Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 150

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 150

 

 

1GR-FE ENGINE MECHANICAL  –  TIMING CHAIN

EM–33

EM

25. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 No. 2 idler pulleys with the 2 bolts.

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

26. INSTALL VANE PUMP ASSEMBLY

(a) Install the vane pump with the 2 bolts.

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
NOTICE:
Do not hit the pulley with other parts when 
installing the vane pump.

(b) Connect the power steering pressure switch 

connector.

27. INSTALL OIL LEVEL GAUGE GUIDE

(a) Install a new O-ring onto the oil level gauge guide.
(b) Apply a light coat of engine oil to the O-ring.
(c) Push the oil level gauge guide end into the guide 

hole in the oil pan.

(d) Install the oil level gauge guide with the bolt.

Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)

(e) Install the oil level gauge guide.

28. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

NOTICE:
The bolt in position A is not reusable.
HINT:
Each bolt length is as follows:

(a) Use a new bolt in position A.
(b) Finger-tighten the bolts in positions A and E and 

install the bracket.

(c) Tighten the bolts in positions A and E.

Torque: 36 N*m (267 kgf*cm, 27 ft.*lbf)

(d) Tighten the bolts in positions B, C and D.

Torque: 36 N*m (267 kgf*cm, 27 ft.*lbf)

29. INSTALL COOLER COMPRESSOR ASSEMBLY (See 

page 

ES-421

)

30. INSTALL GENERATOR ASSEMBLY

Refer to the procedures up to "INSTALL GENERATOR 
ASSEMBLY" (See page 

CH-17

)

A076338E01

A076444E02

O-Ring

Push

A076314E02

A

B

C

D

E

A076445E03

Position

Length

A

70 mm (2.76 in.)

B, C, D and E

33 mm (1.30 in.)

EM–34

1GR-FE ENGINE MECHANICAL  –  TIMING CHAIN

EM

31. INSTALL FAN

Refer to the procedures up to "INSTALL FAN PULLEY" 
(See page 

CO-17

).

32. INSTALL FRONT DIFFERENTIAL CARRIER 

ASSEMBLY (for 4WD)
Refer to the procedures up to "INSTALL FRONT 
DIFFERENTIAL CARRIER ASSEMBLY" (See page 

DF-

42

).

33. INSTALL POWER STEERING LINK ASSEMBLY (for 

2WD)
Refer to the procedures up to "INSTALL POWER 
STEERING LINK ASSEMBLY" (See page 

PS-30

).

34. INSTALL POWER STEERING LINK ASSEMBLY (for 

4WD)
Refer to the procedures up to "INSTALL POWER 
STEERING LINK ASSEMBLY" (See page 

PS-49

).

35. INSTALL BATTERY

36. ADD ENGINE COOLANT (See page 

CO-3

)

37. ADD ENGINE OIL (See page 

LU-5

)

38. ADD POWER STEERING FLUID

39. BLEED POWER STEERING FLUID (See page 

PS-2

)

40. ADD DIFFERENTIAL OIL (for 4WD)

41. INSPECT DIFFERENTIAL OIL (for 4WD) (See page 

DF-3

)

42. CHECK FOR ENGINE COOLANT LEAKAGE (See 

page 

CO-4

)

43. CHECK FOR ENGINE OIL LEAKAGE

44. CHECK FOR POWER STEERING FLUID LEAKAGE

45. CHECK FOR DIFFERENTIAL OIL LEAKAGE

46. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(See page 

SP-2

)

1GR-FE ENGINE MECHANICAL  –  CAMSHAFT

EM–35

EM

ENGINE

1GR-FE ENGINE MECHANICAL

CAMSHAFT

COMPONENTS

AIR CLEANER ASSEMBLY

V-BANK COVER

N*m (kgf*cm, ft*lbf)  : Specified torque

8.0 (82, 71 in.*lbf)

7.5 (76, 66 in.*lbf)

VACUUM HOSE

8.0 (82, 71 in.*lbf)

VENTILATION HOSE

A126407E01

EM–36

1GR-FE ENGINE MECHANICAL  –  CAMSHAFT

EM

INTAKE AIR SURGE TANK

NO. 1 SURGE TANK 
STAY

NO. 2 SURGE TANK 
STAY

THROTTLE BODY 
BRACKET

N*m (kgf*cm, ft*lbf)  : Specified torque

Non-reusable part

28 (286, 21)

GASKET

9.0 (92, 80 in.*lbf)

28 (286, 21)

21 (214, 15)

OIL BAFFLE PLATE

21 (214, 15)

21 (214, 15)

21 (214, 15)

A126476E01

 

 

 

 

 

 

 

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