Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 422

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RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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16. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY

(a) Using SST, install the back-up light switch with a 

new gasket onto the transmission front case.
SST

09817-16011

Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf)

17. INSTALL SHIFT AND SELECT LEVER CAM

(a) Install the shift and select lever cam onto the shaft 

and install a new E-ring.

18. INSTALL SHIFT AND SELECT LEVER

(a) Install the lock ball pin and spring onto the shift and 

select lever.

(b) Install the shift and select lever onto the shift and 

select lever cam and shaft.

(c) Install the bolt onto the shift and select lever.

Torque: 33 N*m (340 kgf*cm, 25 ft.*lbf)

19. INSTALL SHIFT AND  SELECT LEVER SHAFT

(a) Align the groove of the shift and select cam with the 

reverse idler shaft, and the claw with the groove of 
the control assembly, and install them.

20. INSTALL NO. 2 OIL RECEIVER PIPE

(a) Install the No. 2 oil receiver pipe into the 

transmission middle case.

SST

F051581E01

F051580

F051579

D033647

F051577

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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21. INSTALL DRAIN PLUG SUB-ASSEMBLY

(a) Install the drain plug with a new gasket onto the 

transmission middle case.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

22. INSTALL TRANSMISSION MIDDLE CASE

(a) Apply FIPG to the transmission middle case, as 

shown in the illustration.
FIPG:

Toyota Genuine Seal Packing 1281, Three 
Bond 1281 or Equivalent

NOTICE:
Parts must be assembled within 10 minutes of 
the application. Otherwise, the packing (FIPG) 
material must be removed and reapplied.

(b) Install the transmission middle case with the 11 bolts 

onto the transmission front case.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
Bolt length:

Bolt A: 40 mm (1.57 in.)
Bolt B: 80 mm (3.15 in.)

23. INSTALL REVERSE IDLER GEAR SHAFT BOLT

(a) Install a new gasket and the reverse idler gear shaft 

bolt onto the reverse idler gear shaft.
Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)

24. INSTALL TRANSMISSION OIL SEPARATOR

(a) Install the transmission oil separator with the 2 bolts.

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

F051576

FIPG

D033756E01

D033740

D033649

F051575

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RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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25. INSTALL COUNTER GEAR REAR RADIAL BALL 

BEARING
(a) Coat a new counter gear rear radial ball bearing 

with gear oil, and using SST and a press, install it 
into the transmission rear case.
SST

09950-70010 (09951-07360), 09950-60010 
(09951-00650)

(b) Install the bearing lock plate with the bolt.

Torque: 11 N*m (115 kgf*cm, 8.3 ft.*lbf)

26. INSTALL OUTPUT SHAFT REAR BEARING OUTER 

RACE
(a) Using SST and a press, press in 2 new bearing 

outer races.
SST

09950-70010 (09951-07100, 09951-07360), 
09950-60020 (09951-00790)

27. INSTALL OIL SEPARATOR PACKING SEAL

(a) Install the oil separator packing seal onto the 

transmission rear case.
HINT:
Insert the protruding part of the oil separator 
packing seal into the groove on the transmission 
rear case.

28. INSTALL EXTENSION HOUSING OIL RECEIVER PIPE

(a) Install the extension housing oil receiver pipe onto 

the transmission rear case.

SST

D033750E01

D033746

SST

SST

D033749E01

D033752

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29. INSTALL MANUAL TRANSMISSION FILLER PLUG

(a) Install the 2 transmission filler plugs with 2 new 

gaskets onto the transmission rear case.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

30. INSTALL TRANSMISSION REAR CASE

(a) Apply FIPG to the transmission rear case, as shown 

in the illustration.
FIPG:

Toyota Genuine Seal Packing 1281, Three 
Bond 1281 or Equivalent

NOTICE:
Parts must be assembled within 10 minutes of 
the application. Otherwise, the packing (FIPG) 
material must be removed and reapplied.

(b) Install the transmission rear case with the 10 bolts 

and 3 brackets onto the transmission middle case.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

31. INSTALL SHIFT DETENT BALL PLUG

(a) Install the ball and compression spring onto the 

transmission rear case.

(b) Install a new shift detent ball plug, and install it onto 

the transmission rear case.
Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)

32. INSTALL OUTPUT SHAFT ADJUST NUT

(a) Using a belt and wooden block, fasten the 

transmission to the workbench.

(b) Install a new spacer and output shaft taper roller 

bearing No. 2.

F051572

FIPG

D033757E01

Clamp

Clamp

D033738E01

F051570

D033736