Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 167

1D-194 Engine Mechanical: For F9Q Engine

Specifications

Tightening Torque Specifications

S6JB0A1437001

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Intercooler inlet hose clamp

4.5

0.45 

3.5

)

 / )

Intercooler outlet hose clamp

4.5

0.45 

3.5

)

Air intake pipe bolt and nut

21

2.1 

15.5

)

Intercooler outlet pipe clamp

Tighten 5 N

⋅m (0.5 kgf-m, 4.0 lb-ft) and 5 

N

⋅m (0.5 kgf-m, 4.0 lb-ft) after 5 minutes

)

Cylinder head cover bolt

Tighten 12 N

⋅m (1.2 kgf-m, 9.0 lb-ft) by the 

specified procedure

)

Injector cover bolt

8

0.8 

6.0

)

Timing belt cover No.2 bolt

55

5.5 

40.0

)

 / )

Oil separator bolt

25

2.5 

18.5

)

Vacuum pump bolt

23

2.3 

17.0

)

Timing belt tensioner plate bolt

10

1.0 

7.5

)

Timing belt tensioner pulley nut

45

4.5 

32.5

)

Crankshaft pulley bolt

Tighten 40 N

⋅m (4.0 kgf-m, 29.0 lb-ft) and 

110

° by the specified procedure

)

TDC pin cap

20

2.0 

14.5

)

Inlet hose clamp

2.5

0.25 

2.0

)

EGR valve bolt

25

2.5 

18.0

)

EGR cooler bolt

25

2.5 

18.5

)

EGR pipe bolt

18

1.8 

13.0

)

EGR pipe stiffener bolt (with washer)

11

1.1 

8.0

)

EGR pipe stiffener bolt (without washer)

9

0.9 

7.0

)

EGR joint bolt

25

2.5 

18.5

)

Clamp bolt

5

0.5 

4.0

)

Exhaust manifold heat shield bolt

11

1.1 

8.0

)

 / )

Turbocharger lubrication pipe union nut

36

3.6 

26.5

)

Turbocharger lubrication pipe union bolt 
(turbocharger side)

16

1.6 12.0

)

Turbocharger water inlet pipe union bolt

29

2.9 

21.0

)

Turbocharger water outlet pipe union bolt 

29

2.9 

21.0

)

Turbocharger nut

37

3.7 

27.0

)

Turbocharger inlet pipe clamp

2.5

0.25 

2.0

)

Turbocharger inlet pipe

21

2.1 

15.5

)

Turbocharger lubrication pipe union bolt 
(cylinder block side)

44

4.4 32.0

)

Turbocharger lubrication pipe stiffener bolt

25

2.5 

18.0

)

Oil return pipe No.1 bolt

12

1.2 

9.0

)

Oil return pipe No.1 stiffener bolt

12

1.2 

9.0

)

Oil return pipe No.2 bolt

12

1.2 

9.0

)

Turbocharger outlet hose clamp (turbocharger 
side)

5

0.5 

4.0

)

Intake and exhaust manifolds nut 

Tighten 28 N

⋅m (2.8 kgf-m, 20.5 lb-ft) by the 

specified procedure

)

Engine hanger bolt

25

2.5 

18.5

)

Timing belt inner cover bolt

10

1.0 

7.5

)

Camshaft housing bolt

Tighten 20 N

⋅m (2.0 kgf-m, 14.5 lb-ft) by the 

specified procedure

)

Camshaft pulley bolt

60

6.0 

43.5

)

Cylinder head bolt 

Tighten 30 N

⋅m (3.0 kgf-m, 22.0 lb-ft), 100°, 

0 N

⋅m (0.0 kgf-m, 0.0 lb-ft), 25 N⋅m (2.5 kgf-

m, 18.0 lb-ft) and 213

° by the specified 

procedure

)

Connecting rod bearing cap bolt 

Tighten 20 N

⋅m (2.0 kgf-m, 14.5 lb-ft) and 

40

° by the specified procedure

)

Engine Mechanical: For F9Q Engine 1D-195

NOTE
The specified tightening torque is also described in the following.
“Air Cleaner Components: For F9Q Engine”
“Intercooler and Air Intake Pipe Components: For F9Q Engine”
“Cylinder Head Cover Components: For F9Q Engine”
“Oil Separator Components: For F9Q Engine”
“Timing Belt and Belt Tensioner Components: For F9Q Engine”
“Engine Mounting Components: For F9Q Engine”
“EGR Valve Components: For F9Q Engine”
“Turbocharger Components: For F9Q Engine”
“Intake Manifold and Exhaust Manifold Components: For F9Q Engine”
“Camshaft and Tappet Components: For F9Q Engine”
“Valve and Cylinder Head Assembly Components: For F9Q Engine”
“Piston, Piston Ring, Connecting Rod and Cylinder Components: For F9Q Engine”
“Main Bearing, Crankshaft and Cylinder Block Component: For F9Q Engine”

 

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S6JB0A1438001

NOTE
Required service material is also described in the following.
“Camshaft and Tappet Components: For F9Q Engine”
“Valve and Cylinder Head Assembly Components: For F9Q Engine”
“Piston, Piston Ring, Connecting Rod and Cylinder Components: For F9Q Engine”
“Main Bearing, Crankshaft and Cylinder Block Component: For F9Q Engine”

 

Special Tool

S6JB0A1438002

Crankshaft main bearing cap bolt 

Tighten 20 N

⋅m (2.0 kgf-m, 14.5 lb-ft) and 

62

° by the specified procedure

)

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Material

SUZUKI recommended product or Specification

Note

Thread lock cement

Loctite 518®

—

)

Loctite FRENETANCH®

—

)

Loctite rhodorseal 5661®

—

)

09910–26510

09910–68110

Dial gauge support

EGR pipe clamp pliers

OUT 0000005)

)

09911–96530

09912–46510

Crankshaft oil seal fitting

TDC setting rod

Mot. 991-01)

Mot. 1054) / ) / ) / )

1D-196 Engine Mechanical: For F9Q Engine

09912–56540

09912–57821

Compression gauge adapter

Compression gauge

)

)

09912–86510

09912–86520

Oil jet installer

Oil jet installer plate

Mot. 1516)

Mot. 1516-02)

09913–56520

09913–86510

Camshaft oil seal fitting

Main bearing fitting

Mot. 988-02)

Mot. 1493)

09913–86520

09913–98110

Bearing fitting adapter

Connecting rod bearing 
fitting

Mot. 1492-01)

(Mot. 1492))

09914–86510

09915–67311

Oil return pipe installer

Vacuum gauge

Mot. 1551)

)

09916–14521

09916–19030

Valve spring compressor 
attachment

Valve lifter

)

 / )

)

 / )

09916–48110

09916–48120

Valve stem seal pliers

Oil jet remover

(Mot. 1335))

(Mot. 1485-01))

09916–58120

09916–77310

Inertia extractor

Piston ring compressor (50-
125 mm)

(Emb. 880))

)

Engine Mechanical: For F9Q Engine 1D-197

09916–84511

09916–98110

Forceps

Flywheel locking tool

)

 / )

(Mot. 582-01))

09917–47011

09917–56510

Vacuum pump gauge

Bearing cap remover

)

Mot. 1423)

09917–68221

09917–96530

Camshaft pulley holder

Valve stem seal fitting

)

 / )

Mot. 1511) / )

09918–08210

09918–26510

Vacuum gauge hose joint

Dummy heater plug (F9Q)

)

Mot. 1592)

09919–76510

09919–76520

Timing pulley adapter

Pre-tensioner adapter

Rou. 15-01)

Mot. 1705)

09919–76530

09919–76540

Timing belt pre-tensioner

Belt tension device

Mot. 1543)

Mot. 1505)

09926–37610–001
Bearing puller
)