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Engine Mechanical: 1D-62 4) Install main bearing caps referring to “Main Bearing, Crankshaft and Cylinder Block Removal and 5) Remove bearing caps and using scale (1) on gauging plastic envelop (2), measure gauging plastic Main bearing clearance Specifications Tightening Torque Specifications S5JB0B1407001 I2RH0B140141-01 Fastening part Tightening torque Note N ⋅m kgf-m lb-ft Intercooler inlet hose clamp 4.5 0.45 3.5 Intercooler outlet hose clamp 4.5 0.45 3.5 Air intake pipe bolt and nut 21 2.1 15.5 Intercooler outlet pipe clamp Tighten 5 N ⋅m (0.5 kgf-m, 4.0 lb-ft) and 5 N ⋅m (0.5 kgf-m, 4.0 lb-ft) after 5 minutes Cylinder head cover bolt Tighten 12 N ⋅m (1.2 kgf-m, 9.0 lb-ft) by the specified procedure Injector cover bolt 8 0.8 6.0 Timing belt cover No.2 bolt 55 5.5 40.0 Oil separator bolt 25 2.5 18.5 Vacuum pump bolt 23 2.3 17.0 Timing belt tensioner plate bolt 10 1.0 7.5 Timing belt tensioner pulley nut 45 4.5 32.5 Crankshaft pulley bolt Tighten 40 N ⋅m (4.0 kgf-m, 29.0 lb-ft) and 110 ° by the specified procedure TDC pin cap 20 2.0 14.5 Inlet hose clamp 2.5 0.25 2.0 EGR valve bolt 25 2.5 18.0 EGR cooler bolt 25 2.5 18.5 EGR pipe bolt 18 1.8 13.0 EGR pipe stiffener bolt (with washer) 11 1.1 8.0 EGR pipe stiffener bolt (without washer) 9 0.9 7.0 EGR joint bolt 25 2.5 18.5 Clamp bolt 5 0.5 4.0 Exhaust manifold heat shield bolt 11 1.1 8.0 Turbocharger lubrication pipe union nut 36 3.6 26.5 Turbocharger lubrication pipe union bolt 16 1.6 12.0 Turbocharger water inlet pipe union bolt 29 2.9 21.0 Turbocharger water outlet pipe union bolt 29 2.9 21.0 Turbocharger nut 37 3.7 27.0 Turbocharger inlet pipe clamp 16 1.6 12.0 Turbocharger stiffener bolt 21 2.1 15.5 Turbocharger lubrication pipe union bolt 44 4.4 32.0 Turbocharger lubrication pipe stiffener bolt 25 2.5 18.0 Oil return pipe No.1 bolt 12 1.2 9.0 Oil return pipe No.1 stiffener bolt 12 1.2 9.0 Oil return pipe No.2 bolt 12 1.2 9.0 |