Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 500

 

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Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 500

 

 

9E-11 Glass / Windows / Mirrors: 

5) Apply primer for molding along molding surface all 

around.

6) Apply adhesive (1) referring to figure.

NOTE

• Press glass (2) against fittings surface of 

body panel quickly after adhesive (1) is 
applied.

• Use of rubber sucker grip is helpful to hold 

and carry glass after adhesive (1) is 
applied.

• Perform steps 4) to 5) within 10 min. to 

ensure sufficient adhesion.

• Be sure to refer to adhesive maker’s 

instruction for proper handling and drying 
time.

• Start from bottom side of glass (2).
• Be careful not to damage primer.

 

Adhesive amount specifications and position for 
rear quarter window
Width “a”: Approx. 7 mm (0.28 in.)
Height “b”: Approx. 15 mm (0.59 in.)
Position “c”: Approx. 20 mm (0.79 in.)
Position “d”: Approx. 25 mm (0.98 in.)
Position “e”: Approx. 30 mm (1.20 in.)
Position “f”: Approx. 95 mm (3.75 in.)
Position “g”: Approx. 42 mm (1.65 in.)
Position “h”: Approx. 27 mm (1.06 in.)
Position “i”: Approx. 36 mm (1.42 in.)
Position “j”: Approx. 26 mm (1.02 in.)

[A]: 5 door model

3. Ceramic print line

[B]: 3 door model

1

3

1

3

1

3

1

3

1

3

1

3

1

3

1

3

3

2

2

2

2

2

1

2

2

2

2

[A]

[B]

3

3

“a”

“b”

“c”

“a”

“b”

“d”

“e”

“a”

“b”

“f”

“a”

“b”

“b”

“h”

“g”

“b”

“a”

“a”

“j”

“a”

“b”

“i”

“a”

“b”

“a”

“b”

“c”

I5JB0A950008-01

Glass / Windows / Mirrors:  9E-12

7) Holding rubber sucker grip (1), place glass onto body 

by aligning mating marks marked in step 3) and 
press it.

8) Check for water leakage by pouring water over 

windshield through hose. If leakage is found, dry 
windshield and fill leaky point with adhesive. If water 
still leaks even after that, remove glass and start 
installation procedure all over again.

NOTE

• Do not use high pressure water.
• Do not blow compressed air directly at 

adhesive applied part when drying.

• Do not use infrared lamp or like for drying.

 

CAUTION

!

 

Upon completion of installation, note the 
following.
• Sudden closing of door before adhesive is 

completely set may cause glass to become 
loose or to come off. Therefore, if door is 
opened or closed before adhesive is 
completely set, make sure to open all door 
glasses and use proper care.

• If molding is not securely in place, hold it 

down with a tape until adhesive is 
completely set.

• Each adhesive has its own setting time.
• Be sure to refer to its maker’s instruction, 

check setting time of adhesive to be used 
and observe precautions to be taken 
before adhesive is set.

• Refrain from driving till adhesive is 

completely set so as to ensure proper and 
sufficient adhesion.

 

I4RS0B950004-01

I4RS0B950005-01

9E-13 Glass / Windows / Mirrors: 

Front Door Window Components

S6JB0A9506003

Front Door Glass Removal and Installation

S6JB0A9506004

Removal

1) Remove door mirror trim (1), front door inner garnish 

(2) (3 door model only) and door trim screw cover 
(3).

2) Remove door trim screw (5).
3) Remove door trim (4) as shown.

And disconnect power window switch lead wire and 
door illumination light lead wire at coupler.

1

2

5

3

6

7

4

8

“1”

“3”

“2”

I5JB0A950009-01

1. Door glass

: Tightening order rear to front.

4. Door trim

7. Front door sash

 2. Window regulator assembly

: Apply lithium grease 99000-25011 to sliding part. 
: Tightening order “1” 

→ “2” → “3”.

5. Door sealing cover

 8. Front door outer weather-strip

3. Glass run

6. Door panel

[A]: 5 door model

[B]: 3 door model

1

3

5

4

2

1

3

5

4

[A]

[B]

I5JB0A950010-01

Glass / Windows / Mirrors:  9E-14

4) Remove door sealing cover (1).

5) Remove door glass mounting screws (1).
6) Remove door glass (2) while tilting it as shown.

Installation
Reverse removal procedure noting the following 
instructions.
• If there is deformity for glass run, replace it with a new 

one.

• Tighten door glass rear mounting screw (1) first, and 

then tighten door glass front mounting screw (2).

• Secure door sealing cover (1) with adhesive (2).

• Install front door trim.

Front door trim attaching order
(1) 

 (2)  (3)  (4)  (5)  (6)  (7)  (8)

1

I5JB0A950011-02

2

1

I5JB0A950012-02

1

2

I5JB0A950013-02

[A]: 5 door model

[B]: 3 door model

1

2

I5JB0A950014-02

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

[A]

[B]

I5JB0A950015-03

 

 

 

 

 

 

 

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