Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 475

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 475

 

 

SERVICE SPECIFICATIONS  –  A750F AUTOMATIC TRANSMISSION

SS–27

SS

AUTOMATIC TRANSMISSION UNIT

OIL PUMP

CLUTCH DRUM AND INPUT SHAFT

Lock-up point
Throttle valve opening 5%

D position
5th gear

Lock-up ON

47 to 51 mph (75 to 82 km/h)

Lock-up OFF

42 to 46 mph (68 to 74 km/h )

4 position
4th gear

Lock-up ON

45 to 48 mph (72 to 78 km/h)

Lock-up OFF

40 to 43 mph (64 to 70 km/h )

1st and reverse return spring free length

Standard: 23.74 mm (0.9347 in.)

Rear planetary gear pinion thrust clearance

Standard: 0.2 to 0.6 mm (0.008 to 0.024 in.)

Rear planetary gear bushing inside diameter

Standard: 20.075 mm (0.7904 in.)

1st and reverse brake pack clearance 

0.8 to 1.1 mm (0.031 to 0.043 in.)

Flange thickness (1st and reverse brake)

Mark 0: 0 mm (0 in.)
Mark 2: 0.2 mm (0.008 in.)
Mark 4: 0.4 mm (0.016 in.)
Mark 6: 0.6 mm (0.024 in.)
Mark 8: 0.8 mm (0.031 in.)
Mark 10: 1.0 mm (0.039 in.)
Mark 12: 1.2 mm (0.047 in.)
Mark 14: 1.4 mm (0.055 in.)

Intermediate shaft run out

Standard: 0.08 mm (0.003 in.)

Intermediate shaft diameter

Standard A: 25.962 to 25.975 mm (1.022 to 1.023 in.)
Standard B: 25.962 to 25.975 mm (1.022 to 1.023 in.)
Standard C: 32.062 to 32.075 mm (1.262 to 1.263 in.)
Standard D: 32.062 to 32.075 mm (1.262 to 1.263 in.)

Rear planetary ring gear flange bushing inside diameter

Standard: 32.18 mm (1.2667 in.)

Center planetary gear pinion thrust clearance

Standard: 0.12 to 0.68 mm (0.005 to 0.027 in.)

Brake piston return spring No.2 free length

Standard: 17.45 mm (0.687 in.)

Brake piston return spring free length

Standard: 17.05 mm (0.671 in.)

Front planetary gear pinion thrust clearance

Standard: 0.20 to 0.60 mm (0.008 to 0.024 in.)

Front planetary gear bushing inside diameter

Standard: 57.48 mm (2.263 in.)

Brake piston No.1 piston stroke

0.42 to 0.72 mm (0.017 to 0.028 in.)

Flange thickness (brake piston No.1)

Mark 0: 2.0 mm (0.079 in.)
Mark 1: 2.2 mm (0.087 in.)
Mark 2: 2.4 mm (0.094 in.)
Mark 3: 2.6 mm (0.102 in.)

Brake piston return spring No.3 free length

Standard: 15.72 mm (0.619 in.)

Body clearance

Standard: 0.10 to 0.17 mm (0.0039 to 0.0067 in.)

Maximum: 0.17 mm (0.0067 in.)

Tip clearance

Standard: 0.07 to 0.15 mm (0.0028 to 0.0059 in.)

Maximum: 0.15 mm (0.0059 in.)

Side clearance

Standard: 0.02 to 0.05 mm (0.0008 to 0.0020 in.)

Maximum: 0.05 mm (0.0020 in.)

Drive and driven gear thickness

Mark 0: 10.740 to 10.749 mm (0.4228 to 0.4232 in.)

Mark 1: 10.750 to 10.759 mm (0.4232 to 0.4236 in.)

Mark 2: 10.760 to 10.769 mm (0.4236 to 0.4240 in.)

Mark 3: 10.770 to 10.779 mm (0.4240 to 0.4244 in.)

Mark 4: 10.780 to 10.789 mm (0.4244 to 0.4248 in.)

Starter shaft bushing inside diameter

Standard (Front side): 21.577 mm (0.850 in.)

Standard (Rear side): 32.08 mm (1.263 in.)

Front oil pump body inside diameter

38.188 mm (1.504 in.)

Direct clutch

SS–28

SERVICE SPECIFICATIONS  –  A750F AUTOMATIC TRANSMISSION

SS

ACCUMULATOR

Pack clearance

0.50 to 0.80 mm (0.020 to 0.032 in.)

Clutch piston return spring free length

Standard: 19.51 mm (0.768 in.)

Flange thickness

No. 0: 3.0 mm (0.118 in.)

No. 1: 3.1 mm (0.122 in.)

No. 2: 3.2 mm (0.126 in.)

No. 3: 3.3 mm (0.130 in.)

No. 4: 3.4 mm (0.134 in.)

No. 5: 3.5 mm (0.138 in.)

No. 6: 3.6 mm (0.142 in.)

No. 7: 3.7 mm (0.146 in.)

No. 8: 3.8 mm (0.150 in.)

Reverse clutch

Reverse clutch hub busing inside diameter

Standard: 35.812 to 35.837 mm (1.4099 to 1.4109 in.)

Maximum: 35.887 mm (1.4129 in.)

Pack clearance

0.50 to 0.80 mm (0.020 to 0.032 in.)

Clutch piston return spring free length

Standard: 21.04 mm (0.828 in.)

Flange thickness

No. 0: 2.8 mm (0.110 in.)

No. 1: 2.9 mm (0.114 in.)

No. 2: 3.0 mm (0.118 in.)

No. 3: 3.1 mm (0.122 in.)

No. 4: 3.2 mm (0.126 in.)

No. 5: 3.3 mm (0.130 in.)

No. 6: 3.4 mm (0.134 in.)

No. 7: 3.5 mm (0.138 in.)

No. 8: 3.6 mm (0.142 in.)

No. 9: 3.7 mm (0.146 in.)

No. A: 3.8 mm (0.150 in.)

Froward clutch

Forward clutch hub bushing inside diameter

Standard: 26.037 to 26.062 mm (1.0251 to 1.0261 in.)

Maximum: 26.112 mm (1.028 in.)

Pack clearance

0.60 to 0.90 mm (0.024 to 0.035 in.)

Clutch piston return spring free length

Standard: 26.74 mm (1.053 in.)

Flange thickness

No. 0: 3.0 mm (0.118 in.)

No. 1: 3.1 mm (0.122 in.)

No. 2: 3.2 mm (0.126 in.)

No. 3: 3.3 mm (0.130 in.)

No. 4: 3.4 mm (0.134 in.)

No. 5: 3.5 mm (0.138 in.)

No. 6: 3.6 mm (0.142 in.)

No. 7: 3.7 mm (0.146 in.)

No. 8: 3.8 mm (0.150 in.)

No. 9: 3.9 mm (0.154 in.)

No. A: 4.0 mm (0.158 in.)

Spring

Free Length/Outer diameter

Color

B-3

70.5 mm (2.776 in.)/19.7 mm (0.776 in.)

Purple

C-2

62.0mm (2.441)/15.9 mm (0.626 in.)

White

C-1 (Inner)

30.4 mm (1.197 in.)/11.4 mm (0.449 in.)

Pink

C-1 (Outer)

48.76 mm (1.920 in.)/16.6 mm (0.654 in.)

Light green

C-3 (Inner)

44.0 mm (1.732 in.)/14.0 mm (0.551 in.)

Yellow

SERVICE SPECIFICATIONS  –  A750F AUTOMATIC TRANSMISSION

SS–29

SS

C-3 (Outer)

73.35 mm (2.888 in.)/19.9 mm (0.784 in.)

Red

Spring

Free Length/Outer diameter

Color

SS–30

SERVICE SPECIFICATIONS  –  A750F AUTOMATIC TRANSMISSION

SS

TORQUE SPECIFICATIONS

Automatic Transmission Assembly

Automatic Transmission Unit

Part tightened

N*m

kgf*cm

ft.*lbf

Park/neutral position switch Bolt

13

129

9.4

Park/neutral position switch Nut 

6.9

70

61 in.*lbf

Transmission control cable x Automatic transmission 

14

143

10

Engine mounting insulator rear No.1 x Automatic transmission

65

663

48

Automatic transmission x Engine (17 mm head)

71

720

53

Automatic transmission x Engine (14 mm head)

37

380

27

Torque converter clutch x Drive plate

48

489

35

Transmission control cable bracket x Automatic transmission

14

143

10

Oil cooler tube clamp bolt A

14

138

10

Oil cooler tube clamp bolt B

5.5

56

49 in.*lbf

Oil cooler tube outlet x Automatic transmission

34

350

25

Oil cooler tube inlet x Automatic transmission

34

350

25

Speed sensor x Automatic transmission

5.4

55

48 in.*lbf

Drain plug x Oil pan

28

285

21

Transmission wire set bolt x Automatic transmission

5.4

55

48 in.*lbf

Transmission wire clamp x Valve body (A)

10

100

7

Transmission wire clamp x Valve body (B)

11

112

8

Oil strainer x Valve body

10

100

7

Oil pan x Transmission case

4.4

45

39 in.*lbf

Shift solenoid valve S1 x Valve body

6.4

65

56 in.*lbf

Shift solenoid valve S2 x Valve body

10

100

7

Shift solenoid valve SR x Valve body

6.4

65

56 in.*lbf

Shift solenoid valve SLU, SL2 x Valve body

6.4

65

56 in.*lbf

Shift solenoid valve SLT, SL1 x Valve body

6.4

65

56 in.*lbf

Valve body x Transmission case

11

112

8

Floor shift assembly x Body

14

143

10

Overflow plug x Automatic transmission

20

204

15

Refill plug x Automatic transmission

39

400

29

Transmission control cable assembly x Body

5.5

56

49 in.*lbf

Frame crossmember x Body

72

734

53

Frame crossmember x Engine mounting insulator rear

19

189

14

Front suspension member bracket LH x Body

33

336

24

Front suspension member bracket RH x Body

33

336

24

No. 2 manifold stay x Automatic transmission

40

408

30

Manifold stay x Automatic transmission

40

408

30

Negative battery terminal x Battery 

3.9

40

35 in.*lbf

Drive plate x Crankshaft 

83

846

61

Propeller shaft heat insulator x Frame crossmember

16

160

12

Part tightened

N*m

kgf*cm

ft.*lbf

Transmission housing x Transmission case (14 mm)

34

345

25

Transmission housing x Transmission case (17 mm)

57

581

42

Automatic transaxle breather tube x Transmission case

5.4

55

48 in.*lbf

Transmission wire x Transmission case

5.4

55

48 in.*lbf

Oil cooler tube union x Transmission case

29

296

21

Transmission control shaft lever LH 

16

163

12

Transmission revolution sensor x Transmission case 

5.4

55

48 in.*lbf

 

 

 

 

 

 

 

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