Aprilia scooter (manual) - part 2

  Главная      Учебники - Мотоциклы      Скутер Априлия. Aaprilia scooter (manual)

 поиск по сайту

 

 

 

 

 

 

 

 

содержание   ..  1  2  3  4  5   ..

 

 

Aprilia scooter (manual) - part 2

 

 

    1. TECHNICAL DATA

      1. TECHNICAL DATA


         

        DIMENSIONS

        Max. length

        2100 mm

        Max. width (rear-view mirrors included)

        900 mm

        Seat height

        790 mm

        Max. height (front part of the fairing included)

        1400 mm

        Min. ground clearance

        190 mm

        Unladen weight (in the direction of travel)

        160 kg

        Wheel base

        1470 mm

        ENGINE

        Make

        Piaggio Leader 125 4T 4V water-cooled

        Make (200)

        Piaggio Leader 200 4T 4V water-cooled

        Type

        Single-cylinder, four-stroke with four valves, wet forced lubrication, overhead camshaft.

        Number of cylinders

        1

        Total displacement

        124 cu. cm

        Total displacement (200)

        197.75 cu. cm

        Bore/stroke

        57 mm /48.6 mm

        Bore/stroke (200)

        72 mm /48.6 mm

        Intake valve clearance

        0.10

        Exhaust valve clearance

        0.15

        Compression ratio

        12.5 ± 0.5: 1

        Compression ratio (200)

        11.5 ± 0.5: 1

        Starting

        Electric

        Engine idling rpm

        1750 ± 100 rpm

        Clutch

        Centrifugal type

        Gearbox

        Automatic

        Cooling system

        Liquid-type (50% water + 50% coolant), with forced circulation

        CAPACITY

        Fuel (with reserve)

        10.5 liters

        Fuel reserve

        1.5 liters

        Engine oil

         

        - changing engine oil only

        1000 cu. cm

        - changing engine oil and engine oil filter

        1100 cu. cm

        - changing for engine overhaul

        1150 cu. cm

        Transmission oil

        250 cu. cm

        Coolant

        1.2 liters

        Seats

        2

        Vehicle max. load (rider + passenger + luggage)

        210 kg

        TRANSMISSION

        Variator

        Continuous automatic

        Primary

        With V-belt

        Secondary

        Gear-type

        Engine/wheel total ratio (125)

         

        - short

        1:28.03

        - long

        1:8.41

        Total wheel/engine ratio (200)

         

        - short

        1:21.05

        - long

        1:7.37

        CARBURETOR

        Model (125)

        WVF 7C* ø29 WALBRO

        Model (200)

        CVK 7C* 30 KEIHIN

        Model (200)

        WVF 7D* ø29 WALBRO

        FUEL SUPPLY

        Type

        Vacuum pump

        Fuel

        Premium-grade petrol, min. O.N. 95 (N.O.R.M.) and 85 (N.O.M.M.)

        FRAME

        Type

        Single-beam with twin overlapped cradle

        Steering inclination angle

        27°

        Trail

        104 mm


         

        SUSPENSIONS

        Front

        telescopic fork with hydraulic operation

        Stroke

        110 mm

        Rear

        n. 1 Hydraulic monoshock

        Stroke

        105 mm

        BRAKES

        Front

        Hydraulic disc brake -  240 mm

        Rear

        Hydraulic disc brake -  190 mm (combined with front brake)

        WHEELS

        Rims

         

        Front

        E – 13 x 3.00 DOT - D

        Rear

        E – 13 x 3.50 DOT - D

        TYRES

        Front

        110/90 – 13" 56P

        Rear

        130/70 – 13" 63P

        STANDARD INFLATING PRESSURE

        Front

        210 kPa

        Rear

        220 kPa

        INFLATING PRESSURE WITH PASSENGER

        Front

        220 kPa

        Rear

        240 kPa

        STARTING

        Type

        Magneti Marelli capacity-discharge type with variable advance

        Ignition advance

        15° ± 1 – 2000 rpm 10° ± 1 – 2000 rpm

        Ignition advance (200)

        34° ± 1 – 6000 rpm 32° ± 1 – 6500 rpm

        Standard spark plug

        NGKCR8EB

        Spark plug gap

        0.7 0.8 mm

        ELECTRIC SYSTEM

        Battery

        12 V – 12 Ah

        Fuses

        20 – 15 – 7.5 A

        Generator (with permanent magnet)

        12 V – 180 W

        BULBS

        Low beam

        12 V – 55 W

        High beam (F)

        12 V – 55 W

        Parking light

        12 V – 16 W

        Direction indicators

        12 V – 10 W

        Tail lights/Number plate light/ Stop light

        12 V – 5 W / 21 W

        WARNING LIGHTS

        Instrument panel lights

        12 V – 1.2 W

        Direction indicators

        12 V – 1.2 W

        Engine oil pressure

        12 V – 1.2 W

        Low beam

        12 V – 1.2 W

        High beam

        12 V – 1.2 W

        Fuel reserve

        12 V – 1.2 W

      2. DECALS INSTRUCTIONS

Should some frame parts be removed:

image NOTE

Plastic and painted parts shall be handled

with care. Do not score or damage them. Operate with care.

Do not damage keys and/or keyways.

When sticking decals, carefully follow the instructions listed below.


 

Recommended tools:

- Medium-strength spatule (1);


 

image

NOTE Soft spatules, such as those used on windshield wipers, do not usually sufficiently remove the water under the decal.

  • sponge or sprayer (2) with water.

    NOTE Add some detergent (1-3%) to water and then shake it to produce foam bubbles.

    To apply decals, proceed as follows:

  • Position the decal (3) in upside-down position on the work bench.

  • Keep the decal flat and pressed on the work bench and remove the protective film (4) completely.

    NOTE The use of a sprayer (2) is recommended.


     

    image

    In case you are using a sponge, apply it on the surface without exerting any pressure in order not to damage the adhesive.

  • Wet the adhesive surface with suds.

  • Apply the decal (3) on the surface you wish to decorate and position it correctly.

    NOTE Press the spatule with constant movements, working from the center towards the edge of the decal.


     

    image

  • Apply a moderate pressure on the decal surface with the spatule (1) until all the excess soap and water under the decal itself have been completely removed.

    NOTE Do not lift the decal corners and/or edges.

  • Using a cloth and working from inwards to outwards, dry the decal.

  • Use again the spatule. Press evenly as much as possible. Always work starting from the center to the outside and take special care to the corners and edges in order to ensure an even adhesion on the whole surface.


     

    image

    NOTE If present, remove the application tape (5) 20 to 30 minutes after applying the decal.

  • Remove the application tape (5) from the decal surface.

  • To ensure a good adhesion, use the spatule again by taking special care to the corners and edges.


     

    image

    NOTE When using the wet method, the decal final adhesion level will be reached around 48 hours after the application.

  • After having removed the application tape, make sure that no blisters are present on the surface.

    Should some blisters be present, proceed as follows:

  • Using a pin or a cutter (6) cut the blister (7).

  • Use the spatule (1) starting from the side opposite to the cut and press the blister to make the air come out.


     

    The application tape is used to make the makes and letters application easier, namely to position them correctly on the surface you wish to decorate and to reinforce the adhesive during application.

      1. PRODUCTS

        image

        image

        image

        image

        image

        image

        image

        image

        image

        1. LUBRICANT CHART


           

          LUBRICANT

          PRODUCT

          Engine oil

          RECOMMENDED: SUPERBIKE 4, SAE 5W – 40 or image 4T FORMULA RACING, SAE 5W - 40.

          As an alternative to the recommended oils, it is possible to use select oils having properties in compliance with or even above A.P.I. SJ specifications.

          Transmission oil

          RECOMMENDED: F.C., SAE 75W 90 or image GEAR SYNTH, SAE 75W - 90.

          As an alternative to the recommended oil, use select oils having properties in compliance with or even above A.P.I. GL3 specifications

          Fork oil

          RECOMMENDED: F.A. 5W or F.A. 20W, as an alternative image FORK 5W or FORK 20W.

          Should you wish to reach an average behavior between those offered by image F.A. 5W and by image F.A. 20W or FORK 5W and by

          FORK 20W, mix the products as follows:

          SAE 10W =image F.A. 5W 67% of the volume, +image F.A. 20W 33% of the volume.

          image FORK 5W 67% of the volume + image FORK 20W 33% of the volume.

          SAE 15W =image F.A. 5W 33% of the volume, +image F.A. 20W 67% of the volume.

          image FORK 5W 33% of the volume + image FORK 20W 67% of the volume.

          Bearings and other lubrication points

          RECOMMENDED: BIMOL GREASE 481 + image GREASE SM2.

          As an alternative to the recommended product, use select oil for rolling bearings, useful temperature range -30°C…+140°C, dripping point 150°C…230°C, highly anticorrosive, water and oxidization resistant.

          Battery terminals

          Neutral grease or vaseline.

          Brake fluid

          The braking system is filled with Autofluid FR. DOT 4 (DOT 5 can be used as well) + image BRAKE 5.1 DOT 4 (DOT 5 compatible).

          NOTE Before mixing different makes or types of oil, check their compatibility.

          As an alternative to the recommended fluid, use fluids having properties in compliance with or even above SAE J1703, NHTSA 116 DOT 4, ISO 4925 specifications.

          Engine coolant

          RECOMMENDED: ECOBLU – 40° C + image COOL.

          As an alternative to the recommended fluid, use fluids having properties in compliance or even above basic ethylene glicol CUNA NC 956-16 specifications.

        2. USE OF PRODUCTS

    For all maintenance operations, use the product listed below only.

    The listed materials have been tested for many years and are suitable for all the applications specified by the manufacturer.

    NOTE Consumer goods with part numbers are available upon request (see table)

    PRODUCT SPECIFICATIONS


     

    Description

    Use

    Molykote 111 / N. ROTAX 897 161

    image

     

    LOCTITE ANTI-SEIZE 76710 N. ROTAX 297 431

    image

     

    Lubricate

    - All ball bearings, sintered discs, gears, cylinder walls, if not otherwise specified.

    Grease

    - Oil seals lips, if not otherwise specified.

    Gearbox oil

    - Engine oil SAE 30, 0.6 l

    Engine oil

    - Premium 2-stroke engine oil

    LOCTITE 221 / N. ROTAX 899 785

    image

     

    LOCTITE 648 / N. ROTAX 899 788

    image

     

    Silastic 732 RTV / N. ROTAX 297386

    image

     
    • Clearance between the two oil seals of the coolant pump.

    • Starting driving gears.

    • Crankshaft ball-bearing housings.

    • Countershaft ball-bearing housings.

    • Gearshafts ball-bearing housings.

    • Countershaft bearing locking washer retaining oval- headed screw. Starter pedal gear washer retaining oval-headed screw (RX only).

    • Coupling gear stopper retaining socket head screw.

    • Electric starting device retaining socket head screws.

    • Oil pump retaining socket head screws.

    • All “Taptite” screws for casing and clutch cover reassembly.

    • Flywheel-to-crankshaft fixing hexagon nut.

    • Water tube into casing.

    • Electric starting device hole cover into casing (RX only)

    • Neutral indicator contact screw.

    • Ignition cable seal.

      1. TIGHTENING

        1. GENERAL TIGHTENING TORQUE SETTINGS

    The table shows the tightening toque settings for 8.8 class screws made of steel/aluminum or other similar materials.


     

    Screw or bolt thread

    Wrench

    Tightening torque

    Nm

    kgm

    M 4

    7

    3

    0.3

    M 5

    8

    6

    0.6

    M 6

    10

    10

    1.0

    M 8

    12

    25

    2.5

    M 10

    14

    50

    5.0

    M 12

    17

    80

    8.0

    M 14

    19

    135

    13.5

    M 16

    22

    210

    21.0

    image

    For special couplings on this vehicle, refer to 2.3.2.

    image

    If not otherwise specified, the tightening torque settings refer to clean, dry and ambient temperature threads.

    NOTE In order to avoid any possible deformation and/or wrong coupling, please tighten screws and bolts as follows:

  • Tighten all fasteners by hand.

  • Apply half of the recommended tightening torque value and tighten the opposite parts: (A) and (B); (C) and (D).

  • Repeat the above operation by tightening to the specified torque value.

NOTE The pressure on the fastening parts will be thus evenly distributed on the coupling surface.


 

ROUTINE MAINTENANCE 2

SUMMARY

    1. ROUTINE MAINTENANCE 3

      1. INTRODUCTION 3

      2. ROUTINE MAINTENANCE TABLE 4

    2. POINTS TO BE LUBRICATED 5

      1. POINTS TO BE LUBRICATED 5

    3. TIGHTENING 6

      1. NUT, BOLT, SCREW TIGHTENING 6

      2. FASTENING ELEMENTS 7

    4. BATTERY 9

      1. BATTERY 9

      2. CHECKING AND CLEANING THE TERMINALS 10

      3. CHECKING THE BATTERY ELECTROLYTE LEVEL 11

      4. RECHARGING THE BATTERY 12

      5. LONG INACTIVITY OF THE BATTERY 13

    5. ELECTRICAL PARTS 14

      1. ELECTRICAL PARTS 14

    6. SPARK PLUGS 15

      1. SPARK PLUGS 15

    7. AIR CLEANER 17

      1. AIR CLEANER 17

    8. TUBES 18

      1. TUBES 18

    9. COOLANT 19

      1. CHECKING AND TOPPING UP THE COOLANT LEVEL 19

      2. CLEANING THE RADIATOR. 20

    10. BRAKE FLUID 21

      1. CHECKING AND TOPPING UP THE BRAKE FLUID 21

      2. CHANGING THE BRAKE FLUID 23

      3. CHECKING THE BRAKE PAD WEAR 24

      4. BLEEDING THE BRAKING SYSTEMS 25

    11. ENGINE OIL 28

      1. CHECKING THE ENGINE OIL LEVEL AND TOPPING UP 28

      2. CHANGING THE ENGINE OIL AND THE OIL FILTER 29

    12. TRANSMISSION OIL 30

      1. CHECKING AND TOPPING UP THE TRANSMISSION OIL 30

      2. CHANGING THE TRANSMISSION OIL 31

    13. THROTTLE 32

      1. THROTTLE 32

      2. IDLING ADJUSTMENT 34

    14. FRONT END 35

      1. STEERING 35

      2. FRONT SUSPENSION 36

    15. REAR AXLE 37

      1. CHECKING THE ENGINE AXLE 37

      2. REAR SUSPENSION INSPECTION 38

    16. WHEELS 39

      1. WHEELS 39

    17. TYRES 40

      1. TYRES 40

    18. EXHAUST SYSTEM 41

      1. EXHAUST MANIFOLD NUTS 41

    1. ROUTINE MAINTENANCE

      1. INTRODUCTION

        To keep your vehicle in top performance conditions, aprilia strongly recommends to respect the routine maintenance schedule for the different parts of the vehicle.

        This section describes the routine maintenance operations for vehicle main components.


         

        image DANGER

        Before beginning any service operations or inspection of the vehicle, switch off the engine and remove

        the key, wait until the engine and the exhaust system have cooled down and, if possible, lift the vehicle with the proper equipment onto firm and flat ground. Keep away from the red-hot parts of the engine and of the exhaust system, in order to avoid burns. Do not hold any mechanical piece or other parts of the vehicle with your mouth: the components are not edible and some of them are harmful or even toxic. If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order.

      2. ROUTINE MAINTENANCE TABLE


         


         

        Parts

        After running-in [1000 km

        (621 mi)]

        Every 6000 km

        (3728 mi) or

        8 months

        Every 12000 km

        (7456 mi) or

        16 months

         

        Rear shock absorbers

           

        1

           

        1

           

        -

         

        Battery –Electrolyte level

           

        1

           

        1

           

        -

         

        Spark plug

           

        1

           

        1

           

        3

         

        Carburetor – Idling speed

           

        4

           

        -

           

        1

        Drive chain – Variator rollers – Variator plastic slides

        -

        1

        3

        Variator belt 125-200

        -

        3

        -

        Steering bearings

        1

        1

        -

        Wheel bearings

        -

        1

        -

         

        Air cleaner

           

        -

           

        2

           

        -

         

        Engine oil filter

           

        3

           

        3

           

        -

        Variator filter

        -

        2

        -

         

        Throttle control operation

           

        1

           

        1

           

        -

         

        Brake locking operation

           

        1

           

        1

           

        -

        Clutch jaws

        -

        -

        1

         

        Variator grease

           

        -

           

        3

           

        -

         

        Stop light switch

           

        -

           

        1

           

        -

        Brake fluid

        1

        1

        1 every two years: 3

        Coolant

        1

         

        Every 2000 km (1243 mi): 1 – Every sixteen months: 3

        Engine oil

        3

         

        Every 3000 km (1864 mi): 1 – Every 6000

        km (3728 mi): 3

        Front suspension oil

        1

        1

        3

        Transmission oil

        3

         

        Every 6000 km (3728 mi): 1 – Every 24000

        km (14913 mi): 3

         

        Headlamp aim and operation

           

        -

         

        1

        -

         

        Tyres – Inflating pressure

           

        every month: 1

        Engine oil filter mesh and magnetic screw

        1

        1

        -

        Variator rollers and plastic slides 125-200

        -

        1

        3

        Wheels - Tyres

        -

        1

        -

        Nut, bolt, screw tightening

        1

        1

        -

        Head nuts tightening

        1

        -

        -

        Front suspension

        1

        1

        -

        Brake fluid bleeding

        1

        -

        -

        Fuel line

        -

        1

        Every two years: 3

        Brake pads wear

        1

        Every 2000 km (1243 mi): 1

        Fuel filter

        -

        1

        3

        Cooler cleaning

        -

        2

        -


         

        1 = check and clean, adjust, lubricate or change, if necessary; 2 = clean; 3 = change; 4 = adjust.

        Perform the maintenance operations more often if the vehicle is used in rainy or dusty areas, on uneven surfaces or on racetracks.


         

        image

        ( image) = OPERATIONS TO BE MADE ALSO BY THE USER

        (**) = Check every fifteen days or at the recommended intervals.

    2. POINTS TO BE LUBRICATED

      1. POINTS TO BE LUBRICATED

A good lubrication ensures vehicle smooth operation and durability.

NOTE Before lubrication, clean all parts from any rust deposits, grease, dirt or dust.

The points to be lubricated are specified in the “LUBRICATING CHART”.

LUBRICATING CHART

  1. Steering bearings

  2. Rear wheel shaft and bearing

  3. Center stand spindle

  4. Side stand spindle

  5. Front wheel shaft and bearings

image

= Grease

image

= Oil


 

image

    1. TIGHTENING

      1. NUT, BOLT, SCREW TIGHTENING


         

        Check all fastening parts with accuracy. Mainly check all safety-related components and, in particular:

        • Handlebar-to-upper plate fastener;

        • Front brake control lever;

        • Clutch control lever;

        • Fuel delivery line;

        • Plate-to-front fork fastener;

        • Front wheel shaft fork clamps;

        • Front wheel;

        • Front brake line couplings;

        • Front brake disc;

        • Front brake calliper;

        • Engine;

        • Sprocket;

        • Rear brake control lever;

        • Rear swingarm;

        • Rear swingarm levers;

        • Rear shock absorber;

        • Rear wheel;

        • Rear brake disc;

        • Rear brake calliper;

        • Rear brake line couplings.


           

          image WARNING

          The fastening elements shall be tightened to

          image

          the specified torque value. Apply LOCTITE ONLY where indicated, see 2.3.2.

          image

          Lubricate only the parts specified in the table

          2.3.2.

      2. FASTENING ELEMENTS

        Check and, if necessary, tighten after the first 1000 km (621 mi) and after every 6000 km (3728 mi) or 8 months.


         

        image WARNING

        The fastening elements specified in the table must be tightened to the specified torque value using a

        torque wrench and, where recommended, applying LOCTITE ®. The highlighted parts (image) are safety components.


         

        Notes:

        L243 = tighten with Loctite® 243 Lub = lubricate


         

        FRAME

         

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Splitter-to-frame fitting

         

        M6

        10

        1.0

         

        Arc-to-frame fixing

         

        M6

        12

        1.2

         

        Locking ring nut

        3

        M25x1.5

        45

        4.5

         

        Key-operated switch retaining tear screw

        1

        M6x25

        Tearing

        Tearing

         

        Key-operated switch fastening screw

        4

        M6x25

        8.5

        0.85

         

        STAND

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Centre stand-to-engine fastener

        1

        M10

        27

        2.7

         

        Side stand-to-frame fastener

         

        M10

        20

        2.0

         

        CONNECTING RODS

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Con-rod-to frame fixing

         

        M12 pin

        60

        6.0

         

        Con-rod-to-engine fixing

         

        M10 pin

        40

        4.0

         

        Con-rod/con-rod fixing

         

        M12 pin

        60

        6.0

         

        Silencer fixing

         

        M8

        25

        2.5

         

        REAR SUSPENSION

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Rear shock absorber-to- frame fastener

         

        M10

        50

        5.0

         

        Rear shock absorber-to- engine fastener

         

        M10

        50

        5.0

         

        Rear shock absorber-to-frame fasteners

         

        M8x50

        25

        2.5

         

        FILTER BOX

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Filter box-to-engine fastener

        1

        M6x45

        8

        0.8

         

        Filter box-to-engine fastener

        1

        M6x55

        8

        0.8

         

        EXHAUST SYSTEM

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Manifold-to-head fixing

        2

        M7 nut

        17

        1.7

         

        Plate-silencer fixing

        3

        M8x40

        25

        2.5

         

        Manifold clamp fixing

        1

         

        10

        1.0

         

        Muffler mount fixing

        2

        M8x40

        25

        2.5

         

        FRONT WHEEL

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Wheel shaft

        1

        M12

        40

        4.0

         

        Safety screw

         

        M6

        12

        1.2

         

        REAR WHEEL

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Wheel nut

         

        M16x1.5

        110

        11.0

         


         

        FRONT AND REAR BRAKES

         

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Front calliper fixing

        1

        M8x40

        25

        2.5

         

        Front calliper fixing

        1

        M8x45

        25

        2.5

         

        Rear calliper fixing

        2

        M8x40

        25

        2.5

         

        Rear brake cable retainer

        1

        M6x20

        12

        1.2

         

        Front calliper fixing

        2

        M6x35

        12

        1.2

         

        HANDLEBARS AND CONTROLS

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Clamp closing screw

        1

        M10

        45

        4.5

         

        Safety screw

        1

        M8

        20

        2.0

         

        FRONT BODY

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Mudguard-to-fork fixing

         

        M5 collar

        0.7

        0.07

         

        Mirrors-to-arc fixing

         

        M6x30

        10

        1.0

         

        CENTRAL BODY

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Self-tapping screw

         

        4.2

        0.3

        0.03

         

        Screw with collar

         

        M5

             

        REAR BODY

                 

        Description

        Q.ty

        Screw/Nut

        Nm

        Kgm

        Notes

        Handgrip-to-frame fixing

        2

        M8x60

        24

        2.4

         

        Handgrip-to-frame fixing

        2

        M6x40

        10

        1.0

         
    2. BATTERY

      image

      1. BATTERY Carefully read 1.2.1.

        Two different types of battery are available on the market:

        • battery needing to be maintained with plugs;

        • maintenance-free battery without plugs needing no electrolyte level check and topping up.

          After the first 1000 km (621 mi) and then every 6000 km (3728 mi) or 8 months, check the electrolyte level and the terminals correct tightening.


           

          image DANGER

          The battery electrolyte is a toxic, caustic

          substance containing sulphuric acid and thus able to cause severe burns in case of contact. Always wear protective clothes, a mask and/or eye protectors when handling this fluid.

          If the electrolyte gets in contact with the skin, carefully wash the parts of your body that get in contact with the fluid with abundant fresh water.

          In the event of contact with your eyes, carefully wash them with water for fifteen minutes and then consult immediately an eye specialist.

          Should you accidentally drink some fluid, drink abundant water or milk, then drink magnesia milk or vegetable oil and consult immediately a doctor.

          Battery releases explosive gases.

          Keep flames, sparks, cigarettes and any other heat source away from the battery.

          During recharging or use, make sure that the room is properly ventilated and avoid inhaling the gases released during recharging.

          KEEP AWAY FROM CHILDREN.

          Take care not to lean the vehicle to avoid dangerous spills of the battery fluid.


           

          image WARNING

          Never reverse connection of the battery cables.

          Connect and disconnect the battery with the ignition switch in position “image”.

          Connect first the positive cable (+) and then the negative cable (-).

          Disconnect following the reverse order.


           

          image

      2. CHECKING AND CLEANING THE TERMINALS


         

        image

        Carefully read 2.4.1.


         

        • Make sure that the ignition switch is in position "image".

        • Raise the seat.

        • Undo and remove the two screws (1).

        • Remove battery protection.


           

          image

        • Make sure that the cable terminals (2) and the battery terminals (3):

          • in good conditions (and not corroded or covered with deposits);

          • covered with neutral grease or vaseline. If necessary, proceed as follows:

        • Disconnect the negative cable (-) first and the positive one (+).

        • Brush the wire with a wire brush, in order to eliminate any trace of corrosion.

        • Reconnect the positive terminal (+) first and then the negative one (-).

        • Cover the terminals of the cables and of the battery with neutral grease or vaseline.


           

          image

      3. CHECKING THE BATTERY ELECTROLYTE LEVEL

        image

        Carefully read 2.4.1.


         

        To check battery electrolyte level, proceed as follows:

        • Raise the vehicle on center stand.

        • Raise the seat.

        • Undo and remove the two screws (1).

        • Remove battery protection.


           

          image

        • Make sure that the fluid level is included between the

          “MIN” and “MAX” marks, etched on the battery side.

          image

          If this is not the case:

        • Remove the battery, see 7.2.1.

        • Remove battery plugs.


           

          image WARNING

          Top up the electrolyte using distilled water

          only. Do not fill above the “MAX” mark as the level increases during recharging.


           

        • Top up with distilled water.

          image

      4. RECHARGING THE BATTERY Carefully read 2.4.1.


         

        NOTE If the battery is almost fully flat, when the starting button "image" is pressed, the starting relay will issue a vibrating noise.

        Do not remove the battery plugs: without plugs the battery may be damaged.

        image

        • Remove the battery, see 7.2.1.

          image

        • Remove plugs.

        • Check the battery electrolyte level, see 2.4.3.

        • Connect the battery with a battery charger.

        • Recharge the battery with 1/10th of its amperage.

        • Once finished, check the electrolyte level once again and, if necessary, top up using distilled water.

        • Refit battery plugs.


           

          image WARNING

          Reassemble the battery only 5 to 10 minutes

          after disconnecting the recharge apparatus, since the battery continues to produce gas for a short lapse of time.

          image

      5. LONG INACTIVITY OF THE BATTERY Carefully read 2.4.1.

image WARNING

If the vehicle remains unused for more than

twenty days, disconnect the 20A fuses.

The removal of the 20A fuses requires the setting to zero of the following functions: digital clock and red line setting.

To reset these functions.


 

image

  • If the vehicle remains unused for more than fifteen days, it is necessary to recharge the battery, in order to prevent its sulphation, see 2.4.4.

    image

  • Remove the battery, see 7.2.1., and put it in a cool and dry place.

  • It is important to check the charge periodically (about once a month), during the winter or when the vehicle remains unused, in order to prevent the deterioration of the battery.

    image

  • Recharge it completely with a normal charge, see

    2.4.4.

    NOTE If the battery remains on the vehicle, disconnect the cables from the terminals.

 

 

 

 

 

 

 

содержание   ..  1  2  3  4  5   ..