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EMCO WinNC GE Series Fanuc 21 MB. Software description/ Software version from 13.76 - page 5

LARMS

AND

ESSAGES

H 13

8179 ACS file could not be opened

see 8175.

8180 ACS file could not be accessed

see 8175.

8181 ACS file could not be written

see 8175.

8183 Gear too high

Cause:

The selected gear step is not allowed at the

machine.

8184 Invalid interpolaton command

8185 Forbidden MSD data change

see 8175.

8186 MSD file could not be opened

see 8175.

8187 PLC program error

see 8175.

8188 Gear command invalid

see 8175.

8189 Invalid channel assignement

see 8175.

8190 Invalid channel within message

see 8175.

8191 Invalid jog feed unit

Cause:

The machine does not support the rotation

feed in the JOG operating mode.

Remedy: Order a software update from EMCO.

8192 Invalid axis in command

see 8175.

8193 Fatal PLC error

see 8175.

8194 Thread without length

Cause:

The programmed target coordinates are

identical to the starting coordinates.

Remedy: Correct the target coordinates.

8195 No thread slope in leading axis

Remedy: Program thread pitch

8196 Too manny axis for thread

Remedy: Program max. 2 axes for thread.

8197 Thread not long enough

Cause:

Thread length too short.

With transition from one thread to the other

the length of the second thread must be

sufficient to produce a correct thread.

Remedy: Longer second thread or replace it by a

linear interpolation (G1).

8198 Internal error (to manny threads)

see 8175.

8199 Internal error (thread state)

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8200 Thread without spindle on

Remedy: Switch on spindle

8201 Internal thread error (IPO)

see 8199.

8201 Internal thread error (IPO)

see 8199.

8203 Fatal AC error (0-ptr IPO)

see 8199.

8204 Fatal init error: PLC/IPO running

see 8199.

8205 PLC Runtime exceeded

Cause: Insufficient computer performance

8206 Invalid PLC M-group initialisation

see 8199.

8207 Invalid PLC machine data

see 8199.

8208 Invalid application message

see 8199.

8212 Rotation axis not allowed

see 8199.

8213 Circle and rotation axis can't be
interpolated

8214 Thread and rotation axis cant't be
interpolated

8215 Invalid state

see 8199.

8216 No rotation axis for rotation axis switch

see 8199.

8217 Axis type not valid!

Cause:

Switching during the rotary axis operating

mode when the spindle is running.

Remedy: Stop the spindle and switch over to the

rotary axis operating mode.

8218 Referencing round axis without
selected round axis!

see 8199.

8219 Thread not allowed without spindle
encoder!

Cause:

Thread cutting, respectively tapping is only

possible with spindles with encoders.

8220 Buffer length exceeded in PC send
message!

see 8199.

8221 Spindle release although axis is no
spindle!

see 8199.

8222 New master spindle is not valid

Cause:

The indicated master spindle is not valid

when switching over to the master spindle.

Remedy: Correct the spindle number.

8224 Invalid stop mode

see 8199.

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8225 Invalid parameter for BC_MOVE_TO_IO!

Cause:

The machine is not configurated for touch

probes. A traversing movement with rotary

axis is not allowed during touch probe

operating mode.

Remedy: Remove the rotary axis movement from

the traversing movement.

8226 Rotary axis switch not valid (MSD data)!

Cause:

The indicated spindle does not have a

rotary axis.

8228 Rotary axis switch not allowed while
axis move!

Cause:

The rotary axis has moved during switching

over to the spindle operating mode.

Remedy: Stop the rotary axis before switching.

8229 Spindle on not allowed while rotary axis
is active!

8230 Program start not allowed due to active
spindle rotation axis!

8231 Axis configuration (MSD) for TRANSMIT
not valid!

Cause:

Transmit is not possible at this machine.

8232 Axis configuration (MSD) for TRACYL
not valid!

Cause:

Tracyl is not possible at this machine.

8233 Axis not available while TRANSMIT/
TRACYL is active!

Cause:

Programming of the rotary axis is not

allowed during Transmit/ Tracyl.

8234 Axis control grant removed by PLC
while axis interpolates!

Cause:

Internal error

Remedy: Delete error with reset and inform EMCO.

8235 Interpolation invalid while axis control
grant is off by PLC!

see 8234.

8236 TRANSMIT/TRACYL activated while axis
or spindle moves!

see 8234.

8237 Motion through pole in TRANSMIT!

Cause:

It is not allowed to move through the

coordinates X0 Y0 inTransmit.

Remedy: Alter the traversing movement.

8238 Speed limit in TRANSMIT exceeded!

Cause:

The traversing movement gets too close to

the coordinates X0 Y0. In order to observe

the programmed feed rate, the maximum

speed of the rotary axis would have to be

exceeded.

Remedy: Reduce the feed rate. Set the value of the

C-axis feed limitation in WinConfig,

machine data settings / general machine

data/ to 0.2. Thus, the feed rate will be

automatically reduced near the coordinates

X0 Y0.

8239 DAU exceeded 10V limit!

Cause:

Internal error

Remedy: Start the software again or install it anew.

Report the error to EMCO.

8240 Function not valid during active trans-
formation (TRANSMIT/TRACYL)!

Cause:

The Jog and INC operating mode are not

possible during Transmit in X/C and during

Tracyl in the rotary axis.

8241 TRANSMIT not enabled (MSD)!

Cause:

Transmit is not possible at this machine.

8242 TRACYL not enabled (MSD)!

Cause:

Tracyl is not possible at this machine.

8243 Round axis invalid during active
transformation!

Cause:

It is not allowed to program the rotary axis

during Transmit/Tracyl.

8245 TRACYL radius = 0!

Cause:

When selecting Tracyl, a radius of 0 was

used.

Remedy: Correct the radius.

8246 Offset alignment not valid for this state!

see 8239.

8247 Offset alignment: MSD file write
protected!

8248 Cyclic supervision failed!

Cause:

The communication with the machine

keyboard is interrupted.

Remedy: Start the software again or install it anew.

Report the error to EMCO.

8249 Axis motion check alarm!

see 8239

8250 Spindle must be rotation axis !

see 8239

8251 Lead for G331/G332 missing !

Cause:

The threading pitch is missing or the starting

coordinates are identical to the target

coordinates.

Remedy: Program the threading pitch.

Correct the target coordinates.

8252 Multiple or no linear axis programmed
for G331/G332 !

Remedy: Program exactly one linear axis.

8253 Speed value for G331/G332 and G96
missing !

Cause:

No cutting speed has been programmed.

Remedy: Program the cutting speed.

8254 Value for thread starting point offset
not valid!

Cause:

The thread starting point offset is not within

the range of 0 to 360°.

Remedy: Correct the thread starting point offset.

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8255 Reference point not in valid software
limits!

Cause:

The reference point has been defined

outside the software limit switches.

Remedy: Correct the reference points in WinConfig.

8256 Spindle speed too low while executing
G331/G332!

Cause:

During tapping the spindle speed has

decreased. Perhaps the incorrect threading

pitch was used or the core drilling is not

correct.

Remedy: Correct the threading pitch. Adapt the

diameter to the core drilling.

8257 Real Time Module not active or PCI card
not found!

Cause:

ACC could not be started correctly or the

PCI card in the ACC was not recognized.

Remedy: Report the error to EMCO.

8258 Error allocating Linux data!

see 8239.

8259 Current thread in sequence not valid!

Cause:

One block of a thread in sequence has

been programmed without thread G33.

Remedy: Correct the program.

8261 Missing thread in sequence !

Cause:

A successive thread has not been

programmed for a thread in sequence, the

number has to be in accordance with the

SETTHREADCOUNT () that has been

defined before.

Remedy: Correct the number of threads in the thread

in sequence and add a thread.

8262 Reference marks are not close enough !

Cause:

The settings of the linear scale have been

changed or the linear scale is defective.

Remedy: Correct the settings. Contact EMCO.

8263 Reference marks are too close together!

see 8262.

22000 Gear change not allowed

Cause:

Gear step change when the spindle is

active.

Remedy: Stop the spindle and carry out a gear step

change.

22270 Feed too high (thread)

Cause:

Thread pitch too large / missing, Feed for

thread reaches 80% of rapid feed

Remedy: Program correction, lower pitch or lower

spindle speed for thread

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Control Alarms

These alarm s can occur only with operating and

programming the control functions or with running

CNC programs.

RS232 parity error !

Cause:

Data transmission error parity error, wrong

RS 232 setting in external device

Remedy: Check data cables, set serial interface of

the external device

RS232 transmission error !

Cause:

Data transmission error character overflow

Data transmission error invalid data frame

Remedy: Check data cables, set serial interface of

the external device

Nxxxx Invalid G-code

Remedy: Program correction

ORDxx Feed wrong/missing

Cause:

Attempt to start with feed = 0, also with

G95/96, if S = 0 or M5

Remedy: Program correction

Nxxxx Circle: Wrong plane selected

Cause:

The wrong plane (G17, 18, 19) is active for

a circle

Remedy: Program correction

Nxxxx Invalid tool offset number

Cause:

The lower 2 digits of the T number are to

great

Remedy: Program correction

Nxxxx CRC cant be determined

Cause:

Too much blocks without new position

programmed, invalid contour element,

programmed circle radius smaller than

cutter radius, contour element to short.

Remedy: Program correction

Nxxxx Error on deactivating CRC

Remedy: Program correction

Nxxxx Plane change while CRC act.

Cause:

Change of plane not permitted with active

cutter radius compensation

Remedy: Program correction

Nxxxx Contour violation CRC

Cause:

Invalid contour element, programmed circle

radius smaller than cutter radius, contour

element to short, contour violation with full

circle.

Remedy: Program correction

I: Control Alarms

Nxxxx Wrong chamfer/radius value

Cause:

The contour elements between a chamfer

/ radius should be inserted are too short.

Remedy: Program correction

Nxxxx Invalid contour draft

Cause:

From the programmed parameters no valid

contour draft would result

Remedy: Program correction

Nxxxx Wrong parameter structure

Cause:

From the programmed parameters no valid

contour draft would result, wrong parameter

programmed

Remedy: Program correction

Nxxxx Wrong angle value

Cause:

With the programmed angle no intersection

point would result

Remedy: Program correction

Nxxxx Error in contour draft

Cause:

Invalid parameters programmed.

Remedy: Program correction

Nxxxx Contour draft not determinable

Cause:

Too much blocks without new position

programmed, program end while contour

draft

Remedy: Program correction

Nxxxx Block number not found

Cause:

Jump target not found

Remedy: Program correction

Nxxxx General cycle error

Cause:

Call-up counter of subprogram call invalid,

feed<=0, thread pitch missing/<=0, cutting

depth missing/<=0/invalid, retraction height

to small, block address P/Q missing,

declaration pattern repetition missing/in-

valid, infeed for next cut missing/invalid,

undercut at cycle ground <0, cycle end

point missing/invalid, thread end point mis-

sing/invalid;

Remedy: Program correction

Nxxxx Wrong Cycle call

Cause:

P/Q missing, wrong address

Remedy: Program correction

Insufficient memory

Cause:

The PC has not enough memory

Remedy: Close all other Windows applications,

remove resident programs from memory,

restart the PC

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Program not found

Cause:

NC program not found

With program start no program was

selected

Remedy: Correct call-up or create program, select

program

File already exists !

Remedy: Select other file name.

Insufficient RAM for subroutine

Cause:

Subprograms interlocked too deep

Remedy: Program correction

Nxxxx Circle not in active plane

Cause:

Circle is not in active plane for CRC

Remedy: Program correction

142

Wrong simulation area

Cause:

Wrong scale factor (e.g. 0) programmed

Remedy: Program correction

142

Invalid scale factor

Cause:

No or an invalid simulation area was entered

Remedy: Enter correct simulation area

315

ORDxx Rotatory checking X

Cause:

The step motor has fallen out of pace

Remedy: Reduce infeed and feed, check slides for

smooth running, approach reference point

325

ORDxx Rotatory checking Y

see alarm 315

335

ORDxx Rotatory checking Z

see alarm 315

500

ORDxx Target point exceeds work.area

Cause:

Target point, circle target point or circle out

of working area limitation

Remedy: Program correction

501

ORDxx Target point exceeds SW limit

Cause:

Target point, circle target point or circle out

of working area limitation

Remedy: Program correction

510

ORDxx Software-limit switch X

Cause:

Software limit switch in X exceeded (JOG)

Remedy: Traverse back manually

520

ORDxx Software-limit switch Y

see 510

530

ORDxx Software-limit switch Z

see 510

2501 ORDxx Synchronisation-error AC

Remedy: RESET, report to EMCO if reproducible

2502 ORDxx Synchronisation-error AC

see 2501

2503 ORDxx Synchronisation-error AC

see 2501

2504 ORDxx No memory for interpreter

Cause:

Too less RAM memory, continueing the

program is not possible

Remedy: Close all Windows application, close

WinNC,remove resident programs from

AUTOEXEC.BAT and CONFIG.SYS,

restart the PC

2505 ORDxx No memory for interpreter

see 2504

2506 ORDxx Too less RAM

see 2504

2507 ORDxx Reference point not active

Remedy: Approach reference point

2508 ORDxx Internal error NC core

Remedy: RESET, report to EMCO if reproducible

2520 ORDxx RS485 device absent

Cause:

With program start a RS485 device did not

report, while program run a device got

defective

Axis controller

SPS

PLC

control keyboard

Remedy: Switch on RS485 device (machine, control

keyboard), check cables and plugs, check

terminator plug, report to EMCO if

reproductible

2521 ORDxx RS485 communication error

Remedy: PC restart, report to EMCO if reproducible

2522 ORDxx RS485 communication error

Remedy: PC restart, report to EMCO if reproducible

2523 ORDxx INIT error on RS485 PC-board

See "Software Installation" , Mistakes with installation

of the software

2524 ORDxx Gen.-Failure RS485 PC-board

Remedy: PC restart, report to EMCO if reproducible

2525 ORDxx Transmit error RS485

Cause:

Transmission error by poor plug

connections, missing terminator, external

sources of electromagnetic interference

Remedy: Check the error sources above

2526 ORDxx Transmit error RS485

see 2525

2527 ORDxx Internal error AC

Remedy: Switch machine off/on, report to EMCO if

reproducible

2528 ORDxx Operating system error PLC

Remedy: Switch machine off/on, report to EMCO if

reproducible

2529 ORDxx External keyboard error

Remedy: The external keyboard always must be

switched on after the PC. Restart the

software, report to EMCO if reproducible

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2540 ORDxx Error saving setting-data

Cause:

Hard disk full, wrong path setting, no writing

access

Remedy: Check hard disk space, check writing

access, reinstallation of the software if

reproducible

2545 ORDxx Drive / Device not ready

Remedy: Insert disk, lock drive, check disk drive, ...

2546 ORDxx Checksum error machine-data

Remedy: Restart, report to EMCO if reproductible

2550 ORDxx PLC simulation error

Remedy: Restart, report to EMCO if reproducible

2551 ORDxx PLC simulation error

Remedy: Restart, report to EMCO if reproducible

2562 Read error on CNC program

Cause:

Defective program file, DOS read error

(disk, hard disk)

Remedy: Solve problem on DOS level, eventually

reinstallation of the software

2614 ORDxx Internal error MSD

Remedy: Report to EMCO if reproducible

2650 ORDxx Internal error cycle call up

Cause:

Invalid cycle call when a cycle was called

with a G command

Remedy: Program correction

2849 Internal error CRC

Remedy: Report to EMCO if reproducible

2904 Helix Z value too large

Cause:

The pitch of the helix must not be larger

than 45°

Remedy: Program correction

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