Motorcycle BMW R1150RT. Manual - part 49
23.20
23 11
Checking and adjusting fully
assembled length of gearbox shafts
and selector drum
Checking and adjusting fully assembled length
of intermediate shaft
e
Attention:
Check and adjust the fully assembled length as de-
scribed below and install a spacing washer of the
correct thickness.
Before measuring, always make sure that the
grooved ball bearings are pressed fully home, even
if the shaft has not been disassembled and reas-
sembled.
•
Position dial gauge, BMW No. 23 4 762, in rear
locating bore of stand, BMW No. 23 4 761, and
set to 0.2 mm (0.0078 in) preload.
•
Using dial gauge, zero to dimension “A” of the
zero gauge, BMW No. 23 4 763.
•
Pull off the input-side grooved ball bearing with
universal puller, BMW No. 00 7 500.
•
Remove the spacing washer.
•
Place reference washer, BMW No. 23 4 765, on
the intermediate shaft.
•
Place the grooved ball bearing on the reference
washer.
•
Insert intermediate shaft in measuring stand.
•
Using the dial gauge, measure the deviation from
zero of dimension “B” at
the inner bearing race.
Deviation from zero is equivalent to the thickness
“C” of spacer (1).
•
Place spacer (1) of correct thickness on
inner bearing race and check deviation from ze-
ro.
A = B + C
e
Attention:
The maximum deviation from zero must not be ex-
ceeded.
•
Remove the intermediate shaft from the measur-
ing fixture.
•
Remove spacing washer, grooved ball bearing
and reference washer.
•
Place a spacing washer (1) of the correct thick-
ness on the intermediate shaft and press on the
grooved ball bearing.
Reference dimension for intermediate shaft:
The maximum permissible deviation from zero is
........................ -0.05…0.00 mm (-0.0019…0.00 in)
0
90
10
20
30
40
50
60
70
80
0
90
10
20
30
40
50
60
70
80
0
90
10
20
30
40
50
60
70
80
KR230181
23 4 763
23 4 761
23 4 762
23 4 765
0.2
1
3
2
1
C
B
A