Toyota Sequoia (2005). Manual - part 738

TR04I–06

F19938

Rear Propeller Shaft

24 (245, 18)

24 (245, 18)

48 (490, 35)

48 (490, 35)

62 (630, 46)

88 (897, 65)

65 (660, 48)

Protector

Transfer

 Gasket

 Gasket

 Gasket

 Gasket

RH Front Exhaust Pipe

LH Front Exhaust Pipe

Front Propeller Shaft

Engine Rear Mounting

Crossmember

62 (630, 46)

x5

x3

74 (750, 54)

72 (730, 53)

18 (185, 13)

N·m (kgf·cm, ft·lbf)

: Specified torque

 Non–reusable part

Heat Insulator

16 (164, 12)

Front Suspension
Member Bracket

Front Suspension
Member Bracket

33 (336, 24)

33 (336, 24)

88 (897, 65)

88 (897, 65)

18 (184, 13)

–

TRANSFER

TRANSFER UNIT

TR–3

2941

TRANSFER UNIT

COMPONENTS

TR0DD–01

F19315

F19237

TR–4

–

TRANSFER

TRANSFER UNIT

2942

REMOVAL

1.

SWITCH TRANSFER TO 2WD

2.

REMOVE PROTECTOR

Remove the 4 bolts and protector.
3.

DRAIN TRANSFER OIL

4.

REMOVE FRONT SUSPENSION MEMBER BRACKET

Remove the 8 bolts and 2 front suspension member brackets.
5.

REMOVE LH AND RH FRONT EXHAUST PIPES
(See page 

EM–126

)

6.

REMOVE FRONT AND REAR PROPELLER SHAFT
(See page 

PR–7

)

7.

REMOVE CROSS MEMBER

(a)

Remove the 2 bolts and heat insulator.

(b)

Support the rear side of the transmission with a transmis-
sion jack.

(c)

Remove the 4 set bolts of the engine rear mounting.

(d)

Remove the 4 bolts, nuts and cross member.

8.

REMOVE ENGINE REAR MOUNTING

Remove the 4 bolts and engine rear mounting from the transfer.
9.

DISCONNECT VEHICLE SPEED SENSOR AND
TRANSFER ACTUATOR CONNECTORS

10.

REMOVE TRANSFER

(a)

Support the transfer with another transmission jack.

(b)

Remove the 8 transfer mounting bolts.

(c)

Pull the transfer out from the transmission down and to-
ward the rear.

TR0DE–01

F19237

F19338

0 to 5 mm
(0 to 0.1968 in.)

–

TRANSFER

TRANSFER UNIT

TR–5

2943

INSTALLATION

1.

INSTALL TRANSFER

Raise the transfer and install it to the transmission with the 8
transfer mounting bolts.

Torque: 24 N·m (245 kgf·cm, 18 ft·lbf)

NOTICE:
Take care not to damage the lip of the transfer rear oil seal
with the transfer input shaft.
2.

CONNECT VEHICLE SPEED SENSOR AND TRANS-
FER ACTUATOR CONNECTORS

3.

INSTALL ENGINE REAR MOUNTING

Install the engine rear mounting to the transfer with the 4 bolts.

Torque: 65 N·m (660 kgf·cm, 48 ft·lbf)

4.

INSTALL CROSS MEMBER

(a)

Install the cross member with the 4 bolts and nuts.
Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)

(b)

Install the 4 set bolts of the engine rear mounting.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)

(c)

Remove the transmission jacks.

(d)

Install the heat insulator with the 2 bolts.
Torque: 16 N·m (164 kgf·cm, 12 ft·lbf)

5.

INSTALL FRONT AND REAR PROPELLER SHAFTS
(See page 

PR–9

)

6.

INSTALL LH AND RH FRONT EXHAUST PIPES
(See page 

EM–128

)

7.

INSTALL FRONT SUSPENSION MEMBER BRACKET

Install the 2 front suspension member brackets with the 8 bolts.

Torque: 33 N·m (336 kgf·cm, 24 ft·lbf)

8.

FILL WITH TRANSFER OIL

(a)

Remove the filler plug and gasket.

(b)

Fill with transfer oil.
Oil grade: API GL–4 or GL–5
Viscosity: SAE 75W–90
Capacity: 1.4 liters (1.5 US qts, 1.2 lmp.qts)

NOTICE:

When supplying oil, pour it slowly.

Supply oil several times at several minute intervals.

HINT:
The oil level must be within 0 to 5 mm (0 to 0.1968 in.) down from
the lowest end of the hole for the filler plug.
(c)

After leaving it for 5 minutes, check the oil level again.

(d)

Install the filler plug with a new gasket.
Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)

F19315

TR–6

–

TRANSFER

TRANSFER UNIT

2944

9.

INSTALL PROTECTOR

Install the protector with the 4 bolts.

Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)

10.

DO ROAD TEST

Check for abnormal noise and smooth shifting.