Toyota Tundra. Manual - part 782

adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (w/ washers) when
making adjustments.



A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE
FOR STANDARD BOLTS ).

1. ADJUST FRONT DOOR

a. Disconnect the cable from the negative (-) battery terminal.

Fig. 63: Adjusting Front Door
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST, loosen the body's hinge bolts and adjust the door's position.

CAUTION: Wait at least 90 seconds after disconnecting the cable from the

negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.

NOTE:



Some systems need to be initialized after the cable is
reconnected (see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition
switch OFF, wait 90 seconds or more before disconnecting the
cable from the negative (-) battery terminal.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

SST 09812-00010

c. Using SST, tighten the body's hinge bolts after the adjustment.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

d. Loosen the door's hinge bolts and adjust the door's position.

e. Tighten the door's hinge bolts after the adjustment.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

f. Adjust the striker position by slightly loosening the striker mounting screws with a T40 "TORX"

socket and hitting the striker with a plastic-faced hammer.

Fig. 64: Adjusting Striker Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

g. Using a T40 "TORX" socket, tighten the striker mounting screws after the adjustment.

Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

h. Connect the cable to the negative (-) battery terminal.

i. Inspect the SRS warning light (see DIAGNOSIS SYSTEM ).

REASSEMBLY

HINT:



Use the same procedures for the RH side and LH side.



The procedures listed below are for the LH side.



A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE
FOR STANDARD BOLTS ).

NOTE:

Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

1. INSTALL FRONT DOOR WEATHERSTRIP LH

a. Attach the 38 clips to install the weatherstrip.

Fig. 65: Identifying Front Door Weatherstrip Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If clips are damaged during installation, replace them.

2. INSTALL FRONT DOOR CHECK ASSEMBLY LH

a. Apply MP grease to the sliding areas of the door check.

b. Install the door check to the door panel with the 2 nuts.

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

Fig. 66: Identifying Front Door Check Assembly With Bolt And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

c. Apply adhesive to the threads of the bolt.

Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

d. Install the bolt.

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

3. INSTALL FRONT DOOR PANEL PROTECTOR LH

a. Attach the 8 clips to install the door panel protector.

Fig. 67: Identifying Door Panel Protector Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL FRONT NO. 2 DOOR STIFFENER CUSHION

a. Install the stiffener cushion with the 2 clips.

Fig. 68: Identifying Stiffener Cushion Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL FRONT DOOR LOCK OPEN ROD LH

a. Install the lock open rod to the outside handle frame.

6. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a. Slide the outside handle frame to install it.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Engine Hood/Door - Tundra

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