Takeuchi Mini Excavator TB016 (Serial No.11610001~). Parts Manual - page 1
TB016 (P-TB016BBB) Book No. BD4Z105-1 S/N 11610001-
Index
TB016
Book No.BD4Z105-1
Serial No.11610001-
5
10
3
6
4
2
1
8
Ref.
0
Page
0
INDEX
Item
Part number
Description
Q'ty Chan. Serial No. Serv. Remarks
1
UNDERCARRIAGE
2
TURNTABLE & CONTROL LEVER
3
ENGINE & ELECTRICAL SYSTEM
4
HYDRAULIC PIPNG & TANK
5
COVER & CAB
6
HOE ATTACHMENT
7
DECAL & TOOL
8
HYDRAULIC DEVICE
10
ENGINE(3TNV70-STB)
2007.4.5
99
KITS, ATTACHMENTS & QUICK REFERENCE
Reference:0
Page:0
TB016 Book No. BD4Z105 S/N 11610001-
LOWER FRAME
21
9
10
18
15
13
7
3
1-2
13
18
20
17
8
12
12
17
3
20
1-6
1-4
1-5
1-5
1-4
19 16
11
1-1
6
19
2
1-3
16
11
Ref C4A240
Page
1-1
LOWER FRAME
Item
Part number
Description
Q'ty Chan.
Serial No.
Serv.
Remarks
FRAME ASSY, lower
X03310-34500-0
1
X
**********
FRAME
1
1-1
X
**********
BODY
1
1-2
X
**********
FRAME (R.H.)
1
1-3
X
**********
FRAME (L.H.)
1
1-4
1134821620
NUT
4
1-5
1130140016
NUT
4
1-6
0421013600
BOLT
2
2
0331033110
PLATE
1
3
0331021003
COVER
2
6
0331018600
COVER
2
7
0331010600
PIN
1
8
0331010700
PIN
1
9
0331034590
COVER
1
10
1100040616
BOLT
1
11
1100040816
BOLT
8
12
1100041020
BOLT
6
13
1101041440
BOLT
4
15
1140020006
WASHER, spring
1
16
1140020008
WASHER, spring
8
17
1140020010
WASHER, spring
6
18
1140020014
WASHER, spring
4
19
1141110008
WASHER
8
20
1141110010
WASHER
6
21
1900095400
CYLINDER, spanner
1
C4a240
Reference:C4A240
Page:1-1
TB016 Book No. BD4Z105 S/N 11610001-
SHOE SLIDE
3
1
4
2
3
1
1
Ref C4A200
Page
1-2
SHOE SLIDE
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
SHOE SLIDE ASSY (rubber)
X03312-02000-0
SHOE SLIDE ASSY (steel)
X03312-02100-0
1
0421013800
SLIDE, shoe
4
2
0331011200
GUIDE
2
rubber
3
1100041020
BOLT
4
rubber
1100041020
BOLT
8
steel
4
1110041030
SCREW, cap
4
C4a200
Reference:C4A200
Page:1-2
TB016 Book No. BD4Z105 S/N 11610001-
CRAWLER BELT
4
3
6
2
1
5
7
Ref C4A290
Page
1-3
CRAWLER BELT
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
0
1914302200
BELT ASSY, steel crawler
2
X19143-02200-0
1
1914302314
PLATE ASSY, master
1
2
1914302313
PLATE ASSY
34
3
1914050005
BUSHING
35
4
1914050006
PIN, track
34
5
1914050007
PIN, master
1
6
1914050008
PIN, coter
1
7
1914049500
BELT, rubber crawler
2
1914080500
BELT, rubber crawler
2
short pitch
C4a310
Reference:C4A290
Page:1-3
TB016 Book No. BD4Z105 S/N 11610001-
CRAWLER BELT (with rubber pads)
7
4
3
6
9
8
2
1
5
Ref C4A300
Page
1-4
CRAWLER BELT (with rubber pads)
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
0
1914302300
BELT ASSY, steel crawler
2
X19143-02300-0
1
1914302314
PLATE ASSY, master
1
2
1914302313
PLATE ASSY
34
3
1914050005
BUSHING
35
4
1914050006
PIN, track
34
5
1914050007
PIN, master
1
6
1914050008
PIN, coter
1
7
1914400700
PAD, rubber
35
8
1130050012
NUT
2
9
1140010012
WASHER, spring
2
C4a321
Reference:C4A300
Page:1-4
TB016 Book No. BD4Z105 S/N 11610001-
TRACK ROLLER
1
9
10
4
6
7
3
2
5
3
10
9
1
Ref C4A040
Page
1-5
TRACK ROLLER
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
ROLLER ASSY, track (rubber crawler)
X03313-06000-1
ROLLER ASSY, track (steel crawler)
X03313-07000-1
0-1
0331306100
ROLLER SUB ASSY
6
rubber crawler
0331307100
ROLLER SUB ASSY
6
steel crawler
1
0331306200
SHELL
1
rubber crawler
0331307200
SHELL
1
steel crawler
2
0421301300
SHAFT
1
3
1300006205
BEARING
2
4
1431202552
SEAL
1
5
1431202547
SEAL
1
6
1221000052
RING, snap
1
7
1501810001
PLUG
1
9
1101041225
BOLT
12
10
1140010012
WASHER, spring
12
C4a042
Reference:C4A040
Page:1-5
TB016 Book No. BD4Z105 S/N 11610001-
FRONT IDLER
14
12
8
6
7
4
2
14
4
13
11
5
Ref C4A050
Page
1-6
FRONT IDLER
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
IDLER ASSY, front
X03314-04000-1
0-1
0421401200
IDLER SUB ASSY
2
2
0421400200
SHAFT
1
4
1300006206
BEARING
2
5
1431203055
SEAL
1
6
1431203062
SEAL
1
7
1221000062
RING, snap
1
8
1501810001
PLUG
1
11
0421401100
IDLER
1
12
0331404600
YOKE (R.H.)
2
13
0331404700
YOKE (L.H.)
2
14
1213000670
PIN, spring
4
C4a052
Reference:C4A050
Page:1-6
TB016 Book No. BD4Z105 S/N 11610001-
TRACK ADJUSTER
5
6
2
8
10
9
1
13
3
4
11
7
12
14
Ref C4A150
Page
1-7
TRACK ADJUSTER
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
0-1
0331508500
ADJUSTER ASSY, track (R)
1
X03315-08500-4
0331508900
ADJUSTER ASSY, track (L)
1
X03315-08900-4
1
0331508600
CYLINDER, grease
1
2
0331508700
PISTON
1
3
0331508030
PLATE
1
4
1210010440
PIN, split
1
5
1541301602
VALVE ASSY, check
1
6
1541201616
WASHER
1
7
1141540016
WASHER
1
8
1400401654
SEAL, oil
1
9
1422010300
O-RING
1
10
1421020300
RING, back-up
1
13
0007000018
SPRING
1
14
1132080016
NUT
1
11
1110041035
SCREW, cap
8
12
1140420010
WASHER, spring
8
C4a152
Reference:C4A150
Page:1-7
TB016 Book No. BD4Z105 S/N 11610001-
TRAVEL DEVICE
3
1
2
7
8
6
5
4
3
Ref C4A160
Page
1-8
TRAVEL DEVICE
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
MOTOR ASSY, travel
X03316-19500-0
1
1903121400
MOTOR, travel
2
2
0421600100
SPROCKET
2
3
1110041022
SCREW, cap
34
4
1515600576
ADAPTOR
4
1420010140
O-RING
1
5
0007203059
NIPPLE
2
6
1420010080
O-RING
2
7
0007211014
BUSHING
2
8
1532520801
CONNECTOR
2
C4a160D
Reference:C4A160
Page:1-8
TB016 Book No. BD4Z105 S/N 11610001-
SLEW BEARING
3
1-1
2
1
3
Ref C4A090
Page
1-9
SLEW BEARING
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
BEARING ASSY, slew
X03320-02000-1
1
1913003950
BEARING
1
1-1
1913003959
SEAL
1
2
0422001100
BOLT
1
3
1106251250
BOLT
33
C4a092
Reference:C4A090
Page:1-9
TB016 Book No. BD4Z105 S/N 11610001-
SWIVEL JOINT & ACCESSORIES
3
3
4
3
3
6
9
3
8
2
3
5
7
3
3
1
Ref C4A260
Page
1-10
SWIVEL JOINT & ACCESSORIES
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
JOINT ASSY, swivel
X03321-14000-3
1
1904007600
JOINT, swivel
1
2
0422110100
COLLAR
1
3
1515012040
ELBOW
15
1420010110
O-RING
1
4
1515600200
ADAPTOR
2
1420010110
O-RING
1
5
1100040820
BOLT
4
6
1101041235
BOLT
2
7
1140020008
WASHER, spring
4
8
1140020012
WASHER, spring
2
9
1532720801
TEE
1
C4a260
Reference:C4A260
Page:1-10
TB016 Book No. BD4Z105 S/N 11610001-
DOZER BLADE
2
6
4
5
7
2
7
15
3
1-14
16
1-15
8
4
1-14
9
1-15
6
7
6
4
4
13
7
1-14
6
16
15
1
13
14
1
14
Ref C4A122D
Page
1-11
DOZER BLADE
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
BLADE ASSY, dozer
X03363-43800-0
BLADE ASSY, dozer (long)
X03363-43900-0
1
0336341600
BLADE, dozer
1
517mm long
0336342100
BLADE, dozer (long)
1
872mm long
1-14
1432200030
SEAL, dust
4
1-15
0426007300
BUSHING
2
2
1515600200
ADAPTOR
2
1420010110
O-RING
1
3
0426300400
COVER
1
4
0011601100
PIN
4
5
1900096000
CYLINDER, dozer blade
1
1900096100
CYLINDER, dozer blade (long)
1
6
1103040860
BOLT
4
7
1130240008
NUT
8
8
1100040860
BOLT
1
9
1140020008
WASHER, spring
1
13
0336333100
PLATE (R.H.)
1
0336335100
PLATE (R.H.)
1
long
14
0336333200
PLATE (L.H.)
1
0336335200
PLATE (L.H.)
1
long
15
1100041640
BOLT
4
16
1141550016
WASHER
4
C4a270
Reference:C4A122D
Page:1-11
TB016 Book No. BD4Z105 S/N 11610001-
PIPING; LOWER
6
11
5
12
14
10
6
11
5
9
1
10
13
9
3
7
2
8
4
2
Ref C4A280
Page
1-12
PIPING; LOWER
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
PIPING ASSY, lower
X03372-28000-2
1
0337226100
HOSE ASSY
1
18015-60090
2
1801600054
HOSE ASSY
2
3
0337228300
HOSE ASSY
1
18015-00058
4
0337228400
HOSE ASSY
1
18015-00074
5
0337226140
HOSE ASSY
2
18015-60094
6
1532020897
TUBE
2
sold by the meter
7
1515012040
ELBOW
1
1420010110
O-RING
1
8
1515600200
ADAPTOR
1
1420010110
O-RING
1
9
0077200400
GUARD
2
10
1652201005
BAND
2
11
1531010087
HOSE
2
sold by the meter
12
0337226110
HOSE ASSY
1
18015-60090
13
0337226120
HOSE ASSY
1
18015-60090
14
0337226130
HOSE ASSY
1
18015-60090
C4a280
Reference:C4A280
Page:1-12
TB016 Book No. BD4Z105 S/N 11610001-
SLEWING DEVICE
10
5
3
4
8
9
1
2
7
6
Ref C4B280
Page
2-1
SLEWING DEVICE
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
DEVICE ASSY, slewing
X03323-23000-0
1
1903124700
MOTOR, slew
1
2
0332314100
COVER
1
3
1515012050
ELBOW
1
1420010140
O-RING
1
4
1513390027
NIPPLE
1
1420010110
O-RING
1
5
1513350003
ELBOW
1
1420010140
O-RING
1
6
1110040610
SCREW, cap
2
7
1140420006
WASHER, spring
2
8
1111021235
SCREW, cap
4
9
0003900036
WASHER
4
10
1515600576
ADAPTOR
1
1420010140
O-RING
1
C4b280
Reference:C4B280
Page:2-1
TB016 Book No. BD4Z105 S/N 11610001-
TURNTABLE
20
2
9
10
9
10
21
20
19
19
2
7
6
11
12
13
14
3
1
4
3
5
Ref C4B441
Page
2-2
TURNTABLE
Item
Part number
Description
Q'ty Chan.
Serial No.
Serv.
Remarks
TURNTABLE ASSY
X03330-27700-0
TURNTABLE ASSY (hevy
X03330-27800-0
weight)
1
X
**********
TURNTABLE
1
2
0333018500
COUNTERWEIGHT
1
(69kg)
0333027200
COUNTERWEIGHT, heavy
1
(L)
11610001~11610463
(116kg)
0333022500
COUNTERWEIGHT, heavy
1
11610464~
(116kg)
3
0002400050
BUSHING
2
4
1560001675
FITTING, grease
1
5
1652533023
CAP
1
6
1101051435
BOLT
3
7
1141550014
WASHER
3
9
0338230840
ABSORBENT, noise
1
0333022300
ABSORBENT, noise
1
hevy weight
10
0333027010
ABSORBENT, noise
1
0333027020
ABSORBENT, noise
1
hevy weight
11
0003600175
SHIM
AR
t=0.5mm
12
0003600153
SHIM
AR
t=3.2mm
13
0003600152
SHIM
AR
t=2.3mm
14
0003600151
SHIM
AR
t=1.0mm
19
0333027070
SPONGE
2
20
0333027080
SPONGE
1
11610001~11610463
0333027081
SPONGE
1
11610464~
21
0333027090
SPONGE
1
C4b442
Reference:C4B441
Page:2-2
TB016 Book No. BD4Z105 S/N 11610001-
BOOM SWING
16
17
18
13
6
16
17
18
13
4
16
2
17
12
3
18
10
7-1
11
7-2
7-3
16
17
9
18
5
8
14
1
15
Ref C4B410
Page
2-3
BOOM SWING
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
SWING ASSY, boom
X03331-22200-2
1
0333119100
BACKET
1
2
0423103800
PLATE
1
3
0011515004
PIN
1
4
0011691002
PIN
1
5
0001601130
PIN
1
6
1900095900
CYLINDER, swing
1
7
0333114500
WASHER
1
7-1
0333114501
WASHER t=4.5
AR
7-2
0333114502
WASHER t=5.0
AR
7-3
0333114503
WASHER t=5.5
AR
8
1103040860
BOLT
1
9
1100140825
BOLT
1
10
1101041220
BOLT
2
11
1130040008
NUT
2
12
1140020012
WASHER, spring
2
13
1515600200
ADAPTOR
1
1420010110
O-RING
1
14
1130240008
NUT
2
15
1652533017
CAP
2
M
16
0426109800
SHIM t=1.0
AR
17
0003600045
SHIM t=0.5
AR
18
0003600044
SHIM t=0.2
AR
C4b412
Reference:C4B410
Page:2-3
TB016 Book No. BD4Z105 S/N 11610001-
BOOM SWING SN 11618972~
17
16
48
13
6
1617
18
13
4
16
2
17
12
7
20
18
10
11
26
24
16
17
3
18
5
8
14
9
15
26
20
Ref C4B410-1
Page
2-3-1
BOOM SWING SN 11618972~
Item
Part number
Description
Q'ty
Chan.
Serial No.
Serv.
Remarks
BOOM SWING ASSY
BOOM SWING ASSY
1
0333123100
BRACKET
1
2
0423103800
PLATE
1
3
0333123030
PIN
1
0333123530
PIN
1
4
0011691002
PIN
1
5
0001601130
PIN
1
6
1900095900
SWING CYLINDER
1
7
0333123371
WASHER
1
8
1103040860
BOLT
1
9
0333123090
PIN
1
0333123590
PIN
1
10
1101041220
BOLT
2
11
0333123372
WASHER
1
12
1140020012
SPRING WASHER
2
13
1515600200
ADAPTOR
2
1420010110
* O-RING
1
14
1130240008
NUT
2
15
1652533017
CAP
4
16
0426109800
SHIM
17
0003600045
SHIM
18
0003600044
SHIM
20
1100040825
BOLT
4
24
0333123373
WASHER
1
26
0003900078
WASHER
4
0003900082
WASHER
4
C4B410-1
Reference:C4B410-1
Page:2-3-1
TB016 Book No. BD4Z105 S/N 11610001-
SWING STOPPER
1
2
Ref C4B040
Page
2-4
SWING STOPPER
Item
Part number
Description
Q'ty Chan. Serial No. Serv.
Remarks
STOPPER ASSY, swing
X03339-03000-0
1
0333903100
PLATE
1
2
1110041070
SCREW, cap
2
C4b041
Reference:C4B040
Page:2-4
TB016 Book No. BD4Z105 S/N 11610001-
TRAVEL LEVER
75
57
3
2
76
57
2
53
58
3
62
4
79
85
2-8
62
62
74
77
54
12-8
44
4
62
59
25
58
90
53
53
85
12
81
54
2-8
54
59
13-8
91
83
48
74
77
32
24
27
30
59
79
62
71
12-8
89
63
56
59
80
44
62
74
73
54
74
80
81
70
25
55
74
91
21
53
26
81
80
53
3-8
13
53
91
33
74
54
13-8
31
82
27
70
32
70
22
55
62
23
56
30
58
80
91
81
31
44
26
70
Ref C4B451
Page
2-5
TRAVEL LEVER
Item
Part number
Description
Q'ty
Chan.
Serial No.
Serv.
Remarks
LEVER ASSY, control
X03332-48300-2
LEVER ASSY, control (with
1161#~
X03332-48500-2 No. 23665
travel alarm)
2
0333236500
LEVER (R.H.)
1
0334242600
LEVER (R.H.)
1
1161#~
with travel alarm
2-8
1333002015
BUSHING
2
3
0333236200
LEVER (L.H.)
1
0334242650
LEVER (L.H.)
1
1161#~
with travel alarm
3-8
1333002015
BUSHING
2
4
0333236250
LEVER
2
12
0333248110
LEVER (R.H.)
1
12-8
1333002015
BUSHING
2
13
0333248130
LEVER (L.H.)
1
13-8
1333002015
BUSHING
2
21
0333236320
PLATE
1
22
0333236330
BAR
2
23
0333231480
PLATE
1
24
1900074800
CYLINDER, lock
1
25
1340010080
END, rod
2
26
1340010085
END, rod
2
27
0005008050
ROD
2
30
0005006060
ROD
2
31
0005500006
YOKE (R.H.)
2
32
0005600003
YOKE (L.H.)
2
33
0333236340
BRACKET
1
44
1100040625
BOLT
8
48
1100040825
BOLT
2
53
1130040006
NUT
10
54
1130040008
NUT
5
55
1131540006
NUT
2
56
1131540008
NUT
2
57
1131040012
NUT
2
58
1140020006
WASHER, spring
8
59
1140020008
WASHER, spring
5
62
1141110006
WASHER
12
63
1141110008
WASHER
2
70
0004005117
PIN
4
71
0333236350
PIN
2
73
1224010004
E-RING
1
74
0093208300
WASHER
6
75
1650203210
GRIP
1
76
1650202610
GRIP
1
77
0563217700
BOOT
2
79
1560011006
FITTING, grease
2
80
1225000006
WASHER
4
81
1225000008
WASHER
4
82
1130640024
NUT
1
83
1512340001
ELBOW
1
1420010110
O-RING
1
85
1560012006
FITTING, grease
2
89
1513300022
ELBOW
1
1420010110
O-RING
1
90
1501750002
PLUG
1
1420010110
O-RING
1
91
1214010005
PIN, snap
4
C4b452
Reference:C4B451
Page:2-5
TB016 Book No. BD4Z105 S/N 11610001-
SWING PEDAL & AUXILIARY PEDAL
47
8
79
42
59
62
67
43
74
41
63
8-5
53
47
88
66
53
59
44
69
49
53
25
11
64
45
74
29
58
42
8-5
84
59
7
53
84
54
44
9
19
26
47
53
67
10
53
74
43
9-5
53
59
53
9-5
10
63
66
62
69
74
79
88
25
59
84
59
7
81
47
54
79
84
54
41
11
85
62
47
18
1
59
28
62
68
62
79
25
18-8
59
74
47
56
65
81
54
18-8
74
74
14
59
54
81
91
52
26
6859
27
20
80
46
85
91
70
56
62
74
30
59
16
5
80
81
17
54
87
74
70
32
17-8
55
86
17-8
74
91
53
91
65
80
31
15
30
6
70
80
54
91
59
31
59
70
32
55
70
54
53
91
31
70
Ref C4B462
Page
2-6
SWING PEDAL & AUXILIARY PEDAL
Item
Part number
Description
Q'ty
Chan.
Serial No.
Serv.
Remarks
LEVER ASSY,
X03332-48300-2
control
LEVER ASSY,
1161#~
X03332-48500-2 No. 23665
control (with travel
alarm)
1
0333248100
BRACKET
1
5
0333236650
SHAFT
1
6
0333248010
SHAFT
1
7
0333234260
COVER
2
8
0333234270
PEDAL
1
8-5
1333002020
BUSHING
2
9
0333234290
PEDAL
1
9-5
1333002020
BUSHING
2
10
0333236270
BRACKET (R.H.)
1
A
11610001~11610463
0333248200
BRACKET (R.H.)
1
a(H)
11610464~
11
0333236280
BRACKET (L.H.)
1
A
11610001~11610463
0333248250
BRACKET (L.H.)
1
a(H)
11610464~
14
0333245060
LEVER
1
15
0333236290
LEVER
1
16
0333241200
LEVER
1
17
0333248150
LEVER
1
17-8
1333002015
BUSHING
2
18
0333248170
LEVER
1
18-8
1333002015
BUSHING
2
19
0333248190
BRACKET
1
20
0163209400
STOPPER
1
25
1340010080
END, rod
3
26
1340010085
END, rod
2
27
0005008050
ROD
1
28
0005008130
ROD
1
A
11610001~11610463
0005008140
ROD
1
a(H)
11610464~
29
1121040825
SET-SCREW
1
A
11610001~11610463
1121040832
SET-SCREW
1
a(H)
11610464~
30
0005006060
ROD
3
31
0005500006
YOKE (R.H.)
3
32
0005600003
YOKE (L.H.)
3
41
1100040680
BOLT
2
42
1100040635
BOLT
1
A
11610001~11610463
1100040640
BOLT
1
a(H)
11610464~
43
1100040620
BOLT
2
A
11610001~11610463
44
1100040625
BOLT
2
a(H)
11610464~
45
1100040616
BOLT
2
46
1100040816
BOLT
1
47
1100040820
BOLT
14
1100040820
BOLT
13
1161#~
with travel alarm
49
1100041025
BOLT
3
52
1121040808
SET-SCREW
1
53
1130040006
NUT
11
54
1130040008
NUT
8
55
1131540006
NUT
3
56
1131540008
NUT
2
58
1140020006
WASHER, spring
2
59
1140020008
WASHER, spring
21
62
1141110006
WASHER
6
63
1141110008
WASHER
6
64
1141550010
WASHER
3
65
1213000830
PIN, spring
2
66
1220000020
RING, snap
2
67
0003600034
WASHER
2
68
1332002022
MINI-PILLOW
2
69
1332052022
MINI-PILLOW
2
70
0004005117
PIN
6
74
0093208300
WASHER
7
79
1560011006
FITTING, grease
4
80
1225000006
WASHER
6
81
1225000008
WASHER
4
84
1225110006
WASHER, conical
4
85
1560012006
FITTING, grease
2
Reference:C4B462
Page:2-6
//////////////////////