

• Focus mechanism: Manual, one-handed Smart

(-4°F to + 1112°F)

Focus capability

• Temperature measurement accuracy: ± 2°C or

2% (at 25°C nominal, whichever is greater)

• On-screen emissivity correction: Yes

• On-screen reflected backg0round temperature

compensation: Yes

• On-screen transmission correction: Yes

Part Number

Description

417-5122

Fluke Ti32 Thermal Camera

1-16 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Ti32 Thermal Camera Image Specifications

Image Presentation

IR-Fusion^®Information

• Storage medium: SD memory card (2 GB

memory card will store at least 1200 fully

• Palettes:

• Picture-In-Picture (PIP): Three levels of

radiometric (.is2) IR and linked visual images

- Standard: Ironbow, Blue-Red, High

on-screen IR blending displayed in center of

each with 60 seconds voice annotations, or

Contrast, Amber, Amber Inverted, Hot

LCD

3000 basic bitmap (.bmp) images, or 3000

Metal, Grayscale, Grayscale Inverted

• Full screen infrared: Three levels of on-screen

jpeg (.jpeg) images; transferable to PC via

- Ultra Contrast™: Ironbow Ultra, Blue-Red

IR blending displayed in center of LCD

included multi-format USB card reader

Ultra, High Contrast Ultra, Amber Ultra,

• Color alarms (temperature alarms): High-

Amber Inverted Ultra, Hot Metal Ultra,

• File formats:

temperature color alarm (user-selectable)

Grayscale Ultra, Grayscale Inverted Ultra

- Non-radiometric (.bmp) or (.jpeg) or

• Voice annotation: 60 seconds maximum

fully-radiometric (.is2)

• Level and span: Smooth auto-scaling and

recording time per image; reviewable

- No analysis software required for

manualscaling of level and span

playback on imager

non-radiometric (.bmp and .jpg) files

• Fast auto toggle between manual and auto

• Export file formats w/SmartView^®software:

modes: Yes

Image capture and data storage

BMP, DIB, GIF, JPE, JFIF, JPEG, JPG, PNG, TIF,

• Fast auto-rescale in manual mode: Yes

• Image capture, review, save mechanism: The

and TIFF

Ti32 allows user to adjust palette, blending,

level, span, IR-Fusion^®mode, emissivity,

• Memory review: Thumbnail view navigation

and reflected backg0round temperature

and review selection

compensation, and transmission correction

on a captured image before it is stored.

One-handed image capture, review, and save

capability.

Ti32 Thermal Camera General Specifications

General specifications

• Software: SmartView^®full analysis and

• Electromagnetic compatibility: Meets all

reporting software included

applicable requirements in EN61326 - 1:2006

• Operating temperature: -10°C to + 50°C (14°F

to 122°F)

• Batteries: Two lithium ion rechargeable smart

• C Tick: IEC/EN 61326-1

battery packs with five-segment LED display

• Storage temperature: -20°C to + 50°C (-4°F to

• US FCC: CFR 47, Part 15 Class B

to show charge level

122°F) without batteries

• Vibration: 0.03 G2/Hz (3.8 grms), IEC 68-2-6

• Battery life: Four+ hours continuous use per

• Relative humidity: 10% to 95% non-

• Shock: 25 g, IEC 68-2-29

battery pack (assumes 50% brightness of LCD)

condensing

• Drop: 2 m (6.5 ft) with standard lens

• Battery charge time: 2.5 hours to full charge

• Display: 9.1 cm (3.7 in) diagonal landscape

color VGA (640 x 480) LCD with backlight and

• AC battery charging: Two-bay ac battery

• Dimensions (H x W x L): 27.7 cm x 12.2 cm x

clear protective cover

charger (110V ac to 220V ac, 50/60 Hz)

17.0 cm (10.9 in x 4.8 in x 6.7 in)

(included), or in-imager charging. AC mains

• Weight (battery included): 1.05 kg (2.3 lb)

• Controls and adjustments:

adapters included.

- User selectable temperature scale (°C/°F)

• Enclosure rating: IP54 (protected against dust,

- Language selection

• AC operation: AC operation with included

limited ingress; protection against water

- Time/Date set

power supply (110V ac to 220V ac, 50/60 Hz).

spray from all directions)

- Emissivity selection

AC mains adapters included.

• Warranty: Two year manufacturer

- Reflected backg0round temperature

• Power saving: Sleep mode activated after five

compensation

• Recommended calibration cycle: Two year

minutes of inactivity, automatic power off

- Transmission correction

(assumes normal operation and normal aging)

after 30 minutes of activity

- User selectable hot spot and cold spot,

• Supported languages: Czech, English, Finnish,

and center point on the image (other

• Safety standards: CSA (US and CAN): C22.2

French, German, Italian, Japanese, Korean,

custom markers and shapes in SmartView^®

No. 61010-1-04, UL: UL STD 61010-1 (2nd

Polish, Portuguese, Russian, Simplified

software)

Edition), ISA: 82.02.01

Chinese, Spanish, Swedish, Traditional

- High temperature color alarm

Chinese, and Turkish

- User selectable backlight: Full Bright or

Auto

– Information display preference

JULY 2018 Diagnostic Tools

1-17

Diagnostic Tools

ELECTRICAL TOOLS

Fluke Ti27 Thermal Camera

Model Usage: All

European Union Compliant, CE marked

• On-screen reflected backg0round

temperature compensation: Yes

Warranty: Manufacturer’s

• Used to ensure proper connections are

made in high voltage and current wiring

Imaging Performance

installations

• Image capture frequency: 9 Hz refresh rate

• Used to identify potential problems to prevent

• Detector type: Focal Plane Array, uncooled

costly repairs

microbolometer, 240x180 pixels

• View slowly changing temperatures on

• Total pixels: 43,200

electrical switchgear, wiring, generator sets

• Thermal sensitivity (NETD): 0.05°C at 30°C

• Compact andportable

target temp. (50 mK)

• Equipped with integrated lens cover, protected

• Infrared spectral band: 7.5 µm-14 µm (long

display and 2 meter drop test

wave)

• 240 x 180 infrared resolution, spatial

• Visual (visible light) camera: Industrial

resolution and high definition display

performance2.0megapixel

Temperature

• Min. focus distance: 46 cm (approx. 18 in)

• Temperature measurement range

• Standard infrared lens type:

(not calibrated below -10°C): -20°C to + 600°C

- Field of view: 23° x 17°

(-4°F to + 1112°F)

- Spatial resolution (IFOV): 1.67 mRad

• Temperature measurement accuracy: ± 2°C or

- Min. focus distance: 15 cm (approx. 6 in)

2% (at 25°C nominal, whichever is greater)

• Focus mechanism: Manual, one-handed Smart

• On-screen emissivity correction: Yes

Focus capability

• On-screen transmission correction: Yes

Part Number

Description

417-5126

Fluke Ti27 Thermal Camera

1-18 JULY 2018 Diagnostic Tools

Diagnostic Tools

ELECTRICALTOOLS

Thermal Imager, Fluke Ti-300 9Hz

Model Usage: All

European Union Compliant, CE marked

• Included SmartView^®and SmartView Mobile

App Analysis and Reporting Software

Warranty: Manufacturer’s

• Detect and communicate issues faster with

patented Fluke IR-Fusion^®technology with

• This tool replaces 417-5126 Ti-27

AutoBlend™ mode

Included with the Ti300:

• Faster communication with wireless image

• Thermal imager with standard infrared lens

transfer directly to your PC, Apple^®iPhone^®

or iPad^®

• AC power supply and battery pack charger

(including mains adapters)

• One-handed, easy-to-use user interface

• Two, rugged lithium ion smart battery packs

• Ruggedized high resolution 640 x 480

capacitive touch screen for quick menu

• Micro SD memory card with SD adapter

navigation

• 3m USB cable

• Capture additional digital images to show

• 3m HDMI video cable

location or additional site details with IR-

• SmartView^®software with free software

PhotoNotes™ Annotation System

upgrades for life

• Standard and radiometric video recording

Rugged, hard carrying case

•

• Streaming video (USB and HDMI)

Soft transport bag

•

• Text and voice recording and annotation gets

• Adjustable hand strap

additional details saved with the image file

• Printed user’s manual (five languages)

• Optional interchangeable lenses for greater

flexibility in additional applications

• CD user’s manual

• High-temperature measurement (1202F) 650C

• Warranty registration card

Part No.

Description

Dimensions

Weight

555-0430

Fluke Ti-300 9Hz ThermalImager

27.7 x 12.2 x 16.7 cm (10.9 x 4.8 x 6.5 in)

1.04 Kg (2.3 lb)

JULY 2018 Diagnostic Tools

1-19

Diagnostic Tools

ELECTRICAL TOOLS

Digital Multimeter Group (RS-232)

Model Usage: All Models

European Union compliant, CE marked

• Has safety shutter to protect meter in the

event of incorrect connections to current

Warranty: Manufacturer’s Three Year

• Used to measure duty cycle, frequency,

terminals

resistance, AC/DC voltages, AC/DC currents,

temperature, continuity, diode test and total

• 600 V fuse protected on both 10 amp and 400

harmonic distortion in percentage of line

milliamp range

voltage or current at 50/60 Hz or as a percent

• Ohm meter protected to 600 volts

of fundamental frequency

• Automatic reading hold

• Features RS-232 output which can be used to

• Digital display backlighting can be turned ON

connect meter to 131-5050 DataView using a

or OFF

146-8488 Cable Assembly

• Small enough to be hand held and is

• Measures true RMS on AC voltage and

protected by a rubber boot

current ranges

• Battery powered

• Has auto/manual ranging features

REPAIR INFORMATION

• Group includes items in Figure 2

Extech Instruments

• Can be programmed to compare

9 Townsend West

measurements to a desired reference value

References

Nashua, NH 03061

without an external reference source

Ph: (781) 890-7440, ext: 220

• NEHS0678, Tool Operating Manual;

Fax: (781) 890-7864

Specifications, Testing, and Maintenance

Email: repair@extech.com

Part Number

Description

146-4080

RS-232 Digital Multimeter

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Diagnostic Tools

ELECTRICALTOOLS

Ti27 Thermal Camera Image Specifications

Image Presentation

IR-Fusion^®Information

• Voice annotation: 60 seconds maximum

recording time per image; reviewable

• Palettes:

• Picture-In-Picture (PIP): Three levels of

playback on imager

- Standard: Ironbow, Blue-Red, High

on-screen IR blending displayed in center of

Contrast, Amber, Amber Inverted, Hot

LCD

• File formats: SD memory card (2 GB memory

Metal, Grayscale, Grayscale Inverted

card will store at least 1200 fully radiometric

• Full screen infrared: Three levels of on-screen

- Ultra Contrast™: Ironbow Ultra, Blue-Red

(.is2) IR and linked visual images each with

IR blending displayed in center of LCD

Ultra, High Contrast Ultra, Amber Ultra,

60 seconds voice annotations, or 3000 basic

• Color alarms (temperature alarms): High-

Amber Inverted Ultra, Hot Metal Ultra,

bitmap (.bmp) images, or 3000 jpeg (.jpeg)

temperature color alarm (user-selectable)

Grayscale Ultra, Grayscale Inverted Ultra

images; transferrable to PC via included

multi-format USB card reader

• Level and span: Smooth auto-scaling and

Image capture and data storage

manualscaling of level and span

• Export file formats w/SmartView^®software:

• Image capture, review, save mechanism: The

• Fast auto toggle between manual and auto

Ti27 allows user to adjust palette, blending,

- Non-radiometric (.bmp) or (.jpeg) or

modes: Yes

level, span, IR-Fusion^®mode, emissivity,

fully-radiometric (.is2)

and reflected backg0round temperature

- No analysis software required for

• Fast auto-rescale in manual mode: Yes

compensation, and transmission correction on

non-radiometric (.bmp and .jpg) files

a captured image before it is stored.

Ti27 Thermal Camera General Specifications

General specifications

• Software: SmartView^®full analysis and

• Electromagnetic compatibility: Meets all

reporting software included

applicable requirements in EN61326 - 1:2006

• Operating temperature: -10°C to + 50°C (14°F

to 122°F)

• Batteries: Two lithium ion rechargeable smart

• C Tick: IEC/EN 61326-1

battery packs with five-segment LED display

• Storage temperature: -20°C to + 50°C (-4°F to

• US FCC: CFR 47, Part 15 Class B

to show charge level

122°F) without batteries

• Vibration: 0.03 G2/Hz (3.8 grms), IEC 68-2-6

• Battery life: Four+ hours continuous use per

• Relative humidity: 10% to 95% non-

• Shock: 25 g, IEC 68-2-29

battery pack (assumes 50% brightness of LCD)

condensing

• Drop: 2 m (6.5 ft) with standard lens

• Battery charge time: 2.5 hours to full charge

• Display: 9.1 cm (3.7 in) diagonal landscape

color VGA (640 x 480) LCD with backlight and

• AC battery charging: Two-bay ac battery

• Dimensions (H x W x L): 27.7 cm x 12.2 cm x

clear protective cover

charger (110V ac to 220V ac, 50/60 Hz)

17.0 cm (10.9 in x 4.8 in x 6.7 in)

(included), or in-imager charging. AC mains

• Weight (battery included): 1.05 kg (2.3 lb)

• Controls and adjustments:

adapters included.

- User selectable temperature scale (°C/°F)

• Enclosure rating: IP54 (protected against dust,

- Language selection

• AC operation: AC operation with included

limited ingress; protection against water

- Time/Date set

power supply (110V ac to 220V ac, 50/60 Hz).

spray from all directions)

- Emissivity selection

AC mains adapters included.

• Warranty: Two year manufacturer

- Reflected backg0round temperature

• Power saving: Sleep mode activated after five

compensation

• Recommended calibration cycle: Two year

minutes of inactivity, automatic power off

- Transmission correction

(assumes normal operation and normal aging)

after 30 minutes of activity

- User selectable hot spot and cold spot,

• Supported languages: Czech, English, Finnish,

and center point on the image (other

• Safety standards: CSA (US and CAN): C22.2

French, German, Italian, Japanese, Korean,

custom markers and shapes in SmartView^®

No. 61010-1-04, UL: UL STD 61010-1 (2nd

Polish, Portuguese, Russian, Simplified

software)

Edition), ISA: 82.02.01

Chinese, Spanish, Swedish, Traditional

- High temperature color alarm

Chinese, and Turkish

- User selectable backlight: Full Bright or

Auto

– Information display preference

JULY 2018 Diagnostic Tools

1-21

Diagnostic Tools

ELECTRICAL TOOLS

Fluke IR Window

Model Usage: All

European Union Compliant, CE marked

Specifications

Warranty: Manufacturer’s

• Used to safely inspect indoor switchgear and

• Crystal Insert Diameter: 75 mm (2.96 in)

reduce cost of predictive maintenance

• Viewing Aperture Diameter: 68 mm (2.7 in)

• Enables thermographer to see potential

• Viewing Aperture Area: 3632 sq mm (5.63

problems in visual light and thermographic

sq in)

mode

Thickness: 2 mm (.08 in)

•

• Allows visual inspection of switchgear with

• Maximum Temperature:

cover closed

- Gaskets 250°C (482°F)

• Complete with security access key,

- Body 659°C (1219°F):

installation instructions and self-adhesive

- Optic 1400°C (2552°F):

drilling template

Viewing Pane: 150°C (302°F)

•

• Used with the 417-5122 and 417-5126

• Pull-out Strength: Up to 630 kg (1388 lb)

Thermal Cameras

IR Windows are not 100% transmissive to

infrared radiation, so not all of the energy

emitted goes through the window, nor is picked

up by the camera. In the Ti32 and Ti27 there

is a way to compensate for this effect via a

parameter under Settings called Transmission.

Normally this is set at 100%, however it can be

adjusted to match an IR Window. Generally the

3" windows are in the 60-65% range.

Part Number

Description

417-7905

Fluke IR Window

Automatic Lubrication System Diagnostic Kit

Model Usage: 725, 730, 735 and 740 Articulated

• Used to diagnose the automatic lubrication

• Assembly instructions and parts information

Trucks

system

supplied in manual and digital form

Warranty: Caterpillar ^®One Year

• Connection cables and adapter for connecting

• Kit Contents: Interface Box, USB Cable,

a laptop to the pump

Diagnostic Cable, Twin 2 Cable, Twin 3 Cable,

Software CD, Installation Manual, Validation

• Twin/Gina diagnostic software

Code

Part Number

Description

345-1783

Automatic Lubrication System Diagnostic Kit

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Diagnostic Tools

ELECTRICALTOOLS

Electrical Specifications

Function

Range

Resolution

Accuracy

Maximum Input

400 mV

0.1 mV

0.3% + 2 d

4 V

1 mV

0.3% + 2 d

DC V

40 V

10 mV

0.3% + 2 d

1000 V

400 V

0.1 V

0.3% + 2 d

1000 V

1 V

0.75% + 3 d

400 µA

0.1µA

0.5%+ 1d

µA - 400 mA / 600 V

1µA

0.5%+ 1d

µA - 400 mA / 600 V

40 mA

0.01mA

0.5%+ 1d

mA-400mA/600V

DC A

0.1mA

0.5%+ 1d

mA-400mA/600 V

4 A

0.001A

1.0%+ 5d

A - 10 A / 600 V

10 A

0.01A

1.0%+ 5d

A - 10 A / 600 V

4 V

1mV

0.75% + 3d

40 V

10mV

0.75% + 3d

AC V

750 V

400 V

0.1V

0.75% + 3d

750 V

0.75% + 5d

400 µA

0.1µA

µA - 400 mA / 600 V

1µA

µA - 400 mA / 600 V

40 mA

0.01mA

1.0%+ 5d

mA-400mA/600 V

AC A

0.1mA

(45Hz to 1KHz)

mA-400mA/600 V

4 A

0.001A

A - 10 A / 600 V

10 A

0.01A

A - 10 A / 600 V

400Ω

0.1Ω

0.5% + 10d

4 KΩ

1Ω

0.5%+ 3d

40 KΩ

10Ω

0.5%+ 3d

ohms

400 KΩ

0.1KΩ

0.5%+ 3d

4 MΩ

1KΩ

0.5%+ 3d

40 MΩ

10KΩ

1.01% + 10d

600V

200 Hz

0.01 Hz

2 kHz

0.1 Hz

0.05%

(1.5Hz to

20 kHz

1 Hz

+2 digits

200kHz)

10 Hz

(20,000 Counts)

100 Hz

Temperature Specifications

Range

Resolution

Accuracy

Maximum Input

±3.0°C + 1 digit

-40° to 0°C (-40° to 32°F)

0.1°C (0.°F)

60 VDC or 24 VAC RMS

(±5.4°F + 1 digit)

0° to 400°C (32° to 752°F)

0.1°C (0.1°F)

±1% + 1°C (±1% + 1.8°F)

60 VDC or 24 VAC RMS

401° to 1,370°C

1°C (1°F)

±3.0% of reading

60 VDC or 24 VAC RMS

(753° to 2,498°F)

JULY 2018 Diagnostic Tools

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Diagnostic Tools

ELECTRICAL TOOLS

General Specifications, Fuses and Units

General Specifications

Function

Description

Continuity

Opencircuit test voltage: 1.2 V

Open circuit test voltage: 3 V MAXIMUM TEST CURRENT:

Diode check

25 mA

Duty cycle (1.5 Hz - 20 kHz)

0.0 - 99.9% Accuracy: within ± (0.2% per KHz + 0.1%)

THD Measurement (50/60 Hz)

Voltage ± (2% + 2 digits)

(Total harmonic distortion)

Current ± (2% + 2 digits)

Normal Mode Rejection Ratio: >20 dB at 50 Hz or 60 Hz

DC V

CommonMode Rejection Ratio: >100 dB at DC, 50 Hz or 60 Hz

AC V

CommonModeRejection Ratio: 85 dB at dc to 60 Hz

1:1 through 3:1. For non-sinusoidal waveforms (45 Hz to 1 KHz),

Crest factor

add ±(2% of reading) to the accuracy

µAormA: 1 A/ 600VFAST fuseA: 15A / 600VFAST fuse

Fuse protection

with >10,000 A interrupt rating

3N-5612 Fuse

Voltage rating

600 V

Current rating

1 A

Size (diameter)

10.3 x 34.9 mm (13/32 x 1 3/8 in)

Load carrying capacity

110% load indefinitely, opens at 135% load within 1 hour

9U-6398 Fuse

Voltage rating

600 V

Current rating

15 A

Size (diameter)

10.3 x 38.1 mm (13/32 x 1 1/2 in)

Load carrying capacity

110% load 4 hours, opens at 135% load within 1 hour

Units

Exponents

Description

Percentage Annunciation in the Percentage (%) mode,

the THD @ 50/60 Hz mode, and Duty Cyclemode

Millivolts (1 x 10^-3V)

Amperes (amps)

Milliamperes (1 x 10^-3A)

µA

Microamperes (1 x 10^-6A)

Ω

Ohms

KΩ

Kilohm (1 x 10³ ohms)

MΩ

Megohm (1 x 10⁶ohms)

Hertz (1 cycle/sec)

KHz

Kilohertz (1 x 10³ cycles/sec)

Needle Tip Group for 6V-7070 Digital Multimeter

Warranty: Caterpillar ^®One Year

• Tips slip over standard or deluxe test lead

• Insulated with teflon sleeving which may be

tips to provide long, smaller diameter tip for

cut back to expose more metal or to shorten

inserting into connectors and other tight areas

metal tip

• Required when using multimeters with Cat^®

Electrical Training Aids 8T-9170, 8T-9171 and

8T-9172 (no longer available as form numbers

SEKV1700, SEKV1500, and SEKV2100,

respectively)

Part Number

Description

8T-3224

NeedleTipGroup

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Diagnostic Tools

ELECTRICALTOOLS

Digital Multimeter Equipment

Item

Description

Thermocouple Adapter and Thermocouple

Test Leads

Clip Adapter

NEHS0678-01OperationManual

Item

Part Number

Description

146-4080

RS-232 Digital Multimeter

8T-0458

Wire - Thermocouple

Not Shown

6V-7072

Lead Kit— Test

Not shown

212-2158

Replacement Lead Set

Optional Equipment

Item

Description

NEHS0682-01 Specification, Testing, and Maintenance Manual

Item

Part Number

Description

146-8488

Cable Group (9-pin, RS-232 Cable)

Deluxe Lead Kit

Part Number

Description

Warranty

6V-7072

Lead Kit— Test

One Year

Multimeter with InfraredThermometer

Model Usage: All Models

• Replaces discontinued 6V-7070 Multimeter

• Large, backlit LCD display makes viewing

easier

Warranty: Manufacturer’s One Year

• Used to measure AC/DC voltage and current,

resistance, capacitance, frequency, duty cycle,

• 4000-count digital multimeter

and temperature

• Provides a low-cost alternative to some other

• Designed with a built-in infrared thermometer

multimeters

and laser pointer

Part Number

Description

237-5130

Multimeter with Infrared Thermometer

Service/Repair Parts

1U-9534

Battery - 9V Size (not shown)

212-2158

Replacement Lead Set

237-5125

20 A Fuse

8Q-6668

0.5 A/250 V Fuse

REPAIR INFORMATION

Extech Instruments

9 Townsend West

Nashua, NH 03061

Phone: (781) 890-7440, ext: 220

Fax: (781) 890-7864

Email: repair@extech.com

JULY 2018 Diagnostic Tools

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Caterpillar. Dealer service tools catalog (2018) - page 1