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BMW AG Motorcycle (F 650 GS). Manual - part 4

13 Fuel preparation and control

Air intake connection to cylinder head

Fuel filter to frame

Injector holder to throttle valve

Connecting flange, air filter box to battery carrier

Intake air silencer to retainer

Oil tank to intake air silencer

Throttle-valve potentiometer to throttle flap stub

Throttle lifter to throttle flap stub

5 (clean thread + Loctite 243)

16 Fuel tank and lines

Fuel tank to rear frame (M 8 stud)

Tank cover to fuel tank

Roll-over valve to fuel tank

Bracket, activated charcoal filter to fuel tank

Fuel pump to fuel tank

17 Radiator

Air duct to frame trussing

Expansion tank to radiator

Radiator to main frame

Water pump drain screw

Left engine block cover to engine block

Water pump cover

Temperature sensor in cylinder head

Bleed screw

Model

F 650 GS

Connection

00.9

18 Exhaust system

Oxygen sensor to exhaust

Exhaust manifold to cylinder head

Silencer to exhaust manifold (Torca clamp)

Silencer to rear frame

Guard to silencer

21 Clutch

Driver

140 (clean thread + Loctite 243)

Pressure plate

Engine block cover, left

23 Transmission

Selector lever to selector shaft

27 Drive chain

Drive pinion cover to engine

Chain takeup roller to frame

Chain sprocket to chain sprocket carrier

Quick-release shaft nut

100

Drive chain tensioning screws

Central nut to main shaft

140 (clean thread + Loctite 243)

Model

F 650 GS

Connection

31 Front forks

Fork stabiliser to fork leg

Clamp screws for fork bridges, top/bottom

Plate for bottom fork bridge to fork bridge

Oil drain plug

Damper retaining screw

Knurled nut/bearing preload

Locknut at upper fork bridge

32 Steering

Handlebar to fork bridge

Handlebar weight to handlebar

Clutch fitting to handlebar, M 6

Clutch switch to handlebar fitting

Pivot pin for brake lever

Locknut for pivot pin, clutch lever

33 Rear wheel drive

Suspension strut to frame

Suspension strut to angled lever

Knob for adjusting suspension-strut damping to holder 21

Holder, suspension-strut damping to frame

Swinging fork pivot shaft

100

Tension strut to swinging fork

Tension strut to angled lever

Angled lever to frame

Model

F 650 GS

Connection

00.11

34 Brakes

Bleed screw in front/rear brake calliper

Brake calliper to fork slider tube

Brake disc and sensor ring to front wheel

9 (clean thread + Loctite 243)

Brake disc to rear wheel

9 (clean thread + Loctite 243)

Brake fluid reservoir for rear brake to rear frame

1.5

Brake pedal to frame

Brake lines/hoses

Brake hose to brake calliper

Brake hose to brake lever fitting

Brake hose/brake line interfaces

Brake line to master brake cylinder, rear wheel

ABS

ABS sensor front/rear

ABS pressure modulator to holder

Holder for ABS pressure modulator to frame trans-
verse tube

Brake line to ABS pressure modulator

Sensor ring to rear wheel

5 (clean thread + Loctite 243)

Brake disc and sensor ring to front wheel

9 (clean thread + Loctite 243)

36 Wheels and tyres

Clamp nut, front quick-release axle

Front quick-release axle to fork leg

Rear quick-release axle to swinging arm

100

Chain sprocket to chain sprocket carrier

Model

F 650 GS

Connection

46 Frame

Body

Fairing sections/covers

Fairing support bracket to frame

Grip to rear frame

End trimmer to rear frame

Tail to rear frame

Seat lock to rear frame

Number-plate carrier to rear section of rear mudguard 3

Mudguards/wheel guards

Front mudguard, rear section to front section

Front mudguard to fork bridge

3 (clean thread + Loctite 243)

Rear mudguard, front and rear sections to rear frame

Rear mudguard, front section to bracket for case car-
rier

Wheel cover, bottom, to bracket

Wheel cover bracket to swinging arm

Frame

Footrest plate to main frame

Footrest rubber to rear footrest

Retaining bracket for intake air silencer to main frame 9

Engine guard to frame trussing

Rear frame to main frame, top

Rear frame to main frame, bottom

21 (clean thread + Loctite 2701)

Centre stand to main frame

Side stand undersection to main frame

Engine mounts

Engine/crankcase to main frame at rear

Engine/cylinder head to main frame at top

Engine/crankcase to engine mounting at front

Engine mounting to main frame

Model

F 650 GS

Connection

00.13

51 Equipment

Ignition/steering lock to fork bridge

61 General electrical equipment

ABS sensor cable to sliding tube

ABS sensor to brake calliper mount, rear

Clutch switch to handlebar fitting

Brake light switch to handlebar fitting

Brake light switch, footbrake, to frame

Wiring harness with electronic equipment box to frame 7

Lid of electronic equipment box to frame

Positive/ground leads, battery

Battery holder to battery tray

Voltage regulator to bracket

Horn to fork bridge

Ground terminal for wiring harness to engine block,
right

62 Instruments

Instrument cover to instrument cluster

63 Lights

Front turn indicator with cover to cockpit fairing

Rear light cluster to number-plate carrier

Model

F 650 GS

Connection

00.14

00.15

Key to maintenance intervals

Maintenance intervals consist of the first Inspection
(after the first 1,000 km/600 miles), the BMW Serv-
ice, BMW Inspection and BMW Annual Service.

Inspection 1,000 km/600 miles
BMW Running-in Check after the first 1,000 km
(600 miles).

BMW Service
After the first 10,000 km/6,000 miles and each ad-
ditional 20,000 km/12,000 miles (at 18,000 miles ...
30,000 miles ... 42,000 miles).

BMW Inspection
After the first 20,000 km/12,000 miles and each ad-
ditional 20,000 km/12,000 miles (at 24,000 miles ...
36,000 miles ... 48,000 miles).

BMW Annual Service
Certain tasks maintenance depend on elapsed time
as well as the distance the bike has covered. They
should therefore be carried out at least once a year
(e.g. replacing brake fluid).
If these tasks cannot be carried out during a Service
or an Inspection, a BMW Annual Service must be
performed.

In this Repair Manual, the individual maintenance in-
tervals are shown by the following codes:

— Inspection at 1,000 km (600 miles)......................I
— BMW Service at 10,000 km (6,000 miles)...........II
— BMW Inspection at 20,000 km (12,000 miles) .. III
— BMW Annual Service........................................ IV

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