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Toyota Tundra. Manual - part 75

Crankshaft

Thrust clearance

0.00866 in.)

Maximum

0.30 mm (0.0118 in.)

Thrust washer
thickness

Standard

2.440 to 2.490 mm (0.0961 to
0.0980 in.)

Oil clearance

No. 1 and No.
5

0.028 to 0.046 mm (0.00110 to
0.00181 in.)

Others

0.040 to 0.058 mm (0.00157 to
0.00228 in.)

Maximum
clearance

0.065 mm (0.00256 in.)

Circle runout

Maximum

0.04 mm (0.00157 in.)

Taper and out of
round

Maximum

0.02 mm (0.000787 in.)

Cylinder block crankshaft
journal bore diameter (A)

Mark 00

72.000 mm (2.83464 in.)

Mark 01

72.001 mm (2.83469 in.)

Mark 02

72.002 mm (2.83472 in.)

Mark 03

72.003 mm (2.83476 in.)

Mark 04

72.004 mm (2.83480 in.)

Mark 05

72.005 mm (2.83484 in.)

Mark 06

72.006 mm (2.83488 in.)

Mark 07

72.007 mm (2.83492 in.)

Mark 08

72.008 mm (2.83496 in.)

Mark 09

72.009 mm (2.8350 in.)

Mark 10

72.010 mm (2.83503 in.)

Mark 11

72.011 mm (2.83508 in.)

Mark 12

72.012 mm (2.83512 in.)

Mark 13

72.013 mm (2.83516 in.)

Mark 14

72.014 mm (2.83520 in.)

Mark 15

72.015 mm (2.83524 in.)

Mark 16

72.016 mm (2.83528 in.)

Crankshaft journal diameter
(B)

Mark 00

67.000 mm (2.63780 in.)

Mark 01

66.999 mm (2.63775 in.)

Mark 02

66.998 mm (2.63771 in.)

Mark 03

66.997 mm (2.63768 in.)

Mark 04

66.996 mm (2.63763 in.)

Mark 05

66.995 mm (2.63760 in.)

Mark 06

66.994 mm (2.63756 in.)

Mark 07

66.993 mm (2.63751 in.)

Mark 08

66.992 mm (2.63748 in.)

Mark 09

66.991 mm (2.63744 in.)

Mark 10

66.990 mm (2.63740 in.)

Mark 11

66.989 mm (2.63736 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

Mark 12

66.988 mm (2.63732 in.)

Standard bearing center wall
thickness

No. 1 and No. 5

Mark 3

2.487 to less than 2.490 mm
(0.0979 to less than 0.0980 in.)

Mark 4

2.490 to less than 2.493 mm
(0.0980 to less than 0.0981 in.)

Mark 5

2.493 to less than 2.496 mm
(0.0981 to less than 0.0983 in.)

Mark 6

2.496 to less than 2.499 mm
(0.0983 to less than 0.0984 in.)

Mark 7

2.499 to less than 2.502 mm
(0.0984 to less than 0.0985 in.)

Other

Mark 1

2.481 to less than 2.484 mm
(0.0977 to less than 0.0978 in.)

Mark 2

2.484 to less than 2.487 mm
(0.0978 to less than 0.0979 in.)

Mark 3

2.487 to less than 2.490 mm
(0.0979 to less than 0.0980 in.)

Mark 4

2.490 to less than 2.493 mm
(0.0980 to less than 0.0981 in.)

Mark 5

2.493 to less than 2.496 mm
(0.0981 to less than 0.0983 in.)

Cylinder block

Warpage

Maximum

0.07 mm (0.00276 in.)

Cylinder bore

Standard

Mark 1

94.002 to 94.010 mm (3.7009 to
3.7011 in.)

Mark 2

94.010 to 94.023 mm (3.7011 to
3.7017 in.)

Mark 3

94.023 to 94.031 mm (3.7017 to
3.7020 in.)

Maximum

94.230 mm (3.71 in.)

Piston

Standard

Mark 1

93.942 to 93.952 mm (3.6985 to
3.6989 in.)

Mark 2

93.952 to 93.960 mm (3.6989 to
3.6992 in.)

Mark 3

93.960 to 93.970 mm (3.6992 to
3.6996 in.)

Oil clearance

Standard

0.045 to 0.066 mm (0.00178 to
0.00259 in.)

Maximum

0.13 mm (0.00512 in.)

Piston pin hole
inside diameter

Mark A

21.998 to 22.001 mm (0.86606 to
0.86618 in.)

Mark B

22.002 to 22.004 mm (0.86622 to
0.86629 in.)

Mark C

22.005 to 22.007 mm (0.86634 to
0.86642 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

ENGINE UNIT

ENGINE UNIT - SERVICE DATA

Piston pin

piston pin diameter

Mark A

21.997 to 22.000 mm (0.86602 to
0.86614 in.)

Mark B

22.001 to 22.003 mm (0.86618 to
0.86626 in.)

Mark C

22.004 to 22.006 mm (0.86630 to
0.86638 in.)

Oil clearance

Standard

-0.002 to 0.004 mm (-0.0000787 to
0.000157 in.)

Connecting rod bush inside
diameter:

22.005 to 22.014 mm (0.866 to
0.867 in.)

Oil clearance

Standard

0.005 to 0.011 mm (0.000197 to
0.000433 in.)

Maximum

0.05 mm (0.00197 in.)

Piston ring groove clearance

Standard

No. 1

0.030 to 0.080 mm (0.00181 to
0.00314 in.)

No. 2

0.020 to 0.060 mm (0.000787 to
0.00236 in.)

Piston ring end gap

Standard

No. 1 piston
ring

0.300 to 0.400 mm (0.0118 to
0.0157 in.)

No. 2 piston
ring

0.400 to 0.550 mm (0.0157 to
0.0217 in.)

Oil ring (Side
rail)

0.130 to 0.380 mm (0.00511 to
0.0150 in.)

Maximum

No. 1 piston
ring

1.10 mm (0.0433 in.)

No. 2 piston
ring

1.30 mm (0.0512 in.)

Oil ring (Side
rail)

0.90 mm (0.0354 in.)

Connecting rod bolt

Standard

7.200 to 7.300 mm (0.283 to 0.287
in.)

Minimum

7.00 mm (0.276 in.)

Crankshaft bearing cap bolt

Measuring point

67.0 mm (2.64 in.)

Standard

10.760 to 10.970 mm (0.424 to
0.432 in.)

Minimum

10.40 mm (0.409 in.)

Exhaust manifold Warpage

Maximum 0.50 mm (0.0197 in.)

Cylinder head set

Measuring point

Intake side 82 mm (3.23 in.)
Exhaust
side

86 mm (3.39 in.)

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

TORQUE SPECIFICATIONS

2UZ-FE ENGINE MECHANICAL - TORQUE SPECIFICATIONS

bolt

Outside diameter

Standard

9.810 to 9.960 mm (0.386 to
0.392 in.)

Minimum

9.700 mm (0.382 in.)

Camshaft

Circle runout

Maximum 0.03 mm (0.00118 in.)

Cam lobe
height

Intake

Standard

42.61 to 42.71 mm (1.6776 to
1.6815 in.)

Minimum

42.46 mm (1.6717 in.)

Exhaust

Standard

42.63 to 42.73 mm (1.6783 to
1.6823 in.)

Minimum

42.48 mm (1.6724 in.)

Journal diameter

Standard

26.954 to 26.970 mm (1.061 to
1.062 in.)

Journal diameter for Camshaft timing
tube

Standard

30.984 to 31.000 mm (1.2198 to
1.2204 in.)

Oil clearance

Camshaft journal

Standard

0.030 to 0.071 mm (0.00118 to
0.00280 in.)

Maximum 0.100 mm (0.00394 in.)

Camshaft timing tube
journal

Standard

0.036 to 0.057 mm (0.00141 to
0.00224 in.)

Maximum 0.075 mm (0.00295 in.)

Camshaft timing
tube

Journal diameter

Standard

39.955 to 39.964 mm (1.5730 to
1.5734 in.)

Camshaft gear
spring

Gap distance

18.2 to 18.8 mm (0.717 to 0.740
in.)

Part Tightened

N*m

kgf*cm

ft.*lbf

No. 2 timing belt idler pulley x Cylinder block

357

No. 1 timing belt idler pulley x Cylinder block

357

Timing belt tensioner x Oil pump

265

No. 1 timing belt cover x oil pump

7.5

66 in.*lbf

Pulley set bolt x Crankshaft

245

2498

181

Fan bracket x Cylinder block

for nut A, bolt B

163

for nut C, bolt D

326

V-ribbed belt tensioner x Cylinder block

163

No. 2 timing belt cover x Cylinder block

163

No. 3 timing belt cover LH x Cylinder head

7.5

66 in.*lbf

No. 3 timing belt cover RH x Cylinder head

7.5

66 in.*lbf

No. 2 idle pulley x Fan bracket

398

oil cooler pipe x Fan bracket, No. 3 timing belt cover LH

7.5

66 in.*lbf

Cooler compressor x Cylinder block

479

2009 Toyota Tundra

2009 GENERAL INFORMATION Service Specifications - Tundra

Content .. 73 74 75 76 ..