BMW Motorcycle (R1100RT, R1100RS, R850/1100GS, R850/1100R). Manual - part 2

 

  Index      Manuals     BMW AG Motorcycle (R1100RT, R1100RS, R850/1100GS, R850/1100R). Repair Manual

 

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BMW Motorcycle (R1100RT, R1100RS, R850/1100GS, R850/1100R). Manual - part 2

 

 

00.6

21 Clutch

Connection

Nm

Nm

Clutch housing

Joint torque

40

40

oil screw threads lightly

Additional wrench angle

32°

Housing cover

18

18

Locknut on release lever

22

22

23 Gearbox

Oil filler plug

23

23

Oil drain plug

23

23

Gearbox cover to gearbox housing

9

9

Screw for neutral detent

13

13

clean thread + Loctite 243

Oil guide plate at gearbox housing

9

9

clean thread + Loctite 573, also apply Loctite 573 
to sealing face between oil baffle plate and gear-
box housing

Gearbox to engine block

22

22

Clutch lever to gearbox housing

18

18

Selector lever to selector shaft

9

9

Pedal to footrest plate

35

18

Model

R 1100 RS

R 1100 RT

00.7

31 Front fork

Connection

Nm

Nm

Clamp between fixed tubes and fork bridge

22

–

Screw connection between fixed tube and 
fork bridge

–

45 (free from oil and 
grease)

Control arm to ball joint

130

130

clean thread + Loctite 2701

Fork bridge to ball joint

130

–

clean threads 
+ Loctite 2701

–

Threaded journal to frame

–

130

–

clean threads   
+ Loctite 243

Ball joint to

fork slider tube bridge

230

230

Frame

230

–

Slider tube bridge to slider tube

22

–

clean thread 
+ Loctite 243

–

Screw plug to fixed fork tube

18

pressed fit, 
do not release

Clamping screws, quick-release axle

22

22

Control arm to engine

right 73

73

Screw cap

left 42

42

apply light coat of Never Seez to thread

Spring strut to frame

47

47

Spring strut to control arm

43
8.8 screw

43
8.8 screw

50
10.9 screw

50
10.9 screw

32 Steering

Handlebar at rubber mount

40

–

Rubber mount at fork bridge

40

–

Handlebar to fork bridge

–

21

Twistgrip to handlebar

7

7

Handlebar weight to fixed handlebar

20

–

Handlebar weight to handlebar

–

20

Handlebar weight to adjustable handlebar

7

7

clean threads
+ Loctite 2701

–

Model

R 1100 RS

R 1100 RT

00.8

33 Rear wheel drive

Connection

Nm

Nm

Oil drain plug

23

23

Oil filler plug

23

23

Threaded ring

118 (Hylomar SQ 32 M) 118 (Hylomar SQ 32 M)

Hexagon nut, input bevel gear

200

200

clean thread + Loctite 273

Housing cover

35

35

Fixed bearing journal

Swinging arm to gearbox/
Swinging arm at rear wheel drive

150

150

clean thread + Loctite 2701

Free bearing journal

Swinging arm to gearbox/
Swinging arm at rear wheel drive

7

7

clean thread + Loctite 2701

Locknut on free bearing journal

105

105

clean thread + Loctite 2701

Strut at rear wheel drive / gearbox

43

43

load motorcycle with approx. 85 kg and tighten 
loose strut

Spring strut to rear frame / rear swinging 
arm

43
8.8 screw

43
8.8 screw

50
10.9 screw

50
10.9 screw

Hydraulic spring adjuster at footrest plate

–

22

Model

R 1100 RS

R 1100 RT

00.9

34 Brakes

Connection

Nm

Nm

Brake caliper to slider tube

40

40

Brake caliper to rear wheel drive

40

40

Brake disc to front wheel

21

21

Brake disc to rear wheel drive

21

21

clean thread + Loctite 273

Brake hose to brake caliper, front/rear

15

15

Brake hose to fitting

15

15

Brake hose to flow distributor

15

15

Flow distributor to frame

9

9

Flow distributor to slider tube bridge

9

9

Flow distributor to holder/slider tube

–

9

Bleed screw on front brake caliper

7

7

Bleed screw on rear brake caliper

7

4

Master cylinder to footrest plate

9

9

Brake pedal to footrest plate

37

37

Handbrake lever pivot pinl

8

8

the Tuflok blue thread retaining agent can be 
slackened off and tightened several times if nec-
essary

ABS sensor

4 (handtight)

4 (handtight)

ABS unit to holder

M6 screw

9

9

M6 screw (Torx)

5

5

Brake line to ABS unit

15

15

Bleed screw to ABS unit

9

9

36 Wheels and tyres

Clamping screws, quick-release axle

22

22

Screw connection, quick-release axle

30

30

Screw on wheel nuts handtight, then tighten 
crosswise:

Initial tightening

50

105

50

105

Final tightening

Model

R 1100 RS

R 1100 RT

00.10

46 Frame

Connection

Nm

Nm

Rear frame to gearbox/engine

47

47

Screw connection on right of gearbo

at right of engine

at left of engine

at left of gearbox

Footrest plate to gearbox

22

22

Frame to engine

82

82

Struts to frame

47 
8.8 screw

47 
8.8 screw

58
10.9 screw

58
10.9 screw

Struts to engine

47

47

Guard hoop to cylinder head

20

20

Side stand to pivot mount

42

42

clean thread + Loctite 2701

Center stand to carrier plate

21

21

clean thread + Loctite 2701

Carrier plate for center stand to engine block

M12 screw

72

72

clean thread + Loctite 2701

M 8 screw (countersunk)

21

21

clean thread + Loctite 2701

Grab handle to rear frame

9

9

Lifting handle to rear frame

10

10

Footrest plate to rear frame

M 6 screw

9

–

M 8 screw

21

21

M 10 screw

42

–

Footrest to footrest plate

42

–

Fairing support bracket to frame

20

20

Model

R 1100 RS

R 1100 RT

00.11

51 Equipment

Connection

Nm

Nm

Ignition/steering lock to fork bridg

15

15

61 General electrical system

Horn to horn bracket

8

20

Ground (earth) strap to engine block

10

10

Rubber bushing for battery holder at gearbox

4

4

Model

R 1100 RS

R 1100 RT

00.12

Tightening torques R 850/1100 GS und R 850/1100 R

Model

R 850/1100 GS

R 850/1100 R

11 Engine

Connection

Nm

Nm

Cylinder head

Tightening sequence:

1. Tighten cylinder head nuts (oiled) crosswise

20

20

1.1 Tighten all nuts to correct torque for joint

1.2 Tighten all nuts to correct angle

90°

1.3 Tighten all nuts to correct angle

90°

2. M 10 screw

40

40

3. M   6 screw

9

9

After 1000 km, tighten cylinder head nuts crosswise:

1. Unfasten one nut

2. Tighten one nut to initial value

20

20

3. Tighten nut to wrench angle

180°

4. Unfasten/retighten M10 screw

40

40

Bearing cap on rocker shaft

15

15

Locknut on valve clearance adjusting screw

8

8

Cylinder head cover to cylinder head

8

8

Camshaft end cover to cylinder head

9

9

Air intake connection to cylinder head

9

9

Camshaft

Chain sprocket to camshaft

65

65

Camshaft bearing cap

15

15

Rotary breather

Vent line to alternator mount cover

M 8 screw

20

20

Banjo screw

25

25

Alternator mount cover

M 6 screw

9

9

M 8 screw

20

20

Auxiliary shaft

Chain sprocket to crankshaft

10

10

Chainwheel to auxiliary shaft

70

70

Chain tensioner housing to engine block

9

9

00.13

11 Engine

Connection

Nm

Nm

Oil filter

Oil filter

11

11

Oil drain plug

32

32

Oil pump

Mesh filter basket to engine block

9

9

Oil pump cover

9

9

Pressure relief valve

35

35

Oil pressure switch

30

30

Oil cooler

Oil cooler pipe to engine block

10

10

Cooling oil line - banjo screw

25

25

Cooling oil line - banjo screw with oil vent valve

25

25

Oil lines to oil cooler

25

–

Oil cooler to holder

9

9

Oil cooler return line to engine block

35

35

Oil cooler feed line to engine block

25

25

Screw-in union for oil cooler connection at 
engine block

35

35

Clean threads and apply Loctite 603 to inner and 
outer threads and in the contact face area

Cylinders

Tightening sequence:

1. M 8 screw

20

20

2. M 6 screw

9

9

3. Chain guide rail pivot screw

18

18

Timing chain

Chain tensioner

32

32

Connecting rod

Big end cap

Joint torque

20

20

Additional wrench angle

80°

Crankcase

Tightening sequence:

1. M 10 screw (oiled)

45

45

2. M  8 screw (oiled)

20

20

3. M 6 screw

9

9

Model

R 850/1100 GS

R 850/1100 R

 

 

 

 

 

 

 

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