Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 397

 

  Index      Suzuki     Suzuki Grand Vitara JB416 / JB420 / JB419 - service repair manual 2007 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  395  396  397  398   ..

 

 

Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 397

 

 

7B-79 Air Conditioning System: 

Installation
Reverse removal procedure noting the following 
instructions.
• Apply compressor oil to O-ring of A/C refrigerant 

pressure sensor.

• Tighten A/C refrigerant pressure sensor (1) to 

specified torque.

Tightening torque
A/C refrigerant pressure sensor (a):  11 N·m (1.1 
kgf-m, 8.0 lb-ft) (petrol engine model)
A/C refrigerant pressure sensor (b):  9 N·m (0.9 
kgf-m, 6.5 lb-ft) (diesel engine model)

• Evacuate and charge the A/C system referring to 

“Evacuation” and “Charge” in “Operation Procedure 
for Charging A/C with Refrigerant”.

Sunload Sensor Removal and Installation

S6JB0A7206017

Removal

1) Disconnect negative (–) cable at battery.
2) Detach sunload sensor (1) located on the driver side 

of the dashboard (3). Be careful not to damage the 
sensor and dashboard by using rag (2).

3) Disconnect connector (1) from sunload sensor (2).

Installation
Reverse removal procedure.

Sunload Sensor Inspection

S6JB0A7206018

1) Remove sunload sensor. Refer to “Sunload Sensor 

Removal and Installation”.

2) Light over the sensor vertically with an incandescent 

lamp of approximately 100 watt.

3) The distance between the sensor and the lamp 

should be approximately 100 mm (3.94 in.).

4) Measure the voltage between the terminals with the 

(+) probe on the terminal “a” and the (–) probe on the 
terminal “b”.

[A]: Petrol engine model
[B]: Diesel engine model

1, (a)

[A]

[B]

1, (b)

I6JB0A720012-02

2

1

3

I5JB0A720051-01

1

2

I5JB0A720052-01

Air Conditioning System:  7B-80

5) Make sure if the voltage is approximately 0.38 – 0.42 

V. If not, replace the sensor with the new one.

Sunload sensor specifications
“a” – “b”: Approx. 0.38 – 0.42 V

Inside Air Temperature Sensor Removal and 
Installation

S6JB0A7206019

Removal

1) Disconnect negative cable (–) at battery.
2) Remove steering column hole cover.
3) Disconnect inside air temperature sensor connector 

(1) and aspirator hose (2).

4) Remove inside air temperature sensor (3) from 

vehicle.

Installation
Reverse removal procedure.

Inside Air Temperature Sensor Inspection

S6JB0A7206020

1) Remove Inside air temperature sensor referring to 

“Inside Air Temperature Sensor Removal and 
Installation”.

2) Check resistance between terminals.

Inside air temperature sensor resistance
Approx. 1.7 k

 ± 85  at 25 °C (77 °F)

Outside Air Temperature Sensor Removal and 
Installation

S6JB0A7206021

Refer to “Outside Air Temperature Sensor Removal and 
Installation (If Equipped) in Section 9C”
.

Outside Air Temperature Sensor Inspection

S6JB0A7206022

Refer to “Outside Air Temperature Sensor Inspection (If 
Equipped) in Section 9C”.

Air Flow Control Actuator Removal and 
Installation

S6JB0A7206023

Refer to “Air Flow Control Actuator Removal and 
Installation in Section 7A”.

Air Flow Control Actuator Inspection

S6JB0A7206024

Refer to “Air Flow Control Actuator Inspection in Section 
7A”.

Air Intake Control Actuator Removal and 
Installation

S6JB0A7206025

Refer to “Air Intake Control Actuator Removal and 
Installation in Section 7A”.

“b”

“a”

I5JB0A720053-01

2

3

1

I5JB0A720054-01

Temperature

Resistance

1.7

0

32

25
77

F

5.5

I5JB0A720055-01

7B-81 Air Conditioning System: 

Air Intake Control Actuator Inspection

S6JB0A7206026

Refer to “Air Intake Control Actuator Inspection in 
Section 7A”.

Temperature Control Actuator Removal and 
Installation

S6JB0A7206027

Refer to “Temperature Control Actuator Removal and 
Installation in Section 7A”.

Temperature Control Actuator Inspection

S6JB0A7206028

Refer to “Temperature Control Actuator Inspection in 
Section 7A”.

HVAC Control Module Removal and Installation

S6JB0A7206029

Refer to “HVAC Control Module Removal and Installation 
in Section 7A”.

A/C Compressor Drive Belt Inspection and 
Adjustment

S6JB0A7206030

For M16 engine model referring to “P/S Pump and A/C 
Compressor (If Equipped) Drive Belt Inspection and 
Adjustment (M16A Engine Model) in Section 6C”.
For J20 engine model referring to “Water Pump and 
Generator Drive Belt On-Vehicle Inspection (For J20 
Engine): For Petrol Engine Model in Section 1J”.
For F9Q engine model referring to “Accessory Drive Belt 
Inspection: For Diesel Engine Model in Section 1J”.

A/C Compressor Drive Belt Removal and 
Installation

S6JB0A7206031

For M16 engine model referring to “P/S Pump and A/C 
Compressor (If Equipped) Drive Belt Removal and 
Installation (M16A Engine Model) in Section 6C”.
For J20 engine model referring to “Water Pump and 
Generator Drive Belt Removal and Installation (For J20 
Engine): For Petrol Engine Model in Section 1J”.
For F9Q engine model referring to “Accessory Drive Belt 
and Idler Pulley Removal and Installation: For Diesel 
Engine Model in Section 1J”.

A/C Compressor Relay Inspection

S6JB0A7206032

For M16 Engine Model

1) Disconnect negative (–) cable at battery.
2) Remove compressor relay (1) from vehicle.
3) Check that there is no continuity between terminal 

“c” and “d”. If there is continuity, replace relay.

4) Connect battery positive (+) terminal to terminal “b” 

of relay.
Connect battery negative (–) terminal to terminal “a” 
of relay.
Check continuity between terminal “c” and “d”.
If there is no continuity when relay is connected to 
the battery, replace relay.

1

a

b

c

d

I5JB0A720056-01

Air Conditioning System:  7B-82

For J20 Engine Model

1) Disconnect negative cable at battery.
2) Remove included in integration relay No.2 (1) from 

vehicle.

3) Check that there is no continuity between terminals 

“C” and “D”.
If there is continuity, replace integration relay No.2 
(1).

4) Connect battery positive (+) terminal to terminal “B” 

of relay. Connect battery negative (–) terminal to 
terminal “A” of relay. Check for continuity between 
terminal “C” and “D”. If there is no continuity when 
relay is connected to the battery, replace integration 
relay No.2 (1).

F9Q Engine Model

1) Disconnect negative (–) cable at battery.
2) Remove compressor relay (1) from vehicle.
3) Check that there is no continuity between terminal 

“c” and “d”. If there is continuity, replace relay.

4) Connect battery positive (+) terminal to terminal “b” 

of relay.
Connect battery negative (–) terminal to terminal “a” 
of relay.
Check continuity between terminal “c” and “d”.
If there is no continuity when relay is connected to 
the battery, replace relay.

[A]: A/T relay
[B]: HO2S heater relay

[C]: Compressor relay

1

I5JB0A720057-01

“D”

“C”

[A]

[B]

[C]

1

“B”

“A”

“C”

“D”

“B”

“A”

I5JB0A720058-01

1

a

b

c

d

I5JB0A720056-01

 

 

 

 

 

 

 

Content   ..  395  396  397  398   ..