BMW AG Motorcycle (F 650 GS). Manual - part 9

 

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BMW AG Motorcycle (F 650 GS). Manual - part 9

 

 

11.8

Piston rings

1st groove

Rectangular-section ring

Ring thickness
Ring thickness wear limit
End gap
End-gap wear limit
Groove-height wear limit
Ring float
Ring float, wear limit

mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)

1.2 (0.05)
1.15 (0.045)
0.2...0.4 (0.008...0.016)
1.0 (0.04)
1.30 (0.051)
0.03...0.065 (0.0012...0.0026)
0.15 (0.045)

2nd groove Micro-taper ring

Ring thickness
Ring thickness wear limit
End gap
End-gap wear limit
Groove-height wear limit
Ring float
Ring float, wear limit

mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)

1.5 (0.06)
1.45 (0.057)
0.2...0.4 (0.008...0.016)
1.0 (0.04)
1.6 (0.06)
0.03...0.065 (0.0012...0.0026)
0.15 (0.045)

3rd groove Spring-steel oil control ring

End gap
End-gap wear limit
Groove-height wear limit
Ring float
Ring float, wear limit

mm (in)
mm (in)
mm (in)
mm (in)
mm (in)

0.2...0.4 (0.008...0.016)
1.0 (0.04)
2.6 (0.10)
0.03...0.065 (0.0012...0.0026)
0.15 (0.045)

Piston pin

Piston pin dia.

Wear limit

mm (in) 21.98 (0.865)

Piston-pin play
in small end bore

Wear limit

in bore in piston

Wear limit

mm (in)
mm (in)
mm (in)
mm (in)

0.015...0.029 (0.0006...0.0011)
0.050 (0.0020)
0.012...0.021 (0.0005...0.0008)
0.050 (0.0020)

Cylinder

Bore 

Cylinder “A”
Wear limit

mm (in)
mm (in)

100.000...100.012 (3.9371...3.9376)
100.03 (3.9382)

Bore 

Cylinder “B”
Wear limit

mm (in)
mm (in)

100.012...100.024 (3.9376...3.9380)
100.04 (3.9387)

Timing chain

Wear limit
Distance from sealing face of plug to pis-
ton of chain tensioner

mm (in) 9.0 (0.35)

Clutch and gearbox

Clutch friction plates (8 plates)
Size per plate on installation
Wear limit for thickness of plate assembly 
(total)

mm (in)

mm (in)

3.45...3.55 (0.136...0.140)

27.5 (1.082)

Copper springs
Wear limit at 190 N

mm (in) 27.4 (1.079)

Oil pump

Oil pumps

primary/secondary

Technical Data

F 650 GS

11.9

Housing depth (primary)
Housing depth (secondary)
Wear limit, installed clearance (radial)
Wear limit, installed clearance (axial)

mm (in)
mm (in)
mm (in)
mm (in)

14 (0.6)
19 (0.7)
0.25 (0.010)
0.25 (0.010)

Technical Data

F 650 GS

11.10

11.11

Sectional view of engine

E110550

11.12

Engine oil circuit

1 Delivery pump
2 Oil tank
3 Check valve
4 Oil filter
5 Control valve
6 Low-pressure line (gearbox)
7 Low-pressure line (clutch)
8 High-pressure line (crankshaft)
9 High-pressure line (big end bearing)
10 High-pressure line (camshafts)
11 Chain tensioner
12 Spray nozzle (for piston)
13 Oil sump
14 Suction pump

F119109

11.13

Valve gear

E110440

11.14

Valves, components

E110450

11.15

Oil pumps, components

E110460

 

 

 

 

 

 

 

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